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BEFORE CHECKING   

WARNING 

Blind experiment and careless repair may lead to more problem of the machine that will make formal check and 

repair  more  difficult.  When  the  machine  is  electrified,  the  naked  parts  contain  life-threatening  voltage.  Any  direct  and 

indirect touch will cause electric shock, and severe electric shock will lead to death.     

TIG 200D CHECK FAULT 

 

Faults

 

Resolvable Methods

 

Power  indicator  is  not 

lit  ,fan  does  not  work 

and no welding output

 

1. Power switch is out of work . 

2. Check if electrify wire net (which is connected to input cable )is in work. . 

3. Check if input cable is out of circuit .

 

.Power indicator is lit ,fan 

  does not work or revolve   

several circles ,no welding   

output

 

1.

 

Maybe  connect  wrong  to  380V  power  cause  machine  is  in  protection 

circuit ,connect to 240V power and operate machine again . 

2.

 

240v  power  is  not  stable,(input  cable  is  too  slender)or  input  cable  is 

connected  to  electrify  wire  net  cause  machine  is  in  protection 

circuit  .Add  the  section  of  cable  and  tighten  input  connector 

firmly .Close machine 2-3 minutes then open it again. 

3.

 

Cable is loosed from switch to power panel ,tighten them again . 

4.

 

Open and close power switch constantly in short time cause machine is 

in protection circuit Close machine 2-3 minutes then open it again . 

5.    Main  circuit  24V  relay  of  power  panel  is  not  close  or  has 

damaged  .Check  24V  power  source  and  relay  .If  relay  has  damaged 

replace it with same model.

 

Fan is working , 

Indicator  is  not  lit  and 

sound  of  HF  arc-striking 

can  not  be  heard  ,wiping 

welding can not strike arc.

 

1.    Positive and negative electrodes of VH-07 insert component voltage   

        should be about DC308v from power panel to MOS board . 

2.    There is a green indicator in auxiliary power of MOS board ,if it is not     

on ,auxiliary power is out of work .Check fault spot and connect with   

seller . 

3.    Check if connectors is poor contact . 

4.    Check control circuit and find out reasons or connect with seller. 

5.    Check if control cable of torch is broken.

 

Abnormal  indicator  is  not 

on,sound

 

of

 

HF  arc-striking 

can  be  heard  ,but  there  is 

no welding output .

 

1.

 

Check if torch cable is broken . 

2.

 

Check if grounding cable is broken or not connected to welding piece . 

3.    Output  terminal  of  positive  electrode  or  torch  electrify  is  loosed  from 

inter-machine .

 

Abnormal  indicator  is  not 

lit,sound of HF arc-striking 

can  not  be  heard  ,wiping 

welding can strike arc .

 

1.

 

Primary  cable  of  arc-striking  transformer  is  not  connected  to  power 

panel firmly ,tighten it again. 

2.

 

Arc-striking tip is oxidized or too far ,give a good polish to it or change 

it is about 1 mm between arc-striking tip . 

Summary of Contents for TIG200D

Page 1: ...LOTOS TIG200D TIG Stick Welder ...

Page 2: ...ine description 3 4 Technical parameters table 4 5 Installation instruction 5 6 Panel function instruction 7 7 Operation instruction 8 8 Notes or preventive measures 9 9 Questions to be run into during welding 10 10 Maintenance 11 11 Before checking 12 ...

Page 3: ...air extractor should be used to prevent from breathing gas Arc radiation Harmful to your eye and burn your skin Use suitable helmet and light filter wear protective garment to protect eye and body Use suitable helmet or curtain to protect looker on Fire Welding spark may cause fire make sure the welding area no tinder around Noise extreme noise harmful to ear Use ear protector or others means to p...

Page 4: ...an be adjusted for specialty to make arc softer or harder TIIG welding machine is easy for arc initiation and has the functions of arc initiation current arc stop current welding current basic value current current ascending time current descending time gas delay time continuous adjustment What s more pulse frequency and pulse duty can also be adjusted independently It has the characteristics of a...

Page 5: ... TIG 27 MMA 42 8 Rated output voltage V TIG 14 8 MMA 24 8 Rated output current A TIG 10 120 MMA 30 120 No load voltage V 50 80 Arcing way HF Duty cycle 60 Post gas time S After descending 2 5S No load loss W 40 Efficiency 80 Power factor 0 73 Insulation grade F Housing protection grade IP21 weight kg 17 Dimensions mm 485 395 360 ...

Page 6: ...e polarity and fasten it clockwise When use pulse arc welding Put the gas electricity plug of the welding gun to the joint at the front panel and fasten clockwise Put the air switch on the gun to the relevant joint at the front panel and fasten the screw 5 Put the fastening plug of the cable to fastening socket of polarity at the front panel fasten it clockwise and the earth clamp at the other ter...

Page 7: ...g cable and ground cable to the machine first and make sure they are firmly connected and then put the power plug to the power source TIG 200D manual welding workpiece ground clamp Power supply 1phase 110 220V Connected to the ground OVERHEAT POWER TIG 200D Power supply 1phase 110 220V Connected to the ground Ar POWER OVERHEAT ground clamp workpiece TIG welding torch ...

Page 8: ...5S switch 9 TIG welding torch interface 5 Pulse frequency change over switch 10 Ground clamp interface The panel picture above is for reference only If any difference with the real machine please follow with the real machine OFF TIG 200D Pedal Panel Control 5S TIG MMA 2S Foot Pedal ON Panel 200 10 220V 110V 10 120 70 40 25 100 45 65 160 130 85 105 OVERHEAT POWER 2 3 1 7 6 5 4 10 9 8 ...

Page 9: ... down So torch must be kept welding place some time before arc has been extinguished 4 Set suitable welding current and make sure welding current is adequate to thickness of workpiece and process demand 5 It is 2 4 mm from welding tungsten electrode to workpiece press control knob of torch burn and strike arc sound of HF arc striking will be diminished The welding machine can be operated now STICK...

Page 10: ...ser should make sure the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the selected duty cycle Keep welding current do not exceed max duty cycle current Over load current will damage and burn up machine 3 No over voltage Power voltage can be found i...

Page 11: ...nment that can lower welding quality B Arc striking is difficult and easy to pause 1 Make sure quality of tungsten electrode is high 2 Grind end of the tungsten electrode to taper If tungsten electrode is not grinded that will be difficult to strike arc and cause unstable arc C Output current not to rated value When power voltage departs from the rated value it will make the output current not mat...

Page 12: ...rangement in order to prevent damaging to small components of inter machine 3 Check inter circuit of welding machine regularly and make sure the cable Circuit is connected correctly and connectors are connected tightly especially insert connector and components If scale and loose are found please give a good polish to them then connect them again tightly 4 Avoid water and steam enter into inter ma...

Page 13: ...cause machine is in protection circuit Close machine 2 3 minutes then open it again 5 Main circuit 24V relay of power panel is not close or has damaged Check 24V power source and relay If relay has damaged replace it with same model Fan is working Indicator is not lit and sound of HF arc striking can not be heard wiping welding can not strike arc 1 Positive and negative electrodes of VH 07 insert ...

Page 14: ... then open machine a If abnormal indicator is still lit some of fieldistor of MOS board is damaged find out and replace it with same model b If abnormal indicator is not lit rise transformer of HF arc striking circuit is damaged replace it 2 If abnormal indicator is not lit a Maybe transformer of middle board is damage measure inductance volume and Q volume of main transformer by inductance bridge...

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