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Maintenance

Maintenance intervals

50

Solenoid-Diaphragm Dosing Pump 

MAGDOS LP

© Lutz-Jesco GmbH 2014

Operating Instructions

BA-10231-02-V03

12  Maintenance

Lutz-Jesco dosing pumps are produced to the highest quality standards 
and have a long service life. Nevertheless, some of their parts are 
subject to wear due to operation (e.g. diaphragms, valve seats, valve 
balls). This means that regular visual inspections are necessary to 
ensure a long operating life. Regular maintenance will protect the 
dosing pump from operation interruptions.

12.1  Maintenance intervals

This table gives you an overview of maintenance work and the intervals 
at which you must carry it out. The next few chapters contain instruc-
tions for carrying out this work.

DANGER

Danger to life due to electric shock

Live parts can inflict fatal injuries.

Before carrying out any maintenance work, always disconnect 
the dosing pump from the power supply.

Secure the dosing pump from accidental power-up.

WARNING

Caustic burns or other burns through dosing media!

While working on the dosing head, valves and connections, you may 
come into contact with dosing media.

Use sufficient personal protective equipment.

Rinse the dosing pump with a medium (e.g. water) which does 
not pose any risk.

Release pressure in hydraulic parts.

Never look into open ends of plugged pipelines and valves.

WARNING

Caustic burns or other burns through dosing media!

After connecting the mains supply, residual dosing media in the 
dosing head can spray out.

Before connecting the mains supply, connect the dosing lines.

Check that all the screw connections have been tightened cor-
rectly and are leak-proof.

CAUTION

Danger of personal injury and material damage!

The dosing pump can generate a pressure that is many times the 
rated one. The dosing medium can escape in the case of material 
failure or wear on the dosing head, the connection pipe or the seals 
that are used.

Carry out maintenance work at the recommended intervals.

CAUTION

Increased risk of accidents due to insufficient qualifica-
tion of personnel!

Dosing pumps and their accessories may only be installed, operated 
and maintained by personnel with sufficient qualifications. Insuffi-
cient qualification will raise the risk of accidents.

Ensure that all action is taken only by personnel with sufficient 
and corresponding qualifications.

Prevent access to the system for unauthorised persons.

Maintenance work to be carried 
out

Frequency

Check that piping is seated firmly

Regularly

Check that suction and discharge 
valves are seated firmly

Regularly

Clean suction and discharge valves

Regularly

Check that electrical connections 
are not damaged

Regularly

Tighten dosing head bolts

Regularly

Before initial commissioning

Each time you replace the 
diaphragms

Check diaphragms for leakage due 
to rupture

Regularly (assuming that no 
leakage monitoring facility was 
installed)

Check that the installed accesso-
ries are functioning correctly

Regularly

Check the dosing pump for 
unusual noises during operation, 
unusual temperatures or smells

Regularly

Table 12-1: Maintenance information and maintenance intervals

Summary of Contents for MAGDOS LP

Page 1: ...stems Original Operating Instructions Lutz Jesco GmbH 2014 BA 10231 02 V03 Solenoid Diaphragm Dosing Pump MAGDOS LP Operating Instructions Read the Operating Instructions The user is responsible for installation and operation related mistakes ...

Page 2: ......

Page 3: ...m 16 System piping 17 Aligning the dosing head 17 Hydraulic connections 17 Connecting a leakage drain 19 Connecting the dosing head venting facility 19 Hydraulic accessories 20 9 Electrical installation 28 Principles 28 Description of connection sockets 28 10 Control 32 Operator controls of the control unit 32 Explanation of menu navigation 32 Explanation of the menu icons 32 Menu settings at init...

Page 4: ...h warning signs are used in these Operating instructions Signal words illustrate the gravity of possible injuries if the risk is ignored A 1 3 Explanations of warning signs Warning signs represent the type and source of a danger 1 4 Identification of warnings Warnings are intended to help you recognise risks and avoid negative consequences This is how warnings are identified Signal word Meaning DA...

Page 5: ...0231 02 V03 1 5 Identification of instructions for action This is how pre conditions for action are identified Pre condition for action which must be met before taking action This is how instructions for action are identified Separate step with no follow up action 1 First step in a series of steps 2 Second step in a series of steps Result of the above action Action completed aim achieved ...

Page 6: ...of WARNING Caustic burns or other burns through dosing media While working on the dosing head valves and connections you may come into contact with dosing media Use sufficient personal protective equipment Rinse the dosing pump with a liquid e g water which does not pose any risk Ensure that the liquid is compatible with the dosing medium Release pressure in hydraulic parts Never look into open en...

Page 7: ...dge and skills Anybody who works with the dosing pump must meet the conditions below Attendance at all the training courses offered by the owner Personal suitability for the respective job Sufficient qualification for the respective job Training in handling of the dosing pump Knowledge of safety equipment and the way this equipment func tions Knowledge of these Operating instructions particularly ...

Page 8: ...city of the dosing pump refer to the chapter entitled Delivery characteristic curves see page 56 Information on the usage and environment see Technical Data on page 12 applies Any restrictions regarding the viscosity temperature and density of dosing media must be followed You must only use dosing media at temperatures above freezing point or below the boiling point of the respective medium The ma...

Page 9: ... none at all 3 6 5 Faulty operation Protective equipment not functioning correctly or dismantled Modification of the dosing pump without authority Ignoring operational disturbances Elimination of operational disturbances by personnel without adequate qualifications Deposits in the dosing head due to inadequate purging particularly with suspensions Bridging the external fuse Operation made more dif...

Page 10: ...ecurity code Calibration option 2 Eco Mode energy saving modes Connections M12x1 connector A B or D coded Ethernet network connection MAGDOS LP Net only 4 2 Scope of delivery Please compare the delivery note with the scope of delivery The following items are part of the scope of delivery MAGDOS LP dosing pump One set each of hose clamping connections for the suction and discharge sides for hoses w...

Page 11: ...pressure in the dosing head the suction valve closes and the dosing medium flows through the discharge valve from the dosing head into the pressurised pipe 4 5 Nameplate There is information on the equipment about safety or the product s way of functioning The information must stay legible for the duration of the service life of the product Fig 4 4 MAGDOS LP nameplate No Description Graphic displa...

Page 12: ...spring loaded valves If the viscosity is above 1000 mPa s this must be checked individually and the stroke frequency must be between 50 and 100 strokes min Information Value MAGDOS LP size 05 1 2 4 6 10 15 Delivery capacity at max back pressure l h 0 36 0 76 1 9 3 4 6 2 9 0 13 ml stroke 0 05 0 05 0 2 0 32 0 57 0 83 0 87 Max back pressure bar 16 8 6 3 Max delivery pressure in Eco Mode 1 bar 10 6 4 ...

Page 13: ...z Power consumption W 10 15 21 27 28 29 26 Max current consumption during dosing stroke A 2 0 3 0 3 7 3 8 4 1 3 6 Eco Mode 1 Power consumption W 8 11 17 18 20 22 19 Max current consumption during dosing stroke A 1 7 2 5 2 9 3 1 3 6 2 9 Eco Mode 2 Power consumption W 7 10 13 14 17 16 15 Max current consumption during dosing stroke A 1 5 2 2 2 2 7 2 4 Table 5 4 Electric data Information Value MAGDOS...

Page 14: ...PP or PVDF all dimensions in mm 6 2 MAGDOS LP with dosing head made of stainless steel 1 4571 Fig 6 2 Dimensioned drawing of MAGDOS LP with dosing head made of stainless steel 1 4571 all dimensions in mm Connection Material Size Nominal diameter L Hose clip PVC PP PVDF 4 6 mm DN4 31 1 4x3 8 1 4 34 6 9 mm DN6 34 6 12 mm DN6 15 Connection Material Size Nominal diameter L Hose clip Stainless steel 1 ...

Page 15: ... heat from surrounding equipment must be screened Avoid exposure to direct sunlight The dosing pump is not intended for use out of doors unless appro priate protective measures have been taken to prevent dust and water from entering the housing For the dimensions of the fastening holes refer to Dimensions see page 14 The tightening torque for the fastening bolts is 1 5 2 Nm 7 2 Installation exampl...

Page 16: ...ng pump and hydraulic parts of the system must be suitable for the dosing medium that is used Should this not be the case the dosing media may leak Depending on the type and hazardousness of the dosing medium this can result in injury Make sure that the materials you are using are suitable for the dosing medium Make sure that the lubricants adhesives sealants etc that you use are suitable for the ...

Page 17: ... be aligned vertically The suction valve must always point downwards Accordingly arrow and pressure valve always point upwards This is irrespective of the positioning of the dosing head to the drive 8 4 Hydraulic connections 8 4 1 Connecting hose clips Choose the hose connection according to the condition of the hose material inner diameter wall thickness in order to ensure maximum pressure resist...

Page 18: ...n piece 6 Screw the union nut onto the valve of the dosing pump Hose clip connected 8 4 2 Making the bonded connection Fig 8 4 Bonded connection Perform the following working steps 1 Cut the PVC tube to length 2 Push the union nut onto the tube 3 Stick the bonded coupling sleeve to the tube follow the instruc tions of the adhesive manufacturer 4 Screw the union nut onto the valve of the dosing pum...

Page 19: ...able to use a diaphragm rupture sensor see Diaphragm rupture sensor leak sensor on page 21 Fig 8 6 Openings of the leakage drain 8 6 Connecting the dosing head venting facility The MAGDOS LP dosing heads have an integrated dosing head venting facility except for dosing heads made of stainless steel For the procedure when venting refer to Venting the dosing pump on page 40 Fig 8 7 Dosing head venti...

Page 20: ...e order of 10 20 Notes on assembly For information on setting the Dosing control function see page 35 For information on the connection see Dosing control input on page 30 Fig 8 8 MAGDOS LP installation with FLOWCON LP 1 8 7 2 Injection nozzle If the pressure line enters a main line it is advisable to install an injec tion nozzle Injection nozzles have three main functions Dosing the medium into a...

Page 21: ...ust be no conducting connection between the two rings of the leak sensor The connecting cable of the leak sensor has an M12x1 male connector that you connect to connection socket 5 see Connection socket 5 on page 30 For an explanation of the icons see Set Diaphragm rupture menu item on page 35 Fig 8 10 MAGDOS LP with leak sensor in the diaphragm flange 8 7 4 Contact Water Meter The Contact Water M...

Page 22: ... Notes on assembly The line for returning dosing medium from the pressure relief valve must be routed to the dosing tank or to a collecting pan The pressure in the dosing tank must not be too high so that it is possible to accommodate the returned dosing medium As an alternative the system can return dosing medium into the suction line in front of the dosing pump In this case there must not be a n...

Page 23: ...ases like this if you do not use a back pressure valve imprecise dosing results will occur or overloading will result The back pressure valve solves these problems by generating a defined constant back pressure In some circumstances a back pressure valve is unnecessary if you use a hose injection nozzle and if the back pressure that it generates is adequate Fig 8 14 Installation with a back pressu...

Page 24: ...he pipe when using rigid piping instead of elastic hoses Notes on assembly You should carry out assembly in the direct vicinity of the location where you want to damp the pressure peaks directly in front of the suction valve or directly behind the discharge valve Pulsation dampeners should be installed with throttle valves or back pressure valves installed directly behind them By setting the valve...

Page 25: ...ting cavitation in the suction line gas removal optical dosing control with small amounts smoothing of the suction flow Fig 8 16 Installation with a priming aid 8 7 9 Level monitoring Level monitoring of suction side feeding of the dosing medium to prevent the tank being sucked dry and to ensure that it can be topped up again in good time Fig 8 17 Installation with a level monitoring system No Des...

Page 26: ...pture due to the effects of heavy forces with particularly high tanks and high density dosing media Idling of the dosing tank in the case of a diaphragm rupture or pipe breakage Impermissibly high forces in the pump transmission that occur when dosing pumps receive the dosing medium directly from the pressure line Reduced performance or destruction of fittings due to cavitation with long suction l...

Page 27: ...40327 Solenoid Diaphragm Dosing Pump MAGDOS LP Operating Instructions BA 10231 02 V03 No Description Main line Injection nozzle with shut off valve Pressure line Chemical tank MAGDOS LP dosing pump Wall bracket Suction line Suction pressure regulator Shutoff valve Table 8 8 Designation of components ...

Page 28: ...to the plant safety concept CAUTION Danger of automatic start up The dosing pump does not have an ON OFF switch and may start to pump as soon as it is connected to the mains supply This means that dosing medium can escape Depending on the type and haz ardousness of the dosing medium this can result in damage to property or to injury Install an emergency stop switch or integrate the dosing pump int...

Page 29: ... delivery capacity is regulated via the stroke frequency 0 4 20 mA Signal Invertible Current range variable Working resistance 150 Ohm For information on setting the Analog input operating mode see page 42 9 2 2 2 Pulse input The pulse input makes it possible to control the delivery capacity by means of pulses The system regulates the delivery capacity by means of the dosing pump s stroke frequenc...

Page 30: ...e FLOWCON LP 1 flow through sensor to this socket The FLOWCON LP 1 which is available as an optional extra allows you to monitor the dosing medium s flow motion after a dosing pump stroke 5 V DC supply voltage current across all connections limited to a total maximum of 50 mA For information on setting the Dosing control function see page 35 9 2 5 2 Diaphragm rupture input A connection to a leak s...

Page 31: ...100 m You must route separately as a bundle the different categories of cables e g power supply data lines and sensitive lines for meas uring purposes In this connection cables should cross at an angle of 90 There must either be a minimum distance between the power cable and data lines of 10 cm or you must install a partition or route the data line in a metal pipe If this is not possible use separ...

Page 32: ...s back to the start screen of the selected operating mode in each case 10 2 Explanation of menu navigation Fig 10 3 Representation of the control unit on the display 10 3 Explanation of the menu icons 10 3 1 Level monitoring 10 3 2 Operating modes No Explanation Graphic display Four multifunction keys Table 10 1 Operator controls of the control unit The dosing pump does not have an ON OFF switch A...

Page 33: ...alibration see Calibrating the dosing pump on page 41 System setup see System setup on page 33 Info see Information about the dosing pump on page 38 Messages see Messages of the control unit on page 38 10 6 System setup In the System setup menu item you configure all the dosing param eter s general parameters that do not depend on an operating mode 1 Press Menu 2 Use the or key to choose the Syste...

Page 34: ...t is possible to forward outwards disturbances on the dosing pump For information on the connection see Alarm relay output on page 30 1 Use the or key to choose the Alarm relay menu item and press Setup You can choose from the following options Not active factory default setting NO relay Normally open NC relay Normally closed 2 Use the or key to choose the desired function and press OK The alarm r...

Page 35: ...ease input menu item Option of starting or stopping the dosing pump externally For information on the connection see Release input on page 29 For information on starting and stopping the dosing pump see External On Off via Release input on page 48 1 Use the or key to choose the Release input menu item and press Setup You can choose from the following options Not active factory default setting Run ...

Page 36: ...igits press OK If your input is correct the dosing pump displays the start screen 10 6 10 2 Deactivating the Release code 1 Press Menu 2 Use the or key to choose the System setup menu item and press OK 3 Use the or key to choose the Release code menu item and press Setup 4 Keep pressing Next until On is selected 5 Press 6 Press Back Release code deactivated 10 6 11 Activating the Safety code Prote...

Page 37: ...anges the power consump tion the delivery capacity and the delivery pressure see also Technical Data on page 12 1 Use the or key to choose the Eco Mode menu item and press Setup You can choose from the following options Off factory default setting Eco Mode 1 Eco Mode 2 2 Use the or key to choose the desired function and press OK The system displays the selected Eco Mode on the start screen after t...

Page 38: ...nu to exit the Messages menu 10 8 1 Deleting the messages of the control unit 1 Press Menu 2 Use the or key to choose the Messages menu item and press OK 3 Press Back 4 Press Back The messages of the control unit are deleted Menu Information Info 1 Maximum strokes minute Maximum delivery capacity in l hr Calibrated delivery capacity in l hr Info 2 Stroke volume at factory setting in ml Stroke volu...

Page 39: ... any risk Ensure that the liquid is compatible with the dosing medium Release pressure in hydraulic parts Never look into open ends of plugged pipelines and valves CAUTION Danger of personal injury and material damage Dosing medium can escape if you loosen connections on the dosing head e g for venting during operation Follow the safety data sheet of the dosing medium Clean the dosing pump if dosi...

Page 40: ...ow from the dosing head venting facility with no air bubbles The dosing pump stops delivery 6 Close the vent screw The dosing pump is vented 11 1 2 Scaling the delivery capacity You can use the Scaling function to adjust the MAGDOS LP flexibly to the local conditions during the start up Sometimes a dosing pump model selected during the planning phase turns out to be too big To minimise the risk of...

Page 41: ...acity Analog input Controlling the delivery capacity by means of a 0 4 20 mA signal Pulse input Controlling the stroke frequency and number of strokes in dependence on the number of pulses and the pulse spacing Batch mode Controlling the delivery capacity and the delivery rate by means of manual starting an external pulse at intervals or specified times in different modes Network mode MAGDOS LP Ne...

Page 42: ...iguration of this oper ating mode s parameters Menu 3 21 2 Press Setup 3 Use the or key to choose the 0 current menu item and press Setup 4 Use the and keys to set the desired current value Admissible values are in the range 0 00 20 00 mA The value that is displayed in brackets indicates the actual connected current value 5 Press OK The dosing pump displays the current configuration of this oper a...

Page 43: ...mode 1 Press Setup The dosing pump displays the current configuration of this oper ating mode s parameters Menu 3 31 2 Press Mode 3 Use the or key to choose a Mode and press OK The dosing pump displays the current configuration of this oper ating mode s parameters Menu 3 31 4 Press OK The dosing pump displays the start screen of Pulse input mode 11 2 3 3 Pulse input modes The parameters that you c...

Page 44: ... strokes exceeds the stroke buffer capacity the system issues a Stroke buffer maximum message Default setting 1 stroke Adjustment range 1 999 strokes In the case of pulse multiplication you must increment the stroke buffer manually Otherwise you can confirm the configuration by pressing OK Parameter Explanation Output Specifies the required output per pulse in ml The output is calculated from the ...

Page 45: ... this oper ating mode s parameters Menu 3 41 Fig 11 10 Parameters of the operating mode 4 Press OK The dosing pump displays the start screen of Batch mode Fig 11 11 Start screen of Batch mode 11 2 4 2 Choosing the batch mode mode You can choose from the following modes in Batch mode 1 Press Setup The dosing pump displays the current configuration of this oper ating mode s parameters Menu 3 41 2 Pr...

Page 46: ...uired runtime of the dosing pump input in minutes The value that is displayed in brackets indicates the calculated output No of strokes Specifies the number of required strokes The value that is displayed in brackets indicates the calculated output Capacity Specifies the required stroke frequency stated as a percentageof the maximum stroke frequency see Delivery capacity data on page 12 Interval S...

Page 47: ...Timer The start up display of the batch mode mode Timer shows the remaining time until the next start as well as the current time Dosing procedures programmed 11 2 4 5 Starting the dosing pump If batch mode mode Start Stop is set 1 Press Start 2 Press Start again The dosing pumps starts dosing immediately The system auto matically calculates the resulting delivery capacity and displays it Dosing p...

Page 48: ... This means that the PLC or the PC control console must continuously trigger the dosing pump in an interval of less that one second A Web server is integrated in the dosing pump To check the network connection you can surf to the Web server from a PC with a Web browser and read out the current delivery capacity Addressing is by means of the IP address For more information about parameterising the ...

Page 49: ...DF dosing heads between 2 C and 60 C Relative humidity must not exceed 90 11 7 Transportation Perform the following working steps The unit should be thoroughly cleaned Any dangerous dosing media must be additionally neutralised and decontaminated All accessories should be dismantled All openings should be closed so that no foreign objects can get into the system The dosing pump must be suitably pa...

Page 50: ...edia in the dosing head can spray out Before connecting the mains supply connect the dosing lines Check that all the screw connections have been tightened cor rectly and are leak proof CAUTION Danger of personal injury and material damage The dosing pump can generate a pressure that is many times the rated one The dosing medium can escape in the case of material failure or wear on the dosing head ...

Page 51: ...ection until it safely contacts into the diaphragm rod 2 Bring the dosing head into position and insert the screws First tighten the screws finger tight After this tighten the screws in diagonally opposite sequence e g top left and bottom right and top tight and bottom left Diaphragm change finished 12 4 Clean suction and discharge valves Contaminated valves affect the dosing preceision and this m...

Page 52: ...e current supply The dosing pump s electrical data does not match that of the mains supply Check the electrical installation Eco Mode set driving power reduced Switch off Eco Mode Table 13 1 Type of fault Dosing pump not delivering or output too low System back pressure too high measured at discharge connection of dosing pump Clean blocked injection nozzle Install pulsation dampeners to reduce pre...

Page 53: ... cause Remedy Diaphragm return spring broken Contact the manufacturer Current supply interrupted Reconnect the current supply The dosing pump s electrical data does not match that of the mains supply Check the electrical installation Table 13 4 Type of fault No stroke movement observed Pressure peaks due to accel eration with long suction lines Install a suction pressure regu lator System back pre...

Page 54: ...on reports faulty strokes Dosing pump stopped 05 Yes Yes Release input stop No external release Dosing pump waiting for external On Off 06 Yes Yes Diaphragm rupture stop Diaphragm rupture Leakage sensor reports diaphragm rupture 07 Yes Yes Analogue input error 20mA input error No signal or faulty signal at the analogue input 08 Yes Yes Stop Manual stop Dosing pump stopped by user 09 Yes Yes Set up...

Page 55: ...sing head screws 14 2 Dosing head spare parts kits including valves Dosing head spare parts kits including screws containing Dosing head Valves 1 set of dosing head screws Diaphragm kit Type Part No LP 05 LP 1 39121 LP 2 LP 4 39122 LP 6 LP 10 LP 15 39123 PVC Type Part No Glass PVDF FPM ball seat seals LP 05 LP 1 38981 LP 2 LP 4 38982 LP 6 LP 10 LP 15 38983 PP Type Part No Glass PVDF FPM ball seat ...

Page 56: ...e manufacturer s test stands They apply at 20 C 68 F for water at 100 stroke frequency The delivery capacity depends on the medium density and viscosity and temperature Since these conditions vary at every installation location you should calibrate the dosing pump Fig 15 1 Delivery capacity diagrams of MAGDOS LP 05 4 Fig 15 2 Delivery capacity diagrams of MAGDOS LP 6 15 0 1 2 3 4 5 6 0 2 4 6 8 10 ...

Page 57: ...Ļ Language Nederlands Portugues Back 6 3 OK Ļ Ļ Language Nederlands Portuges Back 6 3 OK Ļ Language Date Menu 6 Setup Time Ļ Calibration Venting Back 1 OK Operating mode Ļ System setup see the next chapter Main menu see page 60 Language Deutsch English Back 6 3 OK Ļ Language Francais Deutsch Back 6 3 OK Ļ Ļ Language Espanol Francais Back 6 3 OK Ļ Ļ Language Portugues Espanol Back 6 3 OK Ļ Ļ Langua...

Page 58: ...Sgal h USgal day Back 6 4 OK Ļ Ļ Units I gal day USgal h Back 6 4 OK Ļ Ļ Units I gal h I gal day Back 6 4 OK Ļ Ļ Units ml min I gal h Back 6 4 OK Ļ Ļ Units ml min I gal h Back 6 4 OK Ļ Alarm relay Relay n o not active Back 6 5 OK Ļ Alarm relay Relay n c Relay n o Back 6 5 OK Ļ Ļ Alarm relay Relay n c Relay n o Back 6 5 OK Ļ Level input Alarm contact not active Back 6 6 OK Ļ Level input Alarm open ...

Page 59: ...ck 6 8 OK Ļ Ļ Release input Run open Run contact Back 6 8 OK Ļ Release code 4 3 2 1 Off Back 6 10 Next Safety code 4 3 2 1 Off Back 6 11 Next Factory setup Confirm reset Back 6 12 OK Eco Mode Eco Mode 1 Off Back 6 13 OK Ļ Eco Mode Eco Mode 2 Eco Mode 1 Back 6 13 OK Ļ Ļ Eco Mode Eco Mode 2 Eco Mode 1 Back 6 13 OK Ļ User setup Save Load Back 6 14 OK Ļ User setup Save Load Back 6 14 OK Ļ IP address 1...

Page 60: ...0 mA Back 3 23 OK Mode 0 4 20mA 4 20 mA Back 3 23 OK Mode 0 current 0 00 mA I 0 00 mA Back 3 24 OK 0 current 20 00 mA I 0 00 mA Back 3 24 OK 100 current 20 00 mA I 0 00 mA Back 3 25 OK 100 current 0 00 mA I 0 00 mA Back 3 25 OK Analog input Menu Start Liter h 0 0 00 Setup Pulse input 1 Impulse 1 Stroke Memory 100 Strokes Menu 3 31 OK Setup Ļ Stroke buffer Pulses p stroke Back 3 32 Setup Strokes p ...

Page 61: ...utput Ļ Water meter On Output Back 3 36 OK Strokes Ļ Pulse input 378 3 ml m3 Memory 1 Stroke Max 10 0 m3 h Menu 3 31 OK Setup Output 0 038 ml Impulse 110 1024 Back 3 37 OK Memory buffer 1 Stroke Back 3 35 OK Pulse input Menu Start ml min 9 0 00 Setup Reset Mode Pulse input 378 3 ml m3 Memory 1 Stroke Max 10 0 m3 h Menu 3 31 OK Setup Mode ml Imp On Stroke buffer Back 3 32 OK Output Ļ Ļ ml Imp On Me...

Page 62: ... strokes Back 3 42 Setup Runtime Ļ Ļ Capacity No of strokes Back 3 42 Setup Runtime Ļ Batch mode Menu 3 41 OK Setup Mode Batch mode Menu 3 41 OK Setup Mode Runtime 10 min 283 3 ml Back 3 43 OK No of strokes 10 Strokes 31 ml Back 3 44 OK Capacity 50 Back 3 45 OK Runtime 10 min 283 3 ml Back 3 43 OK No of strokes 10 Strokes 31 ml Back 3 44 OK Capacity 50 Back 3 45 OK Batch mode Menu Start 0 0 Setup ...

Page 63: ...et strokes 2 Ļ Ļ Mo Su Capacity Back 3 43 Setup Preset strokes 2 Ļ Batch mode Menu 3 41 OK Setup Mode Runtime 10 min 634 0 ml Back 3 43 OK No of strokes 100 Strokes 35 22 ml Back 3 44 OK Capacity 100 Back 3 45 OK Intervall 1 min Back 3 46 OK Start time 1 14 43 Back 3 48 OK Start time 2 10 00 Back 3 49 OK Runtime 1 10 min 283 3 ml Back 3 50 OK Runtime 2 15 min 425 0 ml Back 3 51 OK Preset strokes 1...

Page 64: ...Calibration 0 532 ml Stroke Menu 7 2 Next Info 11 Connection 5 Dosing control 5 Diaphragm rupture Menu 7 11 Next Info 3 Runtime 22 h Strokes 393 Menu 7 3 Next Info 10 Connection 4 Alarm relay BN BK WH BK Menu 7 10 Next Info 5 Analog input 0 00 mA Mo 09 07 12 15 14 50 Menu 7 5 Next Info 8 Connection 2 Analog input WH BU Menu 7 8 Next Info 6 MAC 00 04 A3 32 72 63 IP 169 254 55 114 Name Magdos Menu 7...

Page 65: ...n Example 1 20 8 9 10 1 r Number Operating hours 11 1 r Number Operating seconds 12 1 r Number Modbus address 1 13 14 2 r Number MAC address 15 16 17 2 r Number IP address 18 1 r Number Watchdog Example 12300 12 3 s max 15000 19 29 30 35 6 r w Text Device names Max of 12 characters 36 39 40 45 6 r Text Serial number Max of 11 characters 46 49 50 1 r Number Operating mode 0000hex Manual operation 0...

Page 66: ...applies to the manual mode and batch mode operating modes 57 1 r w Number Countdown specification With batch mode start amount specified under No of strokes 58 1 r w Number Current countdown In batch mode Type Start Stop or Ext Start the number of strokes that still have to be carried out Example 1200 20 strokes With batch mode interval or timer type the strokes that have still to be carried out a...

Page 67: ...001bin 0000 0000bin Manual stop 0000 0010bin 0000 0000bin General unit error 0000 0100bin 0000 0000bin Over temperature overload 0000 1000bin 0000 0000bin Offline transfer error 0001 0000bin 0000 0000bin RTC error battery error 0010 0000bin 0000 0000bin Stroke buffer maximum 0100 0000bin 0000 0000bin Voltage error Type Description Number 2 Bytes 0000hex FFFFhex 0dec 65536dec 00000000bin 11111111bi...

Page 68: ...p stroke 1 pulse Stroke buffer 1 stroke Output 64 64 Unit ml pulse Maximum 10 m3 hr Batch mode Type Start Stop Runtime 10 min No of strokes 100 strokes Capacity 100 Interval 10 min Start time 1 08 00 Start time 2 10 00 Runtime 1 10 min Runtime 2 10 min Preset strokes 1 100 strokes Preset strokes 2 100 strokes Capacity 100 Parameter Factory setting Own setting Table 17 2 Default settings ...

Page 69: ... directivas CE indicadas A presente declaração perde a sua validade em caso de alteração ao equipamento não autorizada por nós EN EC Declaration of Conformity We hereby certify that the device described in the following complies with the relevant fundamental safety and sanitary requirements and the listed EC regulations due to the concept and design of the version sold by us If the device is modifi...

Page 70: ...70 Solenoid Diaphragm Dosing Pump MAGDOS LP Lutz Jesco GmbH 2014 Operating Instructions BA 10231 02 V03 Notes ...

Page 71: ...rs Device and device type Part no Order No Date of delivery Reason for repair Dosing medium Description Irritating F Yes F No Properties Corrosive F Yes F No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free from hazardous material i e chemical biological toxic flammable and radioactive material and that the lubricant has been draine...

Page 72: ...ation filled out Sender Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device Point of use system designation Accessories used suction line etc Commissioning date Duty period approx operating hours Please describe the specific installation and enclose a simpl...

Page 73: ...14 Disposal of old units 49 Dosing control Configuration of the control unit 35 Dosing control input 30 Dosing head Aligning the dosing head 17 Spare parts 55 Structure 10 Dosing head venting facility 19 Dosing media Permitted temperature of the medium 13 Prohibited dosing media 8 E EC Declaration of Conformity 69 Eco Mode Setting 37 Technical data 12 Electric data 13 Electrical installation 28 Er...

Page 74: ...onnection 29 Operating mode 43 Pulse input modes 43 R Release code 36 Release input Configuration of the control unit 35 Connection 29 Explanation of the icons 33 S Safe operation 7 Safety 6 Safety code 36 Scaling the delivery capacity 40 Scope of delivery 10 Set IP address 37 Set up information 15 Setting the 0 4 20 mA signal 42 Setting the current value for 0 delivery capacity 42 Setting the cur...

Page 75: ......

Page 76: ... Lutz Jesco GmbH Aredstraße 7 2 2544 Leobersdorf Austria Tel 43 2256 62180 Fax 43 2256 6218062 E mail info lutz jesco at Website www lutz jesco at Middle East Lutz Jesco Middle East FZE P O Box 9614 SAIF Free Zone Center Sharjah UAE Tel 971 6 5572205 Fax 971 6 5572230 E mail info jescome com Website www jescome com Great Britiain Lutz Jesco GB Ltd Gateway Estate West Midlands Freeport Birmingham B...

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