Loveshaw LD16AP Owner'S Manual Download Page 39 | Manualshive

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Summary of Contents for LD16AP

Page 1: ...D16AP THE LOVESHAW CORPORATION LOVESHAW EUROPE 2206 EASTON TURNPIKE UNIT 9 BRUNEL GATE SOUTH CANAAN PA 18459 W PORTWAY INDUSTRIAL ESTATE ANDOVER HAMPSHIRE SP103SL TEL 570 937 4921 ENGLAND FAX 570 937 4370 44 264 3575 11 P N PM16AP ...

Page 2: ...XISTS IF POWER IS NOT DISCONNECTED DO NOT BY PASS ANY DESIGNED IN SAFETY FEATURES SUCH AS INTERLOCKS GUARDS OR SHIELDS FULLY AUTOMATIC MACHINES ARE EQUIPPED WITH A REAR FLAP KICKER DO NOT PLACE ANY PART OF THE BODY NEAR THIS AREA WITHOUT FIRST DISCONNECTING POWER AND AIR SUPPLY DO NOT PLACE HANDS OR BODY INSIDE CONFINES OF RANDOM TYPE MACHINES THE SIDE RAILS AND HEAD OPERATE AUTOMATICALLY DO NOT P...

Page 3: ...LOVESHAW an ITW COMPANY 2 ARRIVAL INSPECTION N O T E WHEN UNCRATING MACHINE CHECK FOR ANY PHYSICAL DAMAGE IF ANY DAMAGE HAS OCCURRED NOTIFY SHIPPING COMPANY IMMEDIATELY ...

Page 4: ...MENT BOX PREPARATION START UP 9 SEQUENCE OF OPERATION 9 INFEED GATE 10 SIDE RAILS 10 BELT DRIVE STANDARD 10 BELT DRIVE HEAVY DUTY 11 PNEUMATIC SYSTEM 12 LOCATION OF LIMIT SWITCHES AND SOLENOID VALVES 13 KICKER 14 FRONT SUPPRESSER 15 SQUEEZERS 15 TAPE CARTRIDGE 15 LUBRICATION 18 TROUBLE SHOOTING 18 WARRANTY 23 ILLUSTRATED MACHINE ASSEMBLIES 24 TABLE OF CONTENTS ASSEMBLY DRAWINGS 25 ...

Page 5: ...E INSTRUCTIONS OUTLINED IN THIS MANUAL IF YOU ARE IN DOUBT ABOUT ANY ADJUSTMENT OR IF A PROBLEM OCCURS WHICH IS NOT COVERED IN THIS MANUAL PLEASE TELEPHONE OUR SERVICE DEPARTMENT IT IS IMPORTANT TO BE ABLE TO DESCRIBE THE PROBLEM IN FULL DETAIL MOST PROBLEMS CAN BE CORRECTED THROUGH A TELEPHONE CONVERSATION SHOULD IT BE A MORE SERIOUS PROBLEM WE MAY BE ABLE TO OFFER A TEMPORARY SOLUTION UNTIL OUR ...

Page 6: ...m WIDTH 4 min to 20 max 114 mm to 508 mm HEIGHT 4 min to 20 max 114 mm to 508 mm OPERATING SPEED BELT SPEED 80 ft min 24 4 m min NUMBER OF BOXES PER MIN up to 14 depending on box dimension CLOSURE MATERIAL PRESSURE SENSITIVE TAPE WIDTH 1 to 2 38 mm to 50 mm MAX ROLL DIAMETER 15 380 mm WEIGHT UNCRATED 650 lbs 302 kg AIR REQUIREMENTS 0 15 cf free air per cycle at 75 psi 4 2 liter free air at 5 3 kg ...

Page 7: ...20 IN 18 IN 16 IN 14 IN 12 IN 10 IN 8 IN 6 IN 0 508 MM 457 MM 406 MM 356 MM 305 MM 254MM 203 MM 152 MM 34 IN 864 MM 33 IN 838 MM 32 IN 813 MM 31 IN 787 MM 30 IN 762 MM 29 IN 738 MM 28 IN 711 MM 27 IN 686 MM 26 IN 660 MM 25 IN 635 MM 24 IN 610 MM 0 WIDTH LENGTH ...

Page 8: ...CHINE SHOULD THEN BE LEVELED THE STRIPPER PLATE SHOULD BE USED TO ADJUST ANY MINOR HEIGHT DIFFERENCES AFTER THE MACHINE IS IN PLACE AND LEVEL CONNECT THE MACHINE TO AN APPROPRIATE GROUNDED ELECTRICAL CONNECTION SEE MACHINE SPECIFICATION LABEL FOR VOLTAGE CONNECT THE AIR SUPPLY TO AN AIR SOURCE MINIMUM LINE PRESSURE 70 LBS 5 kg cm TO START MACHINE LOAD THE TAPE CARTRIDGES WITH TAPE AND THREAD THE T...

Page 9: ...GATE ROLLER IN DOWN POSITION BELT SHOULD PROVIDE A SMOOTH BOX FLOW INTO THE MACHINE BOX PREPARATION NOTE MAJOR FLAPS SHOULD NOT BE INSIDE MINOR FLAPS OR BENT OUTWARD FAR ENOUGH TO MISS THE FLAP FOLDERS MINOR FLAPS SHOULD BE VERTICAL OR SLIGHTLY INWARDS IN THE CASE OF DOUBLE WALL BOXES MINOR FLAP SCORE LINES MUST BE BROKEN ...

Page 10: ... REVERSED STOP MACHINE HAVE A LICENSED ELECTRICIAN REVERSE TWO WIRES ON THE MAIN CIRCUIT BREAKER SEQUENCE OF OPERATION WHEN A BOX ENTERS THE LD16A A SEQUENCE OF OPERATIONS IS INITIATED THIS SEQUENCE TAKES THE FORM OF DISCRETE STEPS EACH MUST BE SENSED AND COMPLETED BEFORE THE NEXT STEP CAN PROCEED BELOW EACH STEP IS DESCRIBED IN TWO WAYS PARAGRAPH A DESCRIBES THE ACTION OF THE OPERATING PARTS AND ...

Page 11: ...EED GATE DROPS DOWN WHEN THE BOX RELEASES LS 2 SIDE RAILS THE SIDE RAILS KEEP A BOX CENTERED IN THE MACHINE AS IT IS BEING PROCESSED THE SIDE RAIL SYSTEM CONSISTS OF TWO STAINLESS STEEL TUBES MOUNTED TO A SET OF PIVOTING ARMS WHICH ARE INTERCONNECTED AND MANUALLY ADJUSTED TO ADJUST THE SIDE RAILS TURN THE HAND KNOB COUNTERCLOCKWISE AND PLACE A SAMPLE SIZE BOX TO BE SEALED ON THE BED OF THE MACHINE...

Page 12: ...INE ON AND OFF WHILE PULLING THE CUT STRIP OF LAGGING ATTACH NEW BELT LAGGING REPLACE THE BELT AND CHECK ALIGNMENT THE BELT WILL HAVE MOVED TO THE OPPOSITE SIDE THAT WAS CUT THIS PROCEDURE MAY HAVE TO BE REPEATED UNTIL THE BELTS ARE CENTERED BELT DRIVE SYSTEM HEAVY DUTY THE TWO BELTS ARE DRIVEN BY A BELT PULLEY SYSTEM CONNECTED TO THE GEAR REDUCER THROUGH A CHAIN DRIVE SYSTEM IF THE CHAIN BECOMES ...

Page 13: ...LT LAGGING REPLACE THE BELT AND CHECK ALIGNMENT THE BELT WILL HAVE MOVED TO THE OPPOSITE SIDE THAT WAS CUT THIS PROCEDURE MAY HAVE TO BE REPEATED UNTIL THE BELTS ARE CENTERED PNEUMATIC SYSTEM THE PNEUMATIC SYSTEM CONSISTS OF THE FILTER REGULATOR TWO SOLENOID VALVES ONE KICKER VALVE THE GATE CYLINDER AND THE KICKER CYLINDER THE SPEED CONTROLS FOR THE KICKER ARE LOCATED ON THE KICKER VALVE MANIFOLD ...

Page 14: ...LOVESHAW an ITW COMPANY 13 LOCATION OF LIMIT SWITCHES AND SOLENOID VALVES ...

Page 15: ...D COME DOWN VERY QUICKLY WITHOUT CAUSING EXCESS JARRING TO THE MACHINE IF NEEDED CONTROL B SHOULD BE TURNED COUNTERCLOCKWISE AS FAR AS PRACTICAL THEN THE LOCK NUT SHOULD BE TIGHTENED SINCE THE UPWARD STROKE OF THE KICKER SHOULD BE AS SLOW AS PRACTICAL CONTROL A SHOULD BE TURNED CLOCKWISE IF NEEDED AND THEN THE LOCK NUT SHOULD BE TIGHTENED IF KICKER HITS SOLIDLY OR BOUNCES AT EITHER END OF THE STRO...

Page 16: ...LDING SHAFT SQUEEZERS THE SQUEEZERS ARE USED TO SQUARE UP THE TOP OF THE BOX AND TO INSURE THE PROPER BUTTING OF THE FLAPS IN PREPARATION OF THE TAPE TO ADJUST THE SQUEEZERS START A SEALED BOX THROUGH THE MACHINE AND PRESS THE STOP BUTTON WHEN THE BOX IS BETWEEN THE TWO SQUEEZER WHEELS THEN PUSH EACH SQUEEZER WHEEL SNUG AGAINST THE BOX TIGHTEN THE M8 T NUTS THE MACHINE IS NOW READY TO PROCESS THIS...

Page 17: ...FOR PROPER OPERATION TO MAKE ADJUSTMENTS ROTATE THE ECCENTRIC STOP THAT IT BEARS AGAINST FINGER PLATE THE FINGERS OF THE FINGER PLATE FORCE THE TAPE TO TAKE THE SHAPE OF THE TAPE GUIDE PLATE THE FINGERS SHOULD JUST MAKE CONTACT WITH THE GUIDE PLATE TEST THIS BY MOVING THE TAPE GUIDE PLATE THE FINGERS SHOULD NOT MOVE WITH IT THE FINGERS SHOULD BE AWAY FROM THE TAPE GUIDE PLATE APPROXIMATELY 1 8 KNI...

Page 18: ...LLERS 2 GRAB FRONT SHAFT OF CARTRIDGE 3 RAISE REAR OF CARTRIDGE AND MOVE CARTRIDGE UP AND OUT OF MACHINE 4 THREADING IS SAME AS TOP CARTRIDGE 5 GRAB THE CARTRIDGE BY REAR ROLLER AND FRONT SHAFT ANGLE FRONT OF CARTRIDGE ONTO MOUNTING BOLTS AND THEN LOWER REAR OF CARTRIDGE BEFORE DOING ANY OF THE FOLLOWING TURN POWER OFF TO THE MACHINE SAFETY GATES MUST BE OPEN IMMEDIATELY BEFORE A ROLL OF TAPE HAS ...

Page 19: ...OUNT REQUIRED THE KNURLED NUT SHOULD JUST TOUCH THE COMPRESSION SPRING 3 ADJUST TENSION ON ONE WAY CLUTCH ROLLER UNTIL OPTIMUM TAPING IS ACHIEVED USE NYLOK NUT TO ADJUST TENSION 4 THE CARTRIDGE IS SET TO USE A 15 DIAMETER TAPE ROLL MAXIMUM WHEN USING A LARGER ROLL IT MAY BE NECESSARY TO SLIGHTLY INCREASE TAPE CORE TENSION TO ELIMINATE TAPE OVER RUN LUBRICATION BEARINGS USED IN THE IDLER ROLLERS AR...

Page 20: ...LLY THE PULL SHOULD BE EVEN AND SHOULD NOT VARY SUDDENLY D CHECK TAPE GUIDE PLATE SETTING AND FREEDOM OF MOVEMENT E CHECK ROLLERS FOR BINDING 3 TAPE BREAKS OR JAMS A CHECK THE TAPE ROLL BY PULLING TAPE OFF MANUALLY THE PULL SHOULD BE EVEN AND SHOULD NOT VARY SUDDENLY B CHECK THE TAPE CORE DRAG SETTING C CHECK THE TAPE THREADING PATH SEE TAPE THREADING DIAGRAM D CHECK FOR NICKS IN EDGE OF TAPE ROLL...

Page 21: ...OF BOX A THERE ARE LARGE ECCENTRIC STOPS THAT ARE FACTORY SET TO INSURE FRONT ROLLER ARM CANNOT BE DEPRESSED BELOW BOX HEIGHT THEY ARE LOCATED INSIDE CARTRIDGE ON BOTH SIDES WHEN FULLY DEPRESSED THE FRONT WIPE ROLLER SHOULD PROTRUDE 3 32 ABOVE CARTRIDGE FRAME IF THIS NEEDS ADJUSTING ROTATE ECCENTRIC STOPS USE BOTH STOPS AND MAKE SURE ROLLER ARM CONTACTS FLAT SURFACES WHEN PROCESSING BOXES LESS THA...

Page 22: ...OSE SAFETY GATES E PRESS START BUTTON 2 INCORRECT BOX SIZE OR SHAPE A CHECK BOXES TO MAKE SURE THE SIZE FALLS WITHIN THE MINIMUM MAXIMUM LIMITS OF THE MACHINE B MACHINE WILL NOT PROCESS UNSTABLE BOXES 3 CONTENTS BULGING THROUGH TOP OF BOX A CHECK TO BE SURE THAT THE BOX IS NOT OVERFILLED WITH CONTENTS 4 BOX SLIPPING AGAINST BELTS A INCREASE THE DOWN PRESSURE BY ADJUSTING THE FRONT SUPPRESSOR 5 HEA...

Page 23: ... MUST BE IN LINE WITH INFEED GATE ROLLER WHEN GATE IS DOWN B CHECK THAT GATE IS DOWN IF NECESSARY CHECK PNEUMATIC CIRCUIT E FRONT SUPPRESSOR DOES NOT COMPRESS PROPERLY A CHECK SENSING HEIGHT B ADJUST HEAD HEIGHT PROPERLY F TAPING HEAD ADJUSTMENT MALFUNCTION A CHECK THE CHAINS ON BOTH IDLER SPROCKETS ON BOTH SIDES OF MACHINE B CHECK THAT DRIVE WHEEL IS TIGHT ON SHAFT G TAPING HEAD CRUSHES BOX A CHE...

Page 24: ...SHAW S JUDGMENT TO HAVE BEEN DEFECTIVE IN MATERIAL OR WORKMANSHIP AT THE TIME THE GOODS WERE SHIPPED FROM LOVESHAW S PLANT ANY WARRANTY CLAIM NOT MADE IN WRITING TO LOVESHAW AT ITS HOME OFFICE WITHIN THE APPLICABLE WARRANTY PERIOD AND WITHIN 10 DAYS OF FAILURE WILL NOT BE VALID THIS IS THE SOLE AND EXCLUSIVE REMEDY AVAILABLE UNDER THIS WARRANTY UNDER NO CIRCUMSTANCES WILL LOVESHAW BE LIABLE FOR IN...

Page 25: ...NTENTS FRAME ASSEMBLY HEAD ASSEMBLY SQUEEZER ASSEMBLY KICKER VALVE ASSEMBLY HEAD LIFTING ASSEMBLY INFEED GATE ASSEMBLY SAFETY GATE ASSEMBLY SIDE RAIL ASSEMBLY SWITCH SLIDE ASSEMBLY MOTOR ASSEMBLY BOTTOM BELT ASSEMBLY TAPE CARTRIDGE PNEUMATIC SCHEMATIC ELECTRICAL DRAWINGS ...

Page 26: ...N FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST FRAME ASSEMBLY LD16A FRA16A AMYR 11 25 2008 11 25 2008 FRA16A Parts List DESCRIPTION PART NUMBER QTY ITEM CARTRIDGE SUPPORT LP09 047 3 2 1 LEG LD16P 0004 6 4 2 FRAME CHANNEL RIGHT LD16P 0003 6 1 3 FRAME CHANNEL LEFT LD16P 0007 6 1 4 FRONT FRAME LD16...

Page 27: ... BUSHING JG1010 2 4 CLEVIS KICKER CYLINDER K255 1 5 JAM NUT KICKER CYLINDER K255A 1 6 SUPPRESSOR BAR LD12B 1018 4 1 7 HOLD DOWN RAIL HEAD LD16P 0057 5 2 8 SPACER KICKER CYLINDER LD16B 1013 3 4 9 KICKER CYLINDER N211A NOR 1 10 CLEVIS PIN N229 1 11 COLLAR SC50 4 12 SET COLLAR SC62 4 13 SUPPRESSOR SPRING UG58 10 1 14 SUPPRESSOR LD12B 1012 6 1 15 TOP LOAD BRACKET LD12B 3938 4 1 16 COTTER PIN HP105 3 1...

Page 28: ...NTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST TOP SQUEEZER ASSEMBLY TSA16A AMYR 10 22 2003 N A N A 8 9 2004 N A TSA16A Parts List DESCRIPTION PART NUMBER QTY ITEM SQUEEZER FRAME LEFT LD12B 1023 6...

Page 29: ...EON IS THE EXCLUSIVE PROPERTY OF LOVESHAW ITW AND IS TO BE TREATED BY YOU AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST KICKER VALVE ASSEMBLY SV 1 16A AMYR 8 6 2004 N A N A 8 6 2004 N A...

Page 30: ...IPTION PART NUMBER QTY ITEM HEAD SHAFT LD16P 0024 4 1 1 THREADED ROD SHAFT LD12B 1009 3 2 2 SLIDE PLATE LD12B 3885 5 2 3 IDLER SUPPORT LD12B 2009 3 2 4 CLAMP BLOCK COVER LD16P 0053 6 1 5 CLAMP BLOCK LD12B 2011 4 1 6 LOCKING SCREW WELDMENT LD12B 2012 4 1 7 SIDE RAIL HAND KNOB PSU166 4 1 8 HAND WHEEL PSU72A 4 1 9 BEARING BLOCK UG50 3 2 10 HEAD LIFTING SHAFT LD16P 0025 4 1 11 COLLAR FG1120 4 12 HEAD ...

Page 31: ... AS CONFIDENTIAL PRPRIETARY INFORMATION THIS DRAWING OR SUBJECT MATTER THEROF SHALL NOT BE REPRODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST INFEED GATE ASSEMBLY IGA16_PT_3_PLS AMYR 12 3 2008 12 3 2008 IGA16 PT 3 PLS Parts List DESCRIPTION PART NUMBER QTY ITEM SHAFT GATE LD12B 2...

Page 32: ...OVESHAW ITW UPON REQUEST SAFETY GATE ASSEMBLY SGA16A PLS AMYR 12 2 2008 12 3 2008 SGA16 PLS Parts List DESCRIPTION PART NUMBER QTY ITEM SAFETY SWITCH SPACER LD12B 2510B 3 4 1 RUBBER BUMPER F3MB 4 2 PANEL PLEXIGLASS LD12B 2036 4 4 3 BRACKET LD12B 2039 3 4 4 SAFETY GATE CHANNEL LD12B 2065 4 8 5 SAFETY GATE SLIDE LD12B 2096 4 8 6 SWITCH SPACER CF20 0124 3 2 7 SAFETY GATE SWITCH A195SG TM1 4 8 CONNECT...

Page 33: ... RAIL WELDMENT RIGHT LD12B 2031 6 1 1 SIDE RAIL RIGHT LD12B 2033 6 1 2 SIDE RAIL LEFT LD12B 2034 4 1 3 SIDE RAIL CAP PSC511A 4 4 CONNECTING ARM LD12B 2049 4 1 5 SIDE RAIL SPACER PSC212 3 4 6 SIDE RAIL PIVOT TUBE INSERT PSC38 3 4 7 SPACER BEARING PSC40A 3 8 8 BALL BEARING PSC613 6 9 RETAINING RING PSC566 1 10 SPHERICAL ALIGN BEARING PSC552 1 11 SIDE RAIL WELDMENT LEFT PSX8784 4 1 12 CLAMP BLOCK PSC...

Page 34: ...PLS Parts List DESCRIPTION PART NUMBER QTY ITEM LEVER ARM F 1 LDF118 4 2 1 PULLEY BRACKET WELDMENT LD12B 2038 4 2 2 SHAFT SWITCH SLIDE LD12B 2046 3 2 3 SWITCH BRACKET LD12B 2064 4 1 4 SWITCH BLOCK SLIDING LD12B 2069 4 1 5 PULLEY LD12B 2070 3 6 6 BUSHING PSC21 4 3 7 SLEEVE PULLEY LD12B 2071 3 6 8 LIMIT SWITCH LDF507 2 9 HEX SCREW LDF113 3 1 10 SPRING LDF505 1 11 LEVER LDF521 2 12 SOC HD CAP SCREW M...

Page 35: ... OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST MOTOR ASSEMBLY EMA16A1 115V A PLS MACHINE AMYR 12 5 2008 12 5 2008 EMA16A1 115160 Parts List DESCRIPTION PART NUMBER QTY ITEM REDUCER PSC301238S 1 1 SPACER REDUCER PSC301233 4 2 2 RUBBER PAD REDUCER SPACER PSC301265 3 4 3 DRIVE ROLLER LD12...

Page 36: ...ODUCED OTHER THAN FOR YOUR OWN USE OR TO BE DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHAW ITW AND WILL BE RETURNED TO LOVESHAW ITW UPON REQUEST BOTTOM BELT ASSEMBLY BBA16A AMYR 11 25 2008 11 25 2008 BBA16A Parts List DESCRIPTION PART NUMBER QTY ITEM ROLLER SHAFT INFEED LDF149 3 2 1 PIVOT ROLLER ARM LDF64A 3 2 2 BELT RUBBING STRIP LD12B 2044 4 2 3 BELT LACED BLACK LD12B 2050 ...

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