Loveshaw LITTLE DAVID CF5 Owner'S Manual Download

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LOVESHAW

TABLE OF CONTENTS

SECTION

GENERAL SAFETY PRECAUTIONS

SECTION

MACHINE SPECIFICATIONS

SECTION

INSTALLATION PROCEDURE

SECTION

SEQUENCE OF OPERATION

SECTION

MACHINE ADJUSTMENTS

SECTION

MACHINE OPERATION

SECTION

TROUBLE SHOOTING

SECTION

WARRANTY

SECTION

TABLE OF CONTENTS

ILLUSTRATED

ASSEMBLIES

SECTION

#10

ELECTRICAL

Summary of Contents for LITTLE DAVID CF5

Page 1: ...ESHAW CORPORATION LOVESHAW EUROPE 2206 EASTON TURNPIKE BOX 83 UNIT 1 NEWTON PARK SOUTH CANAAN PA 18459 W PORTWAY INDUSTRIAL ESTATE ANDOVER HAMPSHIRE SP103SH TEL 570 937 4921 ENGLAND FAX 570 937 4370 44 264 3575 11 P N PM CF5 EV Valid from 08 17 ...

Page 2: ...ION 2 MACHINE SPECIFICATIONS SECTION 3 INSTALLATION PROCEDURE SECTION 4 SEQUENCE OF OPERATION SECTION 5 MACHINE ADJUSTMENTS SECTION 6 MACHINE OPERATION SECTION 7 TROUBLE SHOOTING SECTION 8 WARRANTY SECTION 9 TABLE OF CONTENTS ILLUSTRATED ASSEMBLIES SECTION 10 ELECTRICAL ...

Page 3: ...LLY 1 THIS MACHINE IS EQUIPPED WITH MOVING PARTS DO NOT PLACE HANDS IN THE MACHINE WHEN PARTS ARE MOVING 2 DO NOT BYPASS ANY DESIGNED IN SAFETY FEATURES SUCH AS INTERLOCKS GUARDS OR SHIELDS 3 DO NOT PLACE HANDS OR BODY INSIDE CONFINES OF MACHINE WHILE IT IS RUNNING 4 SAFETY GLASSES SHOULD BE WORN WHEN WORKING ON OR AROUND MACHINE ...

Page 4: ...VIL PLATE ERECTED BOXES ARE POSITIONED ON ROLLER BED FOR EASY TRANSFER TO CASE SEALER THREE POINT SAFETY SWITCH ACTUATION PROTECTS AGAINST ACCIDENTAL STARTING ONE MINUTE BOX SIZE CHANGE OVER FLAP FOLDING SYSTEM POWER FOLDS ALL BOTTOM FLAPS MAJOR FLAPS KEEP BOTTOM FLAPS OF BOX ALIGNED FOR HASSLE FREE FOLDING MECHANICAL BOX HOLD DOWN KEEPS BOX IN PLACE FOR HANDS FREE BOX LOADING CAN BE EASILY INCORP...

Page 5: ...ERATE IN A HORIZONTAL POSITION DO NOT ATTEMPT TO TILT THE CF5 TOWARD THE OPERATOR THIS WILL CAUSE EXCESSIVE WEAR ON THE BOX WIDTH ADJUSTMENT ASSEMBLY AND MAY CAUSE IT TO JAM OR EVEN DAMAGE THE WIDTH ADJUSTMENT SCREW THE CF5 SHOULD BE SECURELY MOUNTED IN LINE WITH ADJOINING EQUIPMENT TO PREVENT IT FROM MOVING AS IT OPERATES AIR SUPPLY MAY COME FROM EITHER A SEPARATE SOURCE OR BY TAPPING OFF THE SUP...

Page 6: ... FLAP FOLDER PLATES THIS ADJUSTMENT REQUIRES MACHINE TO BE TURNED ON AFTER INITIAL SET UP THIS ADJUSTMENT IS REQUIRED ONLY WHEN THERE IS A LARGE DIFFERENCE IN BOX SIZE BOX WIDTH 1 1 ATTACH THE HAND CRANK SUPPLIED WITH THE MACHINE ON THE SQUARE SHAFT THAT EXTENDS FROM EITHER SIDE OF THE FRAME OPEN THE FRAME WIDER THAN THE BOX 2 TURN MACHINE ON THIS MOVES ROLLER PLATES AND ROLLERS OUT OF THE WAY SO ...

Page 7: ...OLD DOWN ROLLERS ARE LIGHTLY GRIPPING THE SIDES OF THE BOX IT SHOULD BE EASY TO INSERT THE BOX WITHOUT FORCE BOX LENGTH 2 1 REMOVE BOX LOOSEN THE CLAMP AT THE BASE OF THE FRONT MINOR FLAP FOLDING ASSEMBLY MINOR FLAP FOLDING ASSEMBLY MINOR FLAP FOLDER BOX HOLD DOWN ROLLER ...

Page 8: ...IDE OF THE MACHINE ONE SMALLER AND ONE LARGER THAT ARE ADJUSTED INDIVIDUALLY THE MAJOR FLAP FOLDING PLATES AND WHEELS MAY BE EXTENDED TO PROVIDE ADDITIONAL SUPPORT FOR WIDE HEAVY BOXES OR RETRACTED FOR NARROW BOXES CAUTION DO NOT SET MAJOR FLAP FOLDING PLATES IN THE EXTENDED POSITION WHILE RUNNING VERY NARROW BOXES THIS WILL CAUSE THE MAJOR FLAP FOLDING WHEELS TO CONTACT THE MINOR FLAP FOLDING ASS...

Page 9: ...AJOR FOLDER PLATE TO DESIRED POSITION AND RETIGHTEN THE SCREWS REPEAT PROCEDURE FOR THE REAR SMALLER FOLDER PLATE CAUTION FOR VERY WIDE BOXES THE SMALLER FOLDER PLATE WILL NOT BE ABLE TO BE EXTENDED AS FAR AS THE LARGER PLATE FRONT LARGER MAJOR FOLDER PLATE PLATE ADJUSTMENT SOC HEAD CAP SCREWS REAR SMALLER MAJOR FOLDER PLATE ...

Page 10: ...X 1 OPEN AND SQUARE OFF BOX 2 PLACE BOX BOTTOM OPEN INTO CF5 PUSH THE BOX DOWN UNTIL IT MAKES CONTACT WITH THE TWO BOTTOM PHOTO EYES 3 THE MACHINE WILL FOLD THE FRONT AND REAR MINOR FLAPS FIRST AND THEN THE TWO SIDE MAJOR FLAPS THE BOX IS HELD IN PLACE AND IS READY TO FILL IF DESIRED 4 WHEN THE BOX IS ERECTED AND FILLED PUSH IT OUT OF THE CF5 FOR THE NEXT OPERATION 5 AS THE TRAILING END OF THE BOX...

Page 11: ...OWN ACTUATED BY THE BOTTOM EDGES OF THE MAJOR FLAPS AND THE SIDE PHOTO EYE NOT SHOWN ACTUATED BY THE SIDE OF THE BOX PHOTO EYE PLACEMENT 2 THE TWO SMALL LEVERS OF THE MAJOR FLAP OPENERS TEMPORARILY OPEN THE MAJOR FLAPS AS THE MINOR FLAPS ARE FOLDED MAJOR FLAP OPENERS MAJOR FLAP OPENER FLIPS UP TO OPEN SIDE PHOTO EYE BOTTOM PHOTO EYES ...

Page 12: ... LOVESHAW 3 THE MINOR FLAP FOLDERS FOLD BOTH END FLAPS ON THE BOTTOM OF THE BOX AND THEN RETRACT REAR MINOR FLAP FOLDER FRONT MINOR FLAP FOLDER REAR MINOR FLAP FOLDER FRONT MINOR FLAP FOLDER ...

Page 13: ...STAY IN POSITION TO SUPPORT THE BOX FOR FILLING THE HOLD DOWN ROLLERS THEN EXTEND OUTWARD TO HOLD THE BOX IN POSITION MAJOR FLAP FOLDERS 5 AS THE OPERATOR PUSHES THE BOX OUT OF THE MACHINE THE WHEELED BODY SWITCH RESETS AND THE MACHINE IS READY FOR THE NEXT BOX MAJOR FLAP FOLDERS AND WHEELS ...

Page 14: ... LOVESHAW BOX LENGTH SCALE BOX WIDTH SCALE ...

Page 15: ...EVENTATIVE MAINTENANCE SCHEDULE EVERY SHIFT 1 WIPE ANY DUST OFF THE PHOTO EYES WITH A RAG DAILY 1 BLOW ANY DUST DIRT OR DEBRIS OFF THE MACHINE USING COMPRESSED AIR WEEKLY 1 CHECK AND CLEAN THE AIR FILTER ...

Page 16: ...N THE MAJOR FLAPS WIDER AND ALLOW THE MINOR FLAPS TO CLEAR THE INSIDE OF THE MAJOR FLAPS BEFORE RELEASING 2 CHECK THAT AIR PRESSURE IS ADEQUATE AND THAT AIR PRESSURE DOES NOT DROP DURING THE CYCLE C DURING MINOR FLAP FOLDING BACK 1 BE SURE THAT THE BOX WIDTH SETTING DOES OR FRONT OF BOX COLLAPSES INWARD NOT HOLD BOX TOO TIGHTLY 2 CHECK THE AIR PRESSURE SETTING 3 CHECK THAT THE SCORING ON THE BOX I...

Page 17: ...IR SUPPLY TO THE MACHINE BE SURE THAT THE MAIN ON OFF AT THE AIR CONNECTION IS SHUT OFF AND THAT THE RED EMERGENCY STOP BUTTON IS PUSHED DOWN FOLLOW OSHA LOCK OUT TAG OUT PROCEDURES BEFORE DOING ANY MAINTENANCE OR SERVICE BE SURE THAT THE MACHINE IS DISCONNECTED FROM THE AIR SOURCE AND ELECTRICAL POWER THIS WILL PREVENT ACCIDENTAL MACHINE MOVEMENTS THAT COULD RESULT IN PERSONAL INJURY NEVER LEAVE ...

Page 18: ...E THE GOODS WERE SHIPPED FROM LOVESHAW S PLANT ANY WARRANTY CLAIM NOT MADE IN WRITING TO LOVESHAW AT ITS HOME OFFICE WITHIN THE APPLICABLE WARRANTY PERIOD AND WITHIN 10 DAYS OF FAILURE WILL NOT BE VALID THIS IS THE SOLE AND EXCLUSIVE REMEDY AVAILABLE UNDER THIS WARRANTY UNDER NO CIRCUMSTANCES WILL LOVESHAW BE LIABLE FOR INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES IF REQUESTED BY LOVESHAW PURCHASER...

Page 19: ...F CONTENTS ILLUSTRATED REPLACEMENT PARTS FRAME ASSEMBLY FRONT MINOR FOLDER ASSEMBLY REAR MINOR FLAP FOLDER ASSEMBLY WIDTH ADJUSTMENT ASSEMBLY PRE FOLDER ASSEMBLY MAJOR FLAP FOLDER ASSEMBLY PNEUMATIC ASSEMBLY ELECTRICAL ...

Page 20: ...OP MOUNT PFF 0088 4EV 1 14 CAP TUBING PFF 0039 4EV 4 15 T SLOT EXTRUSION PFF 0057 4EV 1 16 SHLD BOLT M6 x 70mm LG SPH 1512 2 17 ROLLER RL 1000EV 6 18 FLAT WASHER M6 FFWMGP 18 19 BLOCK LEG ADJUSTER PFF 0105 3EV 4 20 BH M8x12 LG FBHMH012P10 4 21 LOCK WASHER M8 FLWMHP 6 22 BHCS M6 X 16 FBHMF016P10 8 23 LOCK WASHER M6 FLWMGP 14 24 FLAT WASHER M10 FFWMIP 8 25 LOCK WASHER M10 FLWMIP 12 26 HEX NUT M10 FH...

Page 21: ...NT OF LOVESHAW AND WILL BE RETURNED TO LOVESHAW UPON REQUEST BRYCEF 8 7 2013 1 2 1 8 7 2013 FMFACF5 EV FRONT MINOR FOLDER ASSEMBLY FMFACF5 EV idw Parts List DESCRIPTION PART NUMBER QTY ITEM CYLINDER 25mm X 60mm N401 217EV 1 1 CLEVIS M10 x 1 25 N559EV 1 2 HEX NUT M10 x 1 25 SPH 1510 1 3 REAR PVT N401 217EV CL 1 4 AIR FITTING 1 8 THRD x 6mm TUBE N400 25EV 2 5 CYLINDER MOUNT MINOR FRONT PFF 0017 4EV ...

Page 22: ...NOR FOLER ASSY Parts List DESCRIPTION PART NUMBER QTY ITEM CYLINDER MOUNT ADJ PFF 0005 6EV 1 1 BOX GUIDE ROD PFF 0064 4 2 2 INDICATOR RMF PFF 0074 3EV 1 3 MINOR FLAP FOLDER REAR PFF 0006 4EV 1 4 BUSHING BSG 1064 2 5 PIVOT SHAFT PFF 0036 3 1 6 CYLINDER 25mm X 60mm N401 217EV 1 7 CLEVIS M10 x 1 25 N559EV 1 8 HEX NUT M10 x 1 25 SPH 1510 1 9 REAR PVT N401 217EV CL 1 10 SHAFT REAR PIVOT PFF 0085 3EV 1 ...

Page 23: ...ITEM LEAD SCREW HANDLE PFF 0034 6 1 1 LEAD SCREW IDLER PFF 0056 6 1 2 SPROCKET SPK 0092 2 3 KEY 1 4 x 1 LG KSC01 00 1 4 MOUNTED BEARING BRG 1024 4 5 CRANK HANDLE HC 1023 1 6 SPROCKET MNT PLATE RIGHT PFF 0059R 4 2 7 SPROCKET MNT PLATE LEFT PFF 0059L 4 2 8 SPROCKET ADJ PLATE LEFT PFF 0061L 4 2 9 SPROCKET ADJ PLATE RIGHT PFF 0066R 4 2 10 SPROCKET SHAFT PFF 0060 3EV 4 11 SHAFT COLLAR 12mm SC12M 8 12 S...

Page 24: ... RIGHT PFF 0026RA 5EV 1 13 CYLINDER MOUNT LEFT PFF 0026LA 5EV 1 14 HHCS M6 X 25 FHHMG025P10 4 15 LOCK WASHER M6 FLWMGP 4 16 FLAT WASHER M6 FFWMGP 4 17 PREFOLDER ARM RIGHT PFF 0091R 6SS 1 18 FHCS M6 X 1 0 X 16 LG FFHMG016P10 4 20 THOMPSON BLOCK RIGHT PFF 0072R 5EV 1 21 HHCS M8 X 16 FHHMH016P10 4 23 FLAT WASHER M8 FFWMHP 12 24 LOCK WASHER M8 FLWMHP 12 25 16mm LINEAR BEARING BRG 1074EV 4 26 28mm SNAP...

Page 25: ...5 X 12 FHHMF012P10 4 16 LOCK WASHER M5 FLWMFP 4 17 SPRING X111 PSEV 2 18 HEX NUT 5 16 18 FHFNSHP 2 19 RUBBER BUMPER F3MB 2 20 SHCS M6x16 LG FSHMG016P10 2 21 ROLLER PFF 0044 3 2 22 SB 3 8 x 5 8 5 16 18 x 1 2 FSBSH063B08 2 23 FLAT WASHER 3 8 FFWSFP 2 24 M6 FENDER WASHER FFNMGP 2 25 M6 NYLOCK NUT FNLNMGP 2 26 PIVOT ARM MFF LEFT PFF 0010L 6EV 1 27 PIVOT ARM MFF RIGHT PFF 0010R 6 1 28 PHOTO EYE MOUNT P...

Page 26: ...11 N A PNEUCF5 Parts List ITEM QTY PART NUMBER DESCRIPTION 1 1 N402 88EV M PNEUMATIC VAVLE MANIFOLD 3 STATION 2 1 N561EV LOCK OUT VALVE 1 4 NPT 3 1 N562EV FILTER REGULATOR 4 1 N562EV GAUGE 5 2 N562EV MB 6 1 PF 38 REDUCER 3 8 X 1 4 NPT BRASS 7 1 PF 22 QUICK DISCONNECT PLUG 1 4 NPT 8 1 PF 34 STEET ELBOW 3 8 NPT 9 4 N400 64EV 90 ELBOW SWIVEL FITTING 1 4 BSPT X 10mm OD 10 2 H109AEV PLUG FITTING INTERN...

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Page 33: ... LADDER LOGIC FILENAME CF5 ...

Page 34: ...8 7 2017 Page 1 Controller Micro830 Micro830 START ...

Page 35: ...8 7 2017 Page 2 Controller Micro830 Micro830 SEQUENCER ...

Page 36: ...8 7 2017 Page 3 ...

Page 37: ...8 7 2017 Page 4 Controller Micro830 Micro830 OUTPUTS ...

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