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INSTALLATION INSTRUCTION

 

The  machine  is  equipped  with  power  voltage  compensation  equipment.  When  power  voltage  moves 

between

±

15% of rated voltage, it still can work normally.   

When use long cable, in order to prevent voltage from going down, bigger section cable is suggested. If 

cable is too long, it may affect the performance of the power system. So we suggest  you to use configured 

length. 

1.

 

Make sure intake of the machine not blocked or covered, lest cooling system could not work. 

2.

 

Make  good  connection  of  shielded  gas  source.  Gas  supply  passage  includes  cylinder,  argon   

decompress flow meter and pipe. Connecting part of pipe should used hoop or other things to fasten, 

lest argon leaks out and air gets in. 

3.

 

Use inducting cable whose section is not less than 6 mm

²

  to connect the housing to the ground. The 

way is from the ground-connecting screw at the back to the earth device. 

4.

 

Correctly connect the arc torch or holder according to the sketch. When use MMA welding: Make sure the 

cable,  holder  and  fastening  plug  have  been  connected  with  the  ground.  Put  the  fastening  plug  into  the 

fastening socket at the “-”polarity and fasten it clockwise. When use pulse arc welding: Put the gas-electricity 

plug of the welding gun to the joint at the front panel, and fasten clockwise. Put the air switch on the gun to 

the relevant joint at the front panel, and fasten the screw. 

5.

 

Put the fastening plug of the cable to fastening socket of “+” polarity at the front panel, fasten it clockwise, 

and the earth clamp at the other terminal clamps the work piece. 

6.

 

According to input voltage  grade,  connect power cable with  power supply  box of  relevant  voltage 

grade.  Make  sure  so  mistake  and  make  sure  the  voltage  difference  among  permission  range.  After 

the above job, installment is finished and welding is available.

 

7.

 

VRD Function: Protection against electric shock

 

When the welder is at MMA state, the output voltage is in 24 safety voltage. When it is in the short 

circuit, the welder can be tested by itself automatically. It can make the voltage up to 60V in order to 

start  the  arc  and  make  the  welder  to  work  normally.  When  stopping  welding,  please  post  3s-5s  to 

keep  the  output  voltage  in  60V  facilitate  welding  again  to  start  the  arc.  When  the  welder  doesn’t 

work  more  than  5s,  the  output  voltage  will  be  descended  to  24V  to  avoid  that  the  operator  is 

uncareful to get an electric shock when using the welder or change the electric stick.     

 

 

 

 

 

 

 

Summary of Contents for TIG200D

Page 1: ...LOTOS TIG200D TIG Stick Welder ...

Page 2: ...ine description 3 4 Technical parameters table 4 5 Installation instruction 5 6 Panel function instruction 7 7 Operation instruction 8 8 Notes or preventive measures 9 9 Questions to be run into during welding 10 10 Maintenance 11 11 Before checking 12 ...

Page 3: ...air extractor should be used to prevent from breathing gas Arc radiation Harmful to your eye and burn your skin Use suitable helmet and light filter wear protective garment to protect eye and body Use suitable helmet or curtain to protect looker on Fire Welding spark may cause fire make sure the welding area no tinder around Noise extreme noise harmful to ear Use ear protector or others means to p...

Page 4: ...an be adjusted for specialty to make arc softer or harder TIIG welding machine is easy for arc initiation and has the functions of arc initiation current arc stop current welding current basic value current current ascending time current descending time gas delay time continuous adjustment What s more pulse frequency and pulse duty can also be adjusted independently It has the characteristics of a...

Page 5: ... TIG 27 MMA 42 8 Rated output voltage V TIG 14 8 MMA 24 8 Rated output current A TIG 10 120 MMA 30 120 No load voltage V 50 80 Arcing way HF Duty cycle 60 Post gas time S After descending 2 5S No load loss W 40 Efficiency 80 Power factor 0 73 Insulation grade F Housing protection grade IP21 weight kg 17 Dimensions mm 485 395 360 ...

Page 6: ...e polarity and fasten it clockwise When use pulse arc welding Put the gas electricity plug of the welding gun to the joint at the front panel and fasten clockwise Put the air switch on the gun to the relevant joint at the front panel and fasten the screw 5 Put the fastening plug of the cable to fastening socket of polarity at the front panel fasten it clockwise and the earth clamp at the other ter...

Page 7: ...g cable and ground cable to the machine first and make sure they are firmly connected and then put the power plug to the power source TIG 200D manual welding workpiece ground clamp Power supply 1phase 110 220V Connected to the ground OVERHEAT POWER TIG 200D Power supply 1phase 110 220V Connected to the ground Ar POWER OVERHEAT ground clamp workpiece TIG welding torch ...

Page 8: ...5S switch 9 TIG welding torch interface 5 Pulse frequency change over switch 10 Ground clamp interface The panel picture above is for reference only If any difference with the real machine please follow with the real machine OFF TIG 200D Pedal Panel Control 5S TIG MMA 2S Foot Pedal ON Panel 200 10 220V 110V 10 120 70 40 25 100 45 65 160 130 85 105 OVERHEAT POWER 2 3 1 7 6 5 4 10 9 8 ...

Page 9: ... down So torch must be kept welding place some time before arc has been extinguished 4 Set suitable welding current and make sure welding current is adequate to thickness of workpiece and process demand 5 It is 2 4 mm from welding tungsten electrode to workpiece press control knob of torch burn and strike arc sound of HF arc striking will be diminished The welding machine can be operated now STICK...

Page 10: ...ser should make sure the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the selected duty cycle Keep welding current do not exceed max duty cycle current Over load current will damage and burn up machine 3 No over voltage Power voltage can be found i...

Page 11: ...nment that can lower welding quality B Arc striking is difficult and easy to pause 1 Make sure quality of tungsten electrode is high 2 Grind end of the tungsten electrode to taper If tungsten electrode is not grinded that will be difficult to strike arc and cause unstable arc C Output current not to rated value When power voltage departs from the rated value it will make the output current not mat...

Page 12: ...rangement in order to prevent damaging to small components of inter machine 3 Check inter circuit of welding machine regularly and make sure the cable Circuit is connected correctly and connectors are connected tightly especially insert connector and components If scale and loose are found please give a good polish to them then connect them again tightly 4 Avoid water and steam enter into inter ma...

Page 13: ...cause machine is in protection circuit Close machine 2 3 minutes then open it again 5 Main circuit 24V relay of power panel is not close or has damaged Check 24V power source and relay If relay has damaged replace it with same model Fan is working Indicator is not lit and sound of HF arc striking can not be heard wiping welding can not strike arc 1 Positive and negative electrodes of VH 07 insert ...

Page 14: ... then open machine a If abnormal indicator is still lit some of fieldistor of MOS board is damaged find out and replace it with same model b If abnormal indicator is not lit rise transformer of HF arc striking circuit is damaged replace it 2 If abnormal indicator is not lit a Maybe transformer of middle board is damage measure inductance volume and Q volume of main transformer by inductance bridge...

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