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Break-In Service

Please Refer to Maintenance and Servicing Section of Operators Manual 

Draper Clinic Handout

2

Find your operators manual at: 

www.macdon.com/support/operators-manuals

At 5 hours

Check knife drive belt tension (single or untimed knife)

2. Loosen the tw o bolts (A ) that secure the m otor assem bly to the header end sheet (see 
figure 7.103 at right).

3. T urn adjuster bolt (B ) clockw ise to m ove the drive m otor until a force of 20 ft·lbf (80 N ·m ) 

deflects the belt ¾  inches (18 m m ) at m id-span.

To prolong belt life do not overtighten. Please refer to the maintenance and servicing section of your operators manual

Check knife drive belt tension (timed double knifed)

1. O pen end sheet. 

2. Loosen the tw o bolts (A ) on drive belt idler bracket (see figure 7.117 at right).

3. P osition pry bar under idler bracket, and push bracket upw ards until a force of 6 ft·lbf (27 
N ·m ) deflects the tim ing belt ½  inch (13m m ) at m id-span.

4. T ighten nuts (A ) on idler m ounting bracket.

5. Loosen bolts (B ) and adjust guide (A ) show n in figure 7.118 on right. T he m easurem ent 
should be 0.02-0.04 inches (0.5 – 1.0 m m ).

6. R eadjust tension of a new  belt after a short run-in period (about 5 hours).

Check for Loose Hardware

C heck for loose hardw are and tighten to required torque. R efer to torque specifications section of operators m anual. 

Check knife drive box mounting bolts

Check the four knife drive box mounting bolts (A1, A2) torque after the first 10 hours 

operation and every 100 hours thereafter. 

T ighten knife drive box side bolts (A 1) first, 

then the bottom  bolts (A 2). T orque to 200-ft lbs (271 N  m ).

At 10 hours

Check Reservoir Hydraulic Fluid on Combine Adapter

C heck fluid level every 25 hours w ith cutterbar just touching the ground. C heck w hen oil is 
cold and w ith center link fully retracted. A t am bient tem peratures above 95ºF  (35ºC ) it m ay 
be necessary to low er oil level slightly to prevent overflow . C A 20 and C A 25 com bine 
adapters use 15w  – 40 engine oil in this reservoir. F or other m odels please refer to your 
operators m anual to find the correct fluid requirem ents for your specific equipm ent.

M aintain oil level as indicated by (D ) in figure 7.32

At 5 minutes

Summary of Contents for FD75

Page 1: ...Draper Clinic Handout...

Page 2: ...y Each W ing Flexes Independently Reel Flexes with Cutterbar to M aintain Close Consistent Relationship W ith Knife Always Lock for Road Transport Always Unlock in the Field 2 Latches to Lock Unlock O...

Page 3: ...olts B and adjust guide A shown in figure 7 118 on right The m easurem ent should be 0 02 0 04 inches 0 5 1 0 m m 6 Readjust tension of a new belt after a short run in period about 5 hours Check for L...

Page 4: ...85W 140 API service class G L 5 O il Change oil in knife drive gearbox s using 2 3 quarts 2 2 liters of 85W 140 API service class G L 5 oil Check and Adjust Tension on Gearbox Drive Chain The chain in...

Page 5: ...Molybdenum Disulphide NLGI Grade 2 Lithium Base Driveline Slip Joints Knife Drive Box 2 3 quarts 2 2 liters Main Drive Gearbox 5 pints 2 5 liters Hydraulic Oil SAE 15W 40 Compliant With SAE Specs For...

Page 6: ...2 pumps every 25 hrs Do not over grease During the break in period center drum drive chain B should be checked periodically every 10 50 hours and adjusted as the drive chain stretches Findyour operato...

Page 7: ...ce Findyour operatorsmanual at www macdon com support operators manuals Grease Drive Roller Bearing A Idler Roller Both Sides B Driveline Slip Joint C Driveline Universal 2 PLCS D On timed double knif...

Page 8: ...y apply grease to both drive chains Findyour operatorsmanual at www macdon com support operators manuals 100 Hour Greasing A Float Pivot RH LH B D Float Spring Tensioners 2 on each side C Upper Cross...

Page 9: ...rsmanual at www macdon com support operators manuals FD75 Only Grease wing flex linkages C every 250 hours 4 places Grease Reel U Joint A CA20 uses filter part 151975 CA25 with Bosch block uses part 1...

Page 10: ...cover A Be sure gasket B is not dam aged 3 Rem ove retainer plate C 4 Tighten bolt D to 60 in lbf 6 8 N m and then back off bolt by 1 and 2 3 turns 5 Reinstall retainer plate C 6 Reinstall chain adjus...

Page 11: ...rs and store in a dark dry place NOTE If drapers are not removed store header with cutterbar lowered so water snow will not accumulate on drapers This accumulation of weight puts excessive stress on d...

Page 12: ...t thickness Adjusting Draper Deck Height D and FD series headers feature a 4 position reel camadjustment on the right end each reel split reel headers must be adjusted separately for each reel The fac...

Page 13: ...de Torque nuts B to 53ft lbs Adjusting Feed Draper Tension Check that Draper is engaged properly in groove of drive roller Hold nut B with wrench and turn bolt C clockwise to increase tension and coun...

Page 14: ...r 124338 8 Pointed Guide Top Center Part Num ber 124344 9 Bar Adjuster Part 34980 D Nut Part num ber 18654 E Bolt Part Num ber 50120 F Bolt Part Num ber 132404 CenterGuardparts DoubleKnifeDriveHeaders...

Page 15: ...rked and header completely lowered increase combines auto header height control sensitivity until combine feeder house begins to hunt or to automatically raise and lower with the combine parked statio...

Page 16: ...ompressed to between 2 and 3 on the stabilizer wheel compression gauge see figure 1 Depending on header configuration it might be necessary to adjust LH and RH wheels to different notches to achieve t...

Page 17: ...int Fits All FD70 s Kit Part 220196 Service Bulletin 1249_A Old Draper Deck Front Joint Spring Steel This kit contains enough pieces to do both sides Some cutting and welding is required Benefits 1 Lo...

Page 18: ...pter to header Improved sealing means more of your seed is saved while still retaining the front rock sump Fits All FD70 s Factory installed on all FD75 s Kit Part 279028 Kit Drilling is required on s...

Page 19: ...Productivity 2 ResistancetoCorrosion 3 ImprovedDurability 4 It just looksgood 5 UpgradestoFD75Specs Fits 2013 FD75 s All FD70 s Kit Whole Goods B5819 Service Bulletin N A Redesigned Reel End Shields...

Page 20: ...ing header tilt angle to position A or B will extend the feed drumfurther into the crop and may aid crop feeding in some high volume crop conditions Optimize Cross Auger Reel Side Drapers for Canola L...

Page 21: ...der openings Full Compliment 25 45 to55 Feeder Openings 23 30 to44 Feeder Openings 17 19 Finger boxof 5 Part Number 220938 Hair PinPart Number toRetainFinger 123180 Ensurefingersareinboardmin2 50mm on...

Page 22: ...e Parts 2011 and Prior Plastic Gearbox Cover Lexion Agco Standard OEM 18 tooth 151684 Recommended 20 tooth 133425 CHN Deere Standard OEM 18 tooth 151686 Recommended 26 tooth 133424 2012 and Newer Cast...

Page 23: ...cluded in above kits Vertical Mounts MacDon has available LH and RH mounts which will accept 2 styles of vertical knives Mount is easily removable between canola and other crops if ordered with quick...

Page 24: ...and Wing Balance Draper Clinic Handout 23 Videoinstructionsforthisprocedureareavailableatwww macdon com videos macdon fd75 flexfloat setup header float For D65 Follow Steps 1 to 3 Only For FD75 Comple...

Page 25: ...Wing Balance Draper Clinic Handout 24 Floatvideoinstructions www macdon com videos macdon fd75 flexfloat setup header float WingbalanceVideoinstructionswww macdon com videos macdon fd75 flexfloat set...

Page 26: ...Header Float and Wing Balance Draper Clinic Handout 25 WingbalanceVideoinstructionsavailableatwww macdon com videos macdon fd75 flexfloat setup wing balance...

Page 27: ...___________________________________ Date _______________ Service Com pleted____________________________________________________________ Date _______________ Service Com pleted_________________________...

Page 28: ...27 Brochure CCH 10 CA...

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