LVC Magna 100 Use And Maintenance Download Page 27 | Manualshive

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27

DAILY MAINTENANCE

DIRT HOPPER CLEANING

Figure 54

Magna 85S/100S

1.

Take the pin out of the right side bar and rotate it outwards

2.

Unfasten the bolt of the hopper (1)

3.

Remove the hopper (2) and clean it

4.

Take off the filter (3) and clean it

5.

Reassemble in reverse order the above operations

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Summary of Contents for Magna 100

Page 1: ... SANS LIRE LES INSTRUCTIONS POUR L EMPLOI ACHTUNG DIE MASCHINENICHT GEBRAUCHEN OHNE VORHER DIE ANLEITUNGEN GELESEN ZU HABEN ATENCIÓN LA MÁQUINA NO DEBE SER UTILIZADA SIN HABER LEÍDO LAS INSTRUCCIONES PARA EL EMPLEO USO E MANUTENZIONE USE AND MAINTENANCE EMPLOI ET ENTRETIEN BEDIENUNG UND WARTUNGSANLEITUNG USO Y MANTENIMENTO Magna 85 100 85S 100S CODICE T5114002 GB 01 2005 LVC UK Unit 1 Brookside Co...

Page 2: ...SURE 18 TRACTION 18 SQUEEGEE AUTOMATIC MANUAL 19 BRAKES 19 BRAKES 19 HORN 19 BLINKING AND WORKING LIGHTS 20 ON COMPLETION OF WORK 21 ON COMPLETION OF WORK 22 DAILY MAINTENANCE 23 CLEANING OF THE RECOVERY TANK 23 CLEANING THE SQUEEGEE 23 REPLACEMENT OF THE SQUEEGEE RUBBER 24 REMOVAL OF BRUSHES MAGNA 85 100 24 REMOVAL OF THE CYLINDRICAL BRUSHES MAGNA 85S 100S 25 SOLUTION TANK AND FILTER CLEANING 26 ...

Page 3: ...is is a floor cleaning machine which using the mechanical abrasive action of two cylindrical brushes and the chemical action of a water detergent solution is able to clean any type of hard floor picking up during its forward movement the removed dirt detergent solution from the floor The machine must be used only for such purpose We would impress upon you that any machine will function efficiently...

Page 4: ...1100 Traction wheel mm 300 300 300 300 Movement speed km h 0 6 5 0 6 5 0 6 5 0 6 5 Max gradient under full load 10 10 10 10 Suction motor V 36 36 36 36 Suction motor No W 670 x2 670 x2 670 x2 670 x2 Suction vacuum mbar 190 190 190 190 Rear wheels mm 300x90 300x90 300x90 300x90 Solution tank l 200 200 200 200 Recovery tank l 215 215 215 215 Steering diameter mm 2500 2500 2500 2500 Machine length mm...

Page 5: ... Symbol denoting up down of the cylindrical main brushes on Magna 85S 100S It is used to indicate the light showing movement of the brush actuator Symbol denoting cylindrical brushes of Magna 85S 100S It is used to indicate the brush motor switch Symbol denoting suction motor It is used to indicate the suction motor switch Symbol denoting charge level of batteries Symbol denoting brake It is used ...

Page 6: ...ongitudinal movements correspond to vertical movements of the brushes base Symbol denoting stop base side movement Magna 85 100 The green signal lamp comes on when the brushes base is moved all to the left side Symbol denoting squeegee fully down green signal lamp Symbol denoting high running amps of the brushes motor red signal lamp The signal lamp comes on when the brushes motor is over loaded S...

Page 7: ...he machine moves in a Forward or Reverse direction Symbol denoting the on off switch Symbol of the Brush joy stick of Magna 85S 100S It is used on the instrument panel to indicate the joy stick for brush movement Pushing the lever forwards lowers the brushes pulling it backwards raises them Symbol open book In order to point out that the operator should read the handbook before using the machine ...

Page 8: ...na 100 590 kg for the Magna 85 S and 619 kg for the Magna 100 S The overall dimensions are A 1620 mm B 1300 mm C 2010 mm A C B 2 HOW TO UNPACK THE MACHINE Figure 2 1 Remove the outer packaging 2 The machine is fixed on the pallet with wooden wedges which block the wheels 3 Remove these wedges Figure 3 4 Use a ramp to get the machine down from the pallet pushing it in reverse motion Avoid violent b...

Page 9: ...w strictly all the indstructions given by the manufacturer or from his dealer Specialized staff must carry out all the installation and maintenance operations Figure 5 In order to insert the batteries it is necessary to 1 Lift the seat support 2 Extract the prop from its slot 3 Lean the seat on the steering wheel 4 Insert the batteries Figure 6 5 Lower the base support of the seat being careful to...

Page 10: ... by arranging to recharge as soon as the blinking signal indicating the discharged batteries switches on NOTE Never leave the batteries completely discharged even if the machine is not being used When recharging the batteries keep the base support of the seat lifted Every 20 recharging operations check the level of the electrolyte and if necessary top up with distilled water 7 BATTERY CHARGE LEVEL...

Page 11: ...ert the back part of the side bar into the pin of the squeegee 2 Insert the fixing clip 3 Repeat the same operations for the second side bar 1 Figure 12 During working operation the rear rubber should tilt backwards slightly and equally along its whole length by about 5 mm This allows for all four leading edges of the squeegee to be used before it neds to be replaced Figure 13 If it is necessary t...

Page 12: ...ulated in height depending on the wear on the rubbers To adjust this Loosen the ring nut 1 With a key CH17 rotate the castor wheel through the nut 2 clockwise to lift the squeegee and counter clockwise to lower it Fix the ring nut 1 NOTE The right and left castor wheels should be regulated equally ...

Page 13: ...three buttons fit into the holes of the plate Turn the brush so that the buttons are pushed towards their retaining springs until the brush is clamped in place The figure shows the direction of rotation for the coupling of the right brush The left brush has to be rotated inversely Figure 17 6 It is recommended to change daily the position of the right brush with the left one and vice versa If the ...

Page 14: ...very tank could damage the suction motor so use only the minimum amount of detergent necessary NOTE Always use low foam detergent To avoid the production of foam before starting to clean put a minimum quantity of antifoam liquid into the recovery tank Never use pure acid 13 RECOVERY TANK Figure 19 Check that the hopper 2 is closed properly Figure 20 and that the exhaust plug of the tank is closed ...

Page 15: ...ion conditions r Do not exceed the gradient limit in order to avoid conditions of instability r When the machine is in parking conditions remove the ignition key and insert the parking brake r The machine has to carry out the operations of washing and drying simultaneously Different operations have to be carried out in areas which are not permitted for the passage of staff or the public Cordon off...

Page 16: ...ries display 5 comes on The blinking indicates that the checking of the brushes motor is taking place 3 1 2 4 5 Figure 23 6 Place the switch into its automatic position 1 7 Press the suction motor switch 2 8 Press the switch of the brushes motor 3 9 Press the solenoid valve switch 4 Figure 24 10 Place the drive selector 1 in forward position 11 Select the speed movement by rotating the knob 2 Figu...

Page 17: ...e is suitable see further on under BRUSH PRESSURE that the quantity of detergent solution is sufficient and that the squeegee dries perfectly The machine will now start to work efficiently until the detergent solution runs out Figure 28 Immediately disconnect the emergency lever 1 situated on the left side from the operator and apply the emergency brake 2 whenever problems occur during work These ...

Page 18: ...lever downwards The pressure must be chosen based on the type of floor and the type of dirt Excessive pressure causes higher brushes wear and a major energy consumption for further information read on CHOICE AND USE OF BRUSHES TRACTION Figure 32 These machines are equipped with electronically commanded traction with three speeds forwards and one backwards To move the machine it is necessary to tur...

Page 19: ...owered manually through the commutator 2 The operation of the suction motor is independent from the squeegee position and it is controlled only by the suction switch 1 2 BRAKES Figure 35 To brake press with the left foot the pedal of the service brake 2 2 BRAKES Figure 36 In case of poor operation of this brake or in case of necessity interruption danger act upon the parking brake 1 1 HORN Figure ...

Page 20: ...20 PERFORMANCE BLINKING AND WORKING LIGHTS Figure 38 The machine is equipped with blinking lights For their operation press the switch as shown in the figure ...

Page 21: ...1 2 Figure 41 5 Place the squeegee switch onto manual 6 Lift the squeegee 7 Switch off the suction motor switch 8 Bring the machine up to the place provided for the water outlet 9 Turn the key 1 4 round counter clockwise AUTO MAN 7 5 6 9 Figure 42 10 Remove the exhaust hose from its hook unscrew the exhaust plug and empty the recovery tank To simplify draining operation it is recommended to hold t...

Page 22: ...operating In this way damage to the squeegee rubbers is avoided 12 Take off the brushes and clean them with a water jet for the brushes removal please read further on under REMOVAL OF THE BRUSHES 13 Clean the dirt hopper only for Magna 85S 100S see the paragraph DIRT HOPPER CLEANING ...

Page 23: ...knob and rotating the closing blade 3 Rinse the tank and clean the exhaust plug 4 Check the perfect position of the side plug gasket 5 Retighten the side plug and the plug onto the exhaust hose CLEANING THE SQUEEGEE Clean the squeegee with a water jet Check the rubber wear and if necessary turn them upside down or change them The careful cleaning of the complete suction group assures higher life o...

Page 24: ...thing in reverse to the above mentioned operations REMOVAL OF BRUSHES MAGNA 85 100 Figure 46 1 Connect the battery connector if it is not connected 2 Turn the key into position ON 3 With the manipulator lift the brushes base 4 Turn the key into position OFF and remove it from the instrument board to carry out the operations of brush disassembly with connected current can cause injury 2 1 3 4 Figur...

Page 25: ...th the manipulator lift the brushes base 4 Turn the key into position OFF remove it from the instrument board to carry out the operations of brush removal with connected current can cause injury 1 2 4 3 Figure 49 5 Unfasten the side bars taking out the pin that fixes them to the squeegee 1 Figure 50 6 Unscrew the knob 1 and remove the movable plate of the brush support 2 ...

Page 26: ...right broom Remove the brush checking the bristles inclination in order to be able to reassemble it in the same way SOLUTION TANK AND FILTER CLEANING Figure 53 When the solution tank is empty 1 Unscrew the filter and rinse the inside thoroughly 2 Take off the cartridge and clean it 3 Open the cock 4 Reassemble everything in reverse order the above operations ...

Page 27: ...gure 54 Magna 85S 100S 1 Take the pin out of the right side bar and rotate it outwards 2 Unfasten the bolt of the hopper 1 3 Remove the hopper 2 and clean it 4 Take off the filter 3 and clean it 5 Reassemble in reverse order the above operations ...

Page 28: ...im the floor and be parallel to it This is verified when the nuts have been tightened equally on both stud bolts ADJUSTMENT SPLASH GUARD BRUSHES BASE MAGNA 100 Figure 57 Periodically proceed with the height adjustment of the side covers of the brushes base This operation has to be carried out with the brushes base down 1 Loosen the fixing screws of the covers 1 2 Slip off the covers from their sea...

Page 29: ...t on both side bars CLEANING OF THE SUCTION HOSE Figure 60 Whenever suction seems to be unsatisfactory check that the suction hose is not obstructed Eventually clean it with a water jet introduced from the side where it is connected to the tank Proceed as follows 1 Unscrew the four screws and take off the suction motor cover 2 Loosen the clamp which tightens the hose 3 Clean with a water jet intro...

Page 30: ...a 85 100 and 10 mm for Magna85S 100S 2 Check that the pressure on the cylindrical brushes is sufficient eventually increase it see PRESSURE CYLINDRICAL BRUSHES under PERFORMANCE 3 Use different kind of brushes to the ones fitted as standard For cleaning operations on floors where the dirt proves to be particularly resistant we recommend using special brushes which may be supplied optionally accord...

Page 31: ...witch off and then on again the main switch key THE MACHINE DOES NOT START Figure 66 1 The operator must be properly seated in the driving position 2 Check that the hand brake lever is completely released 3 Check that the general switch key is In the ON position 4 Check that the connector is connected to the batteries 3 2 4 EXCESSIVE FOAM PRODUCTION Check that a low foam detergent has been used If...

Page 32: ...bristles which enter more easily in depth be used Please bear in mind that when the bristles are worn out and get too short they will get rigid and cannot penetrate anymore As well as for thick bristles the brush will begin to jump PAD HOLDER The pad holder is recommended to clean glossy areas There are two types of pad holders 1 The traditional pad holder is equipped with anchor points which allo...

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