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MT-3000A PRE ASSEMBLY NOTES 

LENGTH OF CABLE 

TERMINAL 1 & 2 MINIMUM AWG 

TERMINAL 5 & 6 MINIMUM AWG 

125 FEET 

#18 AWG 

#22-24 AWG 

125-200 FEET 

#16 AWG 

#22-24 AWG 

200-300 FEET 

#14 AWG 

#22-24 AWG 

300-450 FEET 

#12 AWG 

#22-24 AWG 

FOR A SUCCESSFUL INSTALLATION THERE ARE SIX POINTS THAT MUST  BE             
CONSIDERED BEFORE ASSEMBLING THE MT-3000AEL. 
 

1.The MT-3000AEL can accommodate main boom diameters of 3” to 5”. If your crossboom is  
smaller or larger, the mounting plates may need hole pattern modification. If you plan to use a 
tower section as a crossboom, M2 has tower adapter plates available. Call us at 559 432 8873 to 
discuss your special needs. 
 
2. Multi conductor cable is needed to supply motor voltage / current and provide position feed-
back information. M2 can supply the required cable or you can purchase the ideal cable from The 
Wireman.  The ideal cable contains two #12 AWG wires ti power the 28 volt DC motor and two 
#22 AWG shielded wires to return the square wave position information to the controller. 
 
 
 
 
 
 
 
 
 

3. 

Tower and mast requirements vary with the size of the array and the environment. Generally, 

towers like Rohn 25 or larger are adequate using mast sizes of 2 inch minimum. 
 
4. Mast quality is crucial for large arrays.  Do not use 1-1/2” water pipe (1-7/8” O.D.) as it is too 
soft.  For small  4 Yagi arrays 2: x  .180 wall steel tubing is recommended. Tube  steel should 
meet ASTM 512, 513, or 519 specifications or equivalent.  Simply stated steell with a psi rating 
over 50,000 PSI ( Pounds per square inch) is required.  M2 can supply your mast if no local steel 
supply exists in your area. 
 
5. Unless you need a tall mast for other antenna in your system, we recommend that the 
MT3000AEL is mounted with no more than 1/2” of mast protruding above the mounting plate. This 
will allow the system to rotate the full 180 degrees which aids during assembly and maintenance. 
We recommend that no more than 2 feet of mast extend beyond the top of the tower.  3 to 5 feet 
of mast inside the tower is adequate.  We also recommend a top bearing and a secondary bear-
ing inside the tower above the rotator. 
 
6. The azimuth rotator is also very important in a good installation.  Our OR2800PXEL azimuth 
rotator is totally compatible with the MT-3000AEL elevation rotator control box and the two control 
units link together so only one RS232 cable is required if you use computer control for tracking. 
Prop Pitch motors are also good for azimuth rotation and can be controlled using an M2 controller 
that is similar to the OR2800 controller but with higher current transformer and motor control cir-
cuitry. Again this PP controller is compatible with the MT-3000AEL controller. 
Other possible rotators that could be adequate for you array are: 
HDR-300 
Tailtwister (T2X) 
Ham IV 
 

Summary of Contents for MT-3000A

Page 1: ...180 Degrees READOUT RESOLUTION 0 1 Degrees TRAVEL ACCURACY 5 Degrees INPUT VOLTAGE 28 42 VDC DIMENSIONS W 30 H 12 D 30 FINISH Gold Zinc CABLE REQUIREMENTS 2 16AWG 2 22AWG Shilded WEIGHT 97 lbs M2 Ant...

Page 2: ...For small 4 Yagi arrays 2 x 180 wall steel tubing is recommended Tube steel should meet ASTM 512 513 or 519 specifications or equivalent Simply stated steell with a psi rating over 50 000 PSI Pounds...

Page 3: ...ware for tightness BEFORE it becomes inaccessible PRE INSTALLATION TIPS AND CONSIDERATIONS The MT 3000AEL gear box is shipped dry without oil see the gear box motor detail for filling instructions Th...

Page 4: ...SEMBLY DETAIL NOTE IF YOU PURCHASED ARE INSTALLING THE OPTIONAL LIMIT SWITCH KIT LIMIT SWICTH PARTS MUST BE INSTALLED DURING THIS PROCEDURE REFER TO LIMIT SWITCH KIT PAGES BEFORE ASSEMBLING PARTS HARD...

Page 5: ...5 DRIVE SPROCKET AXIS BEARING DETAIL...

Page 6: ...during main cross boom installation Depending on your installation topography H Frame type your leveling bar can be installed in many configurations The leveling bar can be removed after installation...

Page 7: ...chain as been routed thru sprokets and secured on other end of D Ring 2 2 Route chain thru sprokets as shown on picture 2 4 Make sure and tighten bolts on Chain Anchors See next page for chain idler a...

Page 8: ...n the adjustment sprocket slightly 2 Use a 9 16 socket wrench to turn adjustment bolt 3 Clockwise rotation of the adjustment bolt will tighten the chain Adjust the chain to 1 8 of slop or play Over ti...

Page 9: ...80 90 WT oil has been provided In nor mal operation the motor shaft is only subject to oil splash a splash seal has been installed for nor mal operation Some oil seepage can occur if the motor is stor...

Page 10: ...TO BEARING ADJUSTMENT BODY PLATE WITH BOLT 1 4 20 X 1 2 QTY 2 BEFORE IT BECOMES UN ACCSESIBLE WHEN INSTALLING BEARING ADJUSTMENT BODY PLATE TO AXIS ASSEMBLY SEE PHOTOS FOR MORE INFORMATION LIMIT STOP...

Page 11: ...BOX PICTURE FOR WIRING DETAILS INSTALL LIMIT SWITCH BOX COVER WITH SCREWS SUPPLIED WITH COVER LIMIT SWITCH BOX WIRING DETAIL BLACK or MTR CCW DWN WHITE or MTR CW UP ORANGE or Reed Switch DC BLUE or Re...

Page 12: ...lrin 2 Idler Sprocket 40 15 tooth bcgm41e15 2 Idler Spacer 1 Drive Gear 40 10 tooth bcgm40b1034 1 Key Stock 3 16 x 1 0 ss 1 Roller Chain 40 x 56 750 END TO END 1 Chain Anchor 2 Master Link 40 2 HARDWA...

Page 13: ...3000 Limit Switch Junction Box Mounting Hardware 1 Limit Switch Plate 1 Limit Switch Spacer 1 Limit Switch w 36 wire eswe1117x2 2 Limit Stop 2 Bolt 1 4 20 x 1 3 4 Hex Hd ss 2 Bolt 1 4 20 x 1 2 Hex Hd...

Page 14: ...r inability to use the product Some states or provinces do not allow the exclusion or limitation of liability for consequential or incidental damages so the above limitation may not apply In the event...

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