Lull 944E-42, Service Manual

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4.15 Model 644E-42/944E-42 Rev. 6/04
Cab and Covers
4.3.6 Throttle Pedal Replacement
a. Throttle Pedal Removal
1. Park the vehicle on a firm, level surface. Level the
vehicle, ground the attachment, place the travel
select lever in the (N) NEUTRAL DETENT position,
engage the parking brake switch and shut the
engine OFF.
2. Remove the lower (9), right front (10) and right side
console access (11) panels.
3. (644E Only) Remove the clevis pin clip (12) from the
throttle cable yoke (13).
4. (644E Only) Remove the screws (14) and locknuts
(15) securing the throttle cable (16) to the cab pedal
bracket (17).
5. Disconnect the throttle return spring (18) from the
lever (19) on the throttle pedal assembly (20).
6. Remove the retaining clips (21) and shims (22) and
slide the shaft (23) out, toward the left, from the
throttle pedal assembly (20).
7. Remove the throttle pedal (20) from the cab.
8. Remove the bushings (24) and shims (22) from the
throttle pedal assembly (20). Remove the throttle
pedal assembly from the cab pedal bracket (17).
b. Throttle Pedal Installation
Note: The bushings (24) are a self-lubricating soft
material and should be inspected for reuse prior to
installation.
1. Insert the bushings (24) into the throttle pedal
assembly (20).
2. Position the throttle pedal assembly (20) and
shims (22) into their relative mounting position, on
the cab pedal bracket.
3. Slide the shaft (23), from the left to the right, through
the throttle pedal assembly and install retaining clips
(21) on either end of the shaft.
4. Attach the return spring (18) to the throttle pedal
lever (19).
5. (644E Only) Attach the yoke (13) with the clevis pin
clip (12) to the lever (19) on the throttle pedal
assembly.
6. (644E Only) Attach the throttle cable (16) to the cab
pedal bracket (17) using the clamp (25), screws (14)
and locknuts (15).
MU3520
~
~
~
9
10
11
MU3560
12
13
14
15
16
17
18
19
20
21
24
22 21
22
23
24
25
22
22