ORIGINAL INSTRUCTIONS
AHE00060EN 2010
9460163198EN-03
AlfaBlue Junior AG/XG
Instruction manual
• Product description
• Product labels
• Unpacking & lifting
• Installation
• Maintenance
• Spare parts
Page 1: ...ORIGINAL INSTRUCTIONS AHE00060EN 2010 9460163198EN 03 AlfaBlue Junior AG XG Instruction manual Product description Product labels Unpacking lifting Installation Maintenance Spare parts...
Page 2: ...ns 4 2 4 Code description 5 3 Product labels 5 4 Unpacking and lifting 4 1 Packing 8 4 2 Shipping dimensions 8 4 3 Feet mounting for vertical airflow 9 4 4 Lifting from above 10 5 Installation 5 1 Mou...
Page 3: ...operation until the conformity of the complete machine or cooling system has been declared according to the following standards and directives Pressure Equipment Directive 2014 68 EU Machine Directiv...
Page 4: ...Each heat exchanger is leak tested with dry air nitrogen for XG and finally supplied with a nitrogen pre charge Model Design pressure Test pressure AlfaBlue Junior AG H 33 45 bar 47 65 bar AlfaBlue J...
Page 5: ...r 7 Tube rows code A B C 8 No of phases S 1 ph D 3 ph D connection Y 3 ph Y connection 9 No of circuits XG only 10 Units are suitable for both horizontal and vertical airflow mounting feet kit require...
Page 6: ...e Fluid Group According to PED Coil Ts Range of operating tem peratures for the coil Ps Design pressure Pt Test pressure Test date Date on which the coil has been pressure tested in the factory WARNIN...
Page 7: ...Switch off power supply before any mainte nance or installation activity Grounding Whenever electrical components supplied by Alfa LU VE have this sticker is mandatory to ground them The yellow green...
Page 8: ...luding fan speed control switchboard Length cm Width cm Height cm Volume m3 Weight kg Length cm Width cm Height cm Volume m3 Weight kg 351 box 95 53 72 0 4 30 95 53 70 0 4 32 352 box 155 53 72 0 6 47...
Page 9: ...upports Use supports for each mounting foot position The supports must span the full casing width to avoid damage to the finned coil Loosen fixing bolts and remove all mounting profiles For AG XG 630...
Page 10: ...max side view AlfaBlue Junior heat exchangers can be lifted from above For models with 2 or more fans the use of a hoisting beam is required AG XG63 models are supplied with lifting lugs For other mo...
Page 11: ...rs gas coolers prod uct manual AHE00049 5 1 Mounting dimensions Drawings showing all required mounting and refrigerant connection dimensions are available for download on alfa luvegroup com Dimensiona...
Page 12: ...Group Alfa LU VE reserves the right to change specifications without prior notification Mounting dimensions model 351 352 353 Vertical airflow 294 600 10 555 548 35 28 12 TOP VIEW Side view all models...
Page 13: ...fa LU VE reserves the right to change specifications without prior notification Mounting dimensions model 50 Horizontal airflow 2660 2700 5 2965 10 860 900 5 1165 10 1760 1800 5 2065 10 3865 10 1800 3...
Page 14: ...fa LU VE reserves the right to change specifications without prior notification Mounting dimensions model 50 Vertical airflow 45 60 16 TOP VIEW Side view all models Mounting profile 890 10 420 854 899...
Page 15: ...hange specifications without prior notification 5265 10 2000 1000 1960 5000 10 6265 10 2000 2000 1960 6000 10 1960 2000 4000 10 4265 10 3265 10 2960 3000 5 1960 2000 5 2265 10 960 1000 5 1265 10 700 7...
Page 16: ...nge specifications without prior notification 6265 10 2000 2000 1960 6020 10 5265 10 2000 1000 5020 10 1960 2000 1960 4020 10 4265 10 2960 3020 5 3265 10 1960 2020 5 2265 10 1265 10 960 1020 5 1204 10...
Page 17: ...10 9 Natural rubber hardness 60 Sha 5 3 Vibration dampers Vertical airflow Horizontal airflow For active and passive isolation of vibrations and reducing noise transmission Alfa LU VE strongly recomme...
Page 18: ...ations in the piping Picture shows an installation example using threaded bar nut grower washer washer and locknut not supplied This way vibration dampers can be used to make the cooler level adjustin...
Page 19: ...witchboard position horizontal airflow Correct switchboard position vertical airflow Default switchboard position at delivery Incorrect switchboard position horizontal airflow 5 7 Installation layout...
Page 20: ...cal connection diagrams are available for download on alfa luvegroup com When in doubt always contact your local Alfa LU VE representative for assistance Contact Alfa LU VE to determine optimal unit s...
Page 21: ...power supply Start the fans and verify fan direction After some operating time verify that current absorbtion does not exceed the value as given in the technical specifications 6 2 Shutdown If the uni...
Page 22: ...ons as given in air cooled condensers gas coolers product manual AHE00049 7 1 Fan replacement Disconnect fan cabling Unscrew fixing bolts and remove old fan Mount new fan assembly in identical positio...
Page 23: ...ecifications without prior notification Spare parts for AlfaBlue Junior AG XG End cover bend side End cover connection side Mounting profiles horizontal airflow Mounting feet vertical airflow Fan Vibr...
Page 24: ...alfa luvegroup com...
