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6.9

-

4CDD

-

125 ASSEMBLY INSTRUCTIONS

 

STEP 24

 

 

Insert PHASING LINES into THE PHASE LINE CLAMP 

BLOCK. Attach the balun leads to each side under the nuts that tight-

en the phase line clamps.

 

 

STEP 25

 

 

Installing a temporary mast while the antenna is still on the 

ground will help set up the main boom overhead support rope to 

ease installation on the tower. Find a 

2” 

84” 

pcs. of tubing and in-

stall it to the boom to mast plate as shown in the boom to mast plate 

hardware arrangement.  See the dimension sheet for antenna bal-

ance point. Add the turn buckle plate about 

12” 

to 

24” 

above the BTM 

plate. Find the 

5/16” 

Dacron rope and tie each end to the eye bolt 

( see the knot diagram) at each end of the boom. Cut the rope leav-

ing equal lengths of rope past the mast on each side. Pull the rope 

tight, and tie each end to the turnbuckles leaving as little slack as 

possible. Now loosen the U

-

bolt and raise the turnbuckle plate until 

the boom straightens. Let this stay tight for at lest overnight allowing 

the rope to stretch and take a set. Be sure to tape the rope ends 

down to the tensioned side of the rope to prevent knots from coming 

loose.

 

 

STEP 26

 

 

Before tower installation be sure to check all hardware for 

tightness, check all elements overhead rope supports for tight knots 

and review the droop of each element, adjust as needed. Loosen the 

turnbuckle plate and lower the plate releasing tension from the ropes. 

Remove the turnbuckles from the turnbuckle plate and tape them to 

the boom for easy access during tower installation. After final installa-

tion be sure to safety wire the turnbuckles to avoid the turnbuckles 

from loosening while under vibration. Be sure to use good quality 

coax with a quality connectors for final installation.

 

2” 

U

-

BOLT 

 

&CRADLE

 

(QTY 1)

 

TURNBUCKLE

 

3/8 H&E

 

(QTY 2)

 

TURNBUCKLE PLATE

 

ARANGEMENT

 

TURNBUCKLE PLATE

 

(M2APT0110)

 

 

3” 

HD U

-

BOLT 

 

&CRADLE

 

(QTY 2)

 

2” 

HD U

-

BOLT 

 

&CRADLE

 

(QTY 4)

 

BTM PLATE

 

(M2APT0070)

 

 

BOOM TO MAST PLATE

 

HARDWARE 

 

ARANGEMENT

 

4:1 BALUN LEADS 

ATTACH TO

 

EACH SIDE OF THE 

FRONT

 DRIVEN 

 

ELEMENT

 

 

Summary of Contents for 6.9-4CDD-125

Page 1: ...rea Survival 13 0 Sq Ft 100 MPH Weight Ship Wt 450 Lbs 500 Lbs FEATURES Recently M2 engineers developed a new way to make coils using CNC tooling The result is a precision inductor increasing Q and lo...

Page 2: ...et specific site requirements A quick review of the assembly drawings should help firm up the appropriate strategy Please remember to double check all hard ware for tightness BEFORE it becomes inacces...

Page 3: ...6 9 COIL OVERVIEW COIL M2ACA1550 COIL SUPPORT M2ACA1554 COIL INSULATOR M2AFG0050 COIL POST M2ACA1575 QTY 2 COIL END CAP M2ACA1576 QTY 2 NOTE COVER REMOVED FOR ILLUSTRATION PURPOSES BOOM ELEMENT TIP...

Page 4: ...ess The COIL should thread smoothly Continue until about 5 1 2 turns are past the COIL SUPPORT or close to the center Exact centering is not important Again note your reference line NOTE PENETROX PAST...

Page 5: ...tighten the final SET SCREW securely STEP 9 Slide COIL COVER and COIL END CAPS onto COIL ASSEMBLY Secure COIL END CAPS into position by securing hardware through TUBE ASSEMBLIES on both ends of the C...

Page 6: ...ing be low and assemble BOOM SECTIONS as shown Insert hardware and tighten STEP 12 Add the guy clamps to boom sections 1 3 see dimension sheet for location 6 9 4CDD 125 BOOM ASSEMBLY INSTRUCTIONS 3 SC...

Page 7: ...ater will help in assembly 6 9 4CDD 125 ELEMENT MOUNT ASSEMBLY INSTRUCTIONS BOLT 1 4 20 X 2 3 4 LOCKNUT 1 4 20 QTY 4 ELEMENT MOUNTING PLATE M2AEC0040 QTY 2 ELEMENT CENTER SPLICE M2ASR0050 ELEMENT MOUN...

Page 8: ...58 X 60 1 5 8 X 058 X 56 1 1 4 X 058 X 60 1 1 4 X 058 X 24 1 1 8 X 058 X 24 1 X 058 X 24 1 1 8 X 058 X 24 1 X 058 X 26 1 X 058 X 27 3 4 X 049 X 27 2 QTY SCREW 8 32 X 1 1 4 LOCK NUT IN SOME CASES THE C...

Page 9: ...SION CLAMP DETAIL page for more detail STEP 17 Tensioning the element overhead guys Start at the VERTICAL RISER and bend the thimbles open and insert them into the holes on the top plate of the VERTI...

Page 10: ...NT MOUNTING PLATE M2AEC0059 QTY 2 ELEMENT ASSEMBLY FRONT DRIVEN ELEMENT VERTICAL RISER ASSEMBLY M2AVR0010 BOLT 1 4 20 X 2 1 2 LOCKNUT 1 4 20 QTY 4 ELEMENT MOUNTING PLATE M2AEC0040 QTY 2 BOLT 1 4 20 X...

Page 11: ...and reference each element to one another making sure each element is parallel to one another make small adjustments as needed and tighten STEP 21 The PHASING LINES are two 3 16 aluminum rods equal l...

Page 12: ...e plate until the boom straightens Let this stay tight for at lest overnight allowing the rope to stretch and take a set Be sure to tape the rope ends down to the tensioned side of the rope to prevent...

Page 13: ...SHORTEN THE ELEMENT TIPS AN ADJUSTMENT OF 1 ON EACH END OF THE ELE MENTS THIS RESULT IN AN APPX 20 KC SHIFT 57 00 EXPOSED 1 2 TIP REAR DRIVEN ELEMENT REFLECTOR ELEMENT DIRECTOR ELEMENT 202 00 176 00...

Page 14: ...GENERIC COMPRESSION CLAMP DETAIL...

Page 15: ...LOCK BLOCK DETAIL LOCK BLOCK ROPE ROUTE DETAIL...

Page 16: ...PHASE LINE ROD 3 16 X 132 M2AEP40M4CDD 11 2 SIDE GUY TUBE 2 0 X 065 X 95 M2AEP6 94CDD125 1 2 ELEMENT CENTER SPLICE 1 25 X 24 ALUMINUM ROD M2ASR0050 2 INSULATOR 1 25 X 24 FIBERGLASS ROD M2AFG0034 2 EL...

Page 17: ...SS 8 BOLT 1 4 20 X 1 0 FLAT ALLEN HEAD SS 4 SET SCREW 1 4 20 X 250 SS 16 LOCKNUT 1 4 20 SS 45 SCREW 8 32 X 2 0 SS 28 SCREW 8 32 X 1 3 4 SS 24 SCREW 8 32 X 1 1 2 SS 48 SCREW 8 32 X 1 1 4 SS 16 SCREW 8...

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