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BEFORE USE ....

Thank you for choosing M-System.  Before use, please check 
contents of the package you received as outlined below.
If you have any problems or questions with the product, 
please contact M-System’s Sales Office or representatives.

 

PACKAGE INCLUDES:

Surge protector ....................................................................(1)
Marking label ............................................................(1) sheet

 

MODEL NO.

Check that model No. described on specifications matches 
the operational line voltage and other specifications as 
shown in ‘PERFORMANCE’ below.

 

INSTALLATION / INSTRUCTION MANUAL

This manual describes necessary points of caution when 
you use this product, including installation, connection and 
basic maintenance procedures.

LIMITATION APPLICABLE TO MAL

The MAL will protect electronics equipment from dam-
age caused by direct or almost direct lightning by ab-
sorbing most of the surge voltages.
However, MAL may not be effective against certain ex-
tremely high voltages exceeding its discharge current 
capacity (25kA @10/350µsec. waveform) caused by a di-
rect or almost direct hit by lightning.
The MAL must be installed according to this installation 
/ instruction manual.

PERFORMANCE

Response time

: ≤ 50 nanoseconds

Maximum discharge current

: 25kA (10/350 µsec.)

MODEL

Uc

(AC) (V)

DISCHARGE

VOLTAGE

(V min)

Up

(Vmax)

MAL-230x

255

400

1000

MAL-400A

440

650

2000

Uc = Maximum continuous operational voltage
Up = Voltage protection level

Insulation resistance: ≥ 100MΩ with 500V DC
    (line to alarm output)
Dielectric strength: 2000V AC @1 minute
    (line to alarm output)

POINTS OF CAUTION

 

INSTALLATION

• DANGER!

MAL is an IEC 61643-1 class I product.  Install the surge 
protector under following requirements.

1) When leading in the low voltage to the building which 

external lightning protection device such as a lightning 
rod and low voltage electronics equipment are connect-
ed with equipotential bonding.

2) In case the low voltage wiring is possible to be hit by the 

direct or almost direct lightning. 

• DANGER!

   DO NOT perform an installation and wiring of the MAL 

during thunder storms.

• Be sure to house the MAL inside a metal enclosure for 

safety.  Lightning is a natural phenomenon and this unit 
could receive surges exceeding the discharge withstand 
current rating.  The MAL will be destroyed by such high 
lightning energy.

• Indoor use.  We recommend to install the MAL in a posi-

tion where to facilitate inspection and maintenance.

• DO NOT install the MAL where it is subjected to continu-

ous vibration.  Do not apply physical impact to the MAL.

• Environmental temperature must be within -5 to +55°C 

(23 to 131°F) and relative humidity within 30 to 90% RH 
in order to ensure adequate life span and operation.

 

OPERATIONAL VOLTAGE

• DO NOT connect a power source of which the operational 

voltage exceeds the MAL’s maximum continuous opera-
tional voltage, Uc value indicated on the specification la-
bel at the front.

• Be sure that the peak voltage does not exceed 1.4 times 

the maximum continuous operational voltage.  Distorted 
waveform may have extremely high peak voltage.

 

DIELECTRIC STRENGTH TESTING

• Conduct the dielectric strength test with all power sup-

ply wires removed.  The MAL will start discharging at 
the described discharge voltage if a test voltage is applied 
with all power supply wires connected.  It will result in an 
insulation failure.

 

AND ....

• We recommend that you keep spare MALs so that you can 

replace them quickly when necessary.

ONE-PORT SURGE PROTECTOR FOR

POWER SUPPLY USE

MODEL

MAL

5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
Phone: +81(6)6659-8201  Fax: +81(6)6659-8510  E-mail: [email protected]

EM-8162  Rev.1  P. 1 / 8

INSTRUCTION MANUAL

Summary of Contents for MAL-230x

Page 1: ...device such as a lightning rod and low voltage electronics equipment are connect ed with equipotential bonding 2 In case the low voltage wiring is possible to be hit by the direct or almost direct li...

Page 2: ...ution board 10 m or more away from the low voltage inlet energy coordination is achieved FEATURES CURRENT CAPACITY The one port SPD can be used regardless of the load cur rent SAFETY AND HIGH DENSITY...

Page 3: ...CNB2 CIRCUIT CONNECTION DIAGRAM Thermal Breaker L N PE 1 2 Discharge Element ALARM OUTPUT Terminal block provided for the alarm output option Schematic shows the operation in normal conditions INSTALL...

Page 4: ...he data sheets of the class II surge protector for details 4 If the service entrance switchgear and switchgear or protective device wiring distance is more than 10 m install the class II surge protect...

Page 5: ...re star connection Protected device G L2 L1 L1 L2 L3 L3 N N SPD2 ACC SPD1 SPD1 Protected device SPD2 G L2 L1 L3 ACC SPD1 SPD1 POWER e g SPD1 MAL 400A Three phase 4 wire 220V AC MAL 230x SPD2 ACC CNB2...

Page 6: ...g SPD1 Three phase 4 wire 220V AC MAL 230x SPD2 MALN 230 ACC CNB2 7 ACC SPD1 SPD1 SPD1 Protected device G L1 L2 L3 ACC SPD1 SPD1 SPD1 N L1 L2 L3 1 Wiring only for three phase 4 wire Generator or trans...

Page 7: ...evice is recommended for ad equate protection Ground both the surge protector and the protected device to the same equipotentially bonding bar as following If the protected device has no ground termin...

Page 8: ...peri ence a strong lightning storm DO NOT attempt checking or replacing the surge protector during a thunder storm for safety Checking procedure is as explained below CUTTING OFF POWER SUPPLY Cut off...

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