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GPC2700JD-Grey 
Owner’s Manual 

17

 

Refer to the 

Excessive flow safety 

valve reset procedure 

on page 15

 

Cleaning the Burner Assembly

 

1.          Turn gas off at the control knobs and propane tank. 
2.          Remove cooking grates and heat plate. 
3.          Remove grease cup. 

4.          Remove burner by unscrewing nut from beneath burner “foot” using a screwdriver and pliers. 
5.          Lift burner up and away from the gas valve orifice. 

6.          Clean inlet (venturi tube) of burner with small bottle brush or compressed air. 
7.          Remove all food residue and dirt on outside of burner surface. 
8.          Clean any clogged ports with a stiff wire (such as an opened paper clip). 
9.          Inspect burner for damage (cracks or holes). If damage is found, replace with a new burner. Reinstall burner. Make 

certain the gas valve orifices are correctly positioned, pointing straight into

 

burner inlet (venturi tube). Also, check 

position of spark electrode.

 

Troubleshooting 

 
 

Problem 

Possible Cause 

Prevention/Cure

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

Tank out of gas   
Excess flow safety device may have 
been activated 

B

urner will not light using knobs or 

igniter. 

Wires and/or electrode covered with 
cooking residue. 
 
Electrode and burners are wet. 
 
Electrode cracked or broken – 
sparks at crack. 
 
Wire loose or disconnected.

 

Clean wire and /or electrode with  
rubbing alcohol. 
 
Wipe dry with cloth. 
 
Replace electrode. 
 
 
Reconnect wire or replace electrode/ 
wire assembly. 

Burner will not light using a match. 
 

No gas flow. 
 
Coupling nut and regulator not fully 
connected. 
Obstruction of gas flow. 
 
Disengagement of burner to valve. 
Spider webs or insect nest in venturi. 
Burner ports clogged or blocked. 

Irregular flame pattern, flame does 
not run the full length of burner. 

Burner ports are clogged or blocked. 

 

Clean burner ports. 

Flame is yellow or orange. 

 
 
 
 
 
 
 
 

Flame blow out.

 

New burner may have residual 
manufacturing oils. 
 
Spider webs or insect nest in venturi. 
 
Food residue, grease or seasoning salt on
burner. 
 
Poor alignment of valve to burner 
venturi. 
 
High or gusting winds. 
 
 
Low on propane gas. 
 
Excess flow valve tripped. 

Burn grill for 15 minutes with the lid  
closed. 
 
Clean venturi. 
 
Clean burner. 
 
 
Assure burner venturi is properly  
engaged with valve. 
 
Turn front of grill to face wind or 
Increase flame height. 
 
Replace or refill propane tank. 
 
Refer to the 

Excessive flow safety valve

reset procedure 

on page 15. 

Sudden drop in gas flow or 
reduced flame height. 

Check if propane tank is empty. If 
empty, replace or refill. If propane tank is not 
empty, refer to 

Excessive flow safety valve 

reset procedure 

on page 15. 

Turn the coupling nut about one-half to three 
quarters additional turn until solid stop. 
Tighten by hand ONLY - do not use tools. 
Clear burner tubes. 
Check for bent or kinked hose. 
Reengage burner and valve. 
Clean venturi. 
Clean burner ports. 
Check for gas in propane tank. 

Summary of Contents for GPC2700JD-Grey

Page 1: ...or recreational vehicles SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE REFERENCE FOR CUSTOMER SERVICE PLEASE CALL 1 877 630 5396 TOLL FREE 10 00 A M 19 00 P M EST MONDAY FRIDAY WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Read the insta...

Page 2: ... Step 3 Clean up grease build up to avoid grease fire and cover your grill to prevent rust Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill to prevent possible bodily injury or property damage NOTE This grill must be used with propane gas only propane gas cylinder not included Installer Leave this manual wit...

Page 3: ... Contents 5 Hardware Contents 6 Assembly Instructions 7 Operating Your Grill 12 Connecting Disconnecting The Gas Cylinder 13 Checking for Leaks 13 Lighting Your Grill 14 Excess Flow Safety Valve Reset Procedure 15 Care and Maintenance 16 Troubleshooting 17 Warranty Program 18 ...

Page 4: ... camper trailer motor home or house 11 Do not use charcoal or lighter fluid 12 Do not use gasoline kerosene or alcohol for lighting The LP gas supply cylinder must be constructed and marked in accordance with the specifications for propane gas cylinders of the U S Department of Transportation DOT CFR 49 or National Standard of Canada CAN CSA B339 13 This outdoor gas appliance is not intended to be...

Page 5: ...ire Always confirm that the installation of this grill conforms with the requirements of all local codes or in the absence of applicable local codes with either the National Fuel Gas Code ANSI Z223 NFPA 54 or CAN CGA B149 2 DANGER Gas Safety Liquefied propane LP gas is flammable and hazardous if handled improperly Become aware of its characteristics before using any propane product Propane Charact...

Page 6: ... 1 PC F Wheel 2 PCS V Right side shelf 1PC G Wheel cap 2 PCS W Left side shelf 1 PC H Left upper frame 1 PC X Heating plate support 2 PCS I Front upper panel 1 PC Y Heating plate 1 PC J Right upper panel 1PC Z Cooking grid 1PC K Back panel 1 PC AB Warning rack 1 PC L Igniter 1 PC AC Cylinder clip 1 PC M Regulator Valve assembly 1 PC AD Heat insulation panel 1 PC N Control panel 1 PC AE Heat insula...

Page 7: ...s JJ 8pcs Hardware listed above is not scaled to exact size A screwdriver is required for assembly and is included for your convenience Bolt M6 x 15 M5 Flat Washer Bolt M6 x 10 Heat Insulation Washer 5mm Bolt M6 x 50 Lock Washer M6 Small Wing Nut M5 Heat resistant washer 30mm M6 Flat Washer Hair Pin Bolt M5 x10 Pin M6 Flat Washer Wrench Wheel Nut Bolt M5 x 10 Lock Washer M5 Screwdriver ...

Page 8: ...a lock washer DD and a flat washer GG into each pre drilled hole Tighten by screwdriver until secure c Align the holes on the front lower panel C with the holes on the left lower frame B and the right lower frame D Screw a bolt AA along with a lock washer DD and a flat washer EE into each pre drilled hole Tighten by screwdriver until secure d Align the hole on the wheel F with the hole on left low...

Page 9: ...er frame and then screw a bolt AA along with a lock washer DD and a flat washer EE into each pre drilled hole Tighten by hand until secure c Tighten all bolts by screwdriver until secure Step 3 a Place the front upper panel I on the front lower panel Align the holes on the front upper panel I with the holes on the cart frame screw a bolt AA along with a lock washer DD and a flat washer EE into eac...

Page 10: ...er JJ and a wing nut MM Tighten by hand until secure b Align the holes on grill body with the holes on the upper frame then screw a bolt AA along with a lock washer DD and a flat washer EE into each pre drilled holes Tighten by hand until secure c Tighten all bolts by screwdriver until secure Step 7 a Put the burner R inside the grill body Make certain the valve nozzle is inserted into the burner ...

Page 11: ...e hole c Insert a hair pin OO into the hole on each end of the pins to fasten the lid and grill body Step 10 a Align the holes on the right handle AG with the hole on the right side shelf V then screw a bolt AA a flat washer EE and a lock washer DD into each pre drilled hole Tighten by hand until secure b Loosen the four pre installed bolts on the right upper frame J and allow 1 4 bolt s length to...

Page 12: ... grid Z onto the heating plate c Insert the feet of warming rack AB into the holes on the top lid Step 12 a Put the gas tank on the tank support b Connect the regulator with the tank Please see the procedure on page 13 c Insert the tank clip AC into the holes on the bottom panel and clip the tank using the tank clip ...

Page 13: ...ped with a cylinder connection device compatible with the connection for outdoor cooking appliances The cylinder must include a collar to protect the cylinder valve Do not drop or handle the cylinder roughly If the appliance is not in use disconnect the cylinder Storage of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance Store cylinder outdoo...

Page 14: ...tors as followings Loosen the connection collar by turning it counter clockwise with one hand while holding the regulator with the other hand and take the nipple of the valve out of the tank valve See diagram to right Do not obstruct the flow of combustion air and ventilation air to the grill Keep ventilation openings of the cylinder enclosure free and clear from debris 9 Place dust cap on cylinde...

Page 15: ...ooking temperature Using the Lighting Stick to Light the Main Burners 1 Insert a match into the end of lighting stick Light the match 2 Once lit place the flame through the hole on grill body to reach the burner ports As the fig shown on right side 3 Press the valve knob and rotate it counter clockwise to the HIGH position The burner should light immediately If more than one burner is desired use ...

Page 16: ...with a safety device that restricts the gas flow in the event of a gas leek However unsafe practices of grill operation could activate the safety device without having a gas leak A sudden shut off of the gas flow typically occurs if you open the LP tank valve rapidly or if one or more of the burner control knobs is in an open position when opening the LP tank valve This procedure effective with al...

Page 17: ...clean any grill part in a self cleaning oven The extreme heat will damage the finish Cleaning Burning off the grill after every use approx 15 minutes will keep excessive food residue from building up Cleaning the grill before and after cooking is recommended Recommended cleaning materials Mild dishwashing liquid detergent Hot water Nylon cleaning pad Wire brush Paper clip Putty knife scraper Compr...

Page 18: ... Replace electrode Reconnect wire or replace electrode wire assembly Burner will not light using a match No gas flow Coupling nut and regulator not fully connected Obstruction of gas flow Disengagement of burner to valve Spider webs or insect nest in venturi Burner ports clogged or blocked Irregular flame pattern flame does not run the full length of burner Burner ports are clogged or blocked Clea...

Page 19: ...if the warranty has expired customers will also be subject to parts fees Some provinces do not allow the limitation or exclusion of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from province to province If you have any questions related to the product or war...

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