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ALARM OUTPUT

When the MAL’s discharge element gradually degrades, its 
increased leakage current causes high temperature.  Op-
tional alarm output is available to detect high temperature 
by thermal breaker and trips discrete signal.  If the alarm 
output should be transmitted remotely via outdoor cables, a 
surge protector for signal line is required.
Choose a circuit breaker with an alarm output.  Configure 
a logical addition sequence so that the alarm trips when 
booth or either of the MAL or the breaker alarm trips.

 

RELAY SPECIFICATIONS

Alarm output:  

 Normal close relay

   

Short-circuited at normal operation

   

Open-circuited at abnormal operation

Rated load:  

250V AC @0.5A (resistive load)

 

CONNECTION

Terminal: Euro type connector terminal 
Applicable wire size: 0.2 to 1.5 mm

2

Stripped length: 7 mm
Torque: 0.25 N·m

CHECKING

 

WIRING

• Make sure that wiring is done as instructed in the con-

nection diagram.

• Make sure that the Ground terminal (G) is connected to 

the metallic housing of protected equipment.

• Make sure that the Ground terminal (G) is grounded to 

earth.

MAINTENANCE

Even lightning in remote locations could induce surges 
without our knowledge.  Regular checking of the surge pro-
tector is important to find degradations in early stage, be-
fore and after the storm seasons, and whenever you experi-
ence a strong lightning storm.
DO NOT attempt checking or replacing the surge protector 
during a thunder storm for safety.
Checking procedure is as explained below:

 

CUTTING OFF POWER SUPPLY

Cut off the circuit breaker and confirm no power supply to 
prevent electric shock while maintenance.

 

CHECKING EXTERIOR

If discoloration or deformation is observed, replace with a 
new one immediately

 

RETIGHTENING

If the cables are loosened, retighten the terminal blocks.

 

CHECKING ALARM OUTPUT

Optional normal close relay output is open-circuited, re-
place with a new one immediately.

 

CHECKING OPPERATION OF THE CIRCUIT BREAKER

When the circuit breaker operates repeatedly, the MAL may 
be degraded.  Conduct following “CHECK WITH AN INSU-
LATION TESTER”.

 

CHECK WITH AN INSULATION TESTER

Remove all wires and check the discharging occurs across 
the terminals with an insulation tester.  If an abnormality 
is proved, replace new one immediately.

• Checking insulation

Check insulation across the terminals to confirm no conduc-
tion.

MODEL

INSLATION RESISTANCE RANGE 

DUE RESULT

MAL-230

250 V DC, 1000 MΩ

≥ 100 MΩ

MAL-400

500 V DC, 1000 MΩ

≥ 100 MΩ

• Checking discharging occurs

Check insulation across the terminals to confirm that the 
surge protector operates normally.

MODEL

INSLATION RESISTANCE RANGE 

DUE RESULT

MAL-230

1000 V DC, 1000 MΩ

≤ 2 MΩ

MAL-400

1500 V DC, 1000 MΩ

≤ 2 MΩ

MAL

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201  Fax: +81(6)6659-8510  E-mail: [email protected]

EM-8162  Rev.1  P. 8 / 8

Summary of Contents for MAL-230x

Page 1: ...device such as a lightning rod and low voltage electronics equipment are connect ed with equipotential bonding 2 In case the low voltage wiring is possible to be hit by the direct or almost direct li...

Page 2: ...ution board 10 m or more away from the low voltage inlet energy coordination is achieved FEATURES CURRENT CAPACITY The one port SPD can be used regardless of the load cur rent SAFETY AND HIGH DENSITY...

Page 3: ...CNB2 CIRCUIT CONNECTION DIAGRAM Thermal Breaker L N PE 1 2 Discharge Element ALARM OUTPUT Terminal block provided for the alarm output option Schematic shows the operation in normal conditions INSTALL...

Page 4: ...he data sheets of the class II surge protector for details 4 If the service entrance switchgear and switchgear or protective device wiring distance is more than 10 m install the class II surge protect...

Page 5: ...re star connection Protected device G L2 L1 L1 L2 L3 L3 N N SPD2 ACC SPD1 SPD1 Protected device SPD2 G L2 L1 L3 ACC SPD1 SPD1 POWER e g SPD1 MAL 400A Three phase 4 wire 220V AC MAL 230x SPD2 ACC CNB2...

Page 6: ...g SPD1 Three phase 4 wire 220V AC MAL 230x SPD2 MALN 230 ACC CNB2 7 ACC SPD1 SPD1 SPD1 Protected device G L1 L2 L3 ACC SPD1 SPD1 SPD1 N L1 L2 L3 1 Wiring only for three phase 4 wire Generator or trans...

Page 7: ...evice is recommended for ad equate protection Ground both the surge protector and the protected device to the same equipotentially bonding bar as following If the protected device has no ground termin...

Page 8: ...peri ence a strong lightning storm DO NOT attempt checking or replacing the surge protector during a thunder storm for safety Checking procedure is as explained below CUTTING OFF POWER SUPPLY Cut off...

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