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Loring S35 Kestrel, Preinstallation Manual

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Loring S35 Kestrel Preinstallation Manual Download Page 2

 

S35

 Pre-Installation and Site Preparation Guide

Page 2 of 52

Loring  Smart  Roast  Proprietary  –  This  document  is  controlled  by                                                       

 Document Control.  By printing this document, it will become a “Reference” copy. 

 Users are responsible for verifying that it is the latest revision available.

1006705 Rev B

 

              

 

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Summary of Contents for S35 Kestrel

Page 1: ...Pre Installation and Site Preparation Guide Loring S35 Kestrel Coffee Roaster TM...

Page 2: ...oring Smart Roast Proprietary This document is controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revisi...

Page 3: ...lation details Loring Smart Roast Inc All rights reserved The name LORING SMART ROAST the Loring logo and the catchphrase The Smarter Way To Roast are all trademarks of Loring Smart Roast Inc Warranty...

Page 4: ...from Loring Customer Support regarding site preparation prior to receiving the coffee roasting equipment All contractors or subcontractors involved in installation or working with specific connection...

Page 5: ...________15 Floor Clearances S35 Roaster and Cart_______________________16 Floor Clearances S35 with D35 Destoner______________________17 Overhead Clearances S35 Roaster__________________________18 Foo...

Page 6: ...______32 S35 Shipping Configuration__________________________________33 Lifting and Moving the Roaster_______________________________36 Next Steps___________________________________________________39...

Page 7: ...ffee roaster requires cooperation between the customer and Loring over several weeks Generally the customer should begin preparing the site 3 months prior to shipping Upon receiving the roaster the cu...

Page 8: ...is a list of recommended manufacturers of stack ventilation components Loring recommends ordering stacks 6 weeks prior to the arrival of the roaster Installation and Assembly Guide After receiving th...

Page 9: ...this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available Page 9 of 52 Equipment The core pieces of Loring coffee roasting equipment a...

Page 10: ...1450 F 788 C Hot Stack Max Flow 3 52 dscfm 88 dsm3 hr Hot Stack Max Flow Peak Air Cool 5 450 dscfm 765 dsm3 hr Hot Stack Minimum Duct Diameter 4 8 in 203 mm Cooling Exhaust Max Flow 5 1560 scfm 2650...

Page 11: ...inimum 4 CFM 0 11 m3 min or greater Compressed Air Pressure Minimum 80 psi 552 kPa or greater Natural Gas Pressure Min Max Range 4 7 in WC 1 0 1 7 kPa Natural Gas Caloric Content Minimum 1000 BTU ft3...

Page 12: ...ion On the Product Specification Form the customer has the option to choose among some commonly occurring configurations However the customer should NOT approximate by choosing the closest one if it i...

Page 13: ...A Neutral wire is no longer required for Loring Roasters Number of Phases The Number of Phases represents the number of Line to Line phases This is either 1P or 3P indicating single phase or three ph...

Page 14: ...ring for further information including CAD diagrams with construction details S35 Dimension Value Footprint Roaster only 64 W x 110 L x 106 H 163 cm W x 280 cm L x 270 cm H Footprint Roaster and Green...

Page 15: ...controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available Page 15 of 52 Front Left Right Ba...

Page 16: ...ment Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B Front Left Right Back Floor Clearances...

Page 17: ...copy Users are responsible for verifying that it is the latest revision available Page 17 of 52 Destoner is shown in default front position This position is adjustable Refer to the MICD for Destoner a...

Page 18: ...py Users are responsible for verifying that it is the latest revision available 1006705 Rev B Overhead Clearances S35 Roaster Overhead clearance should accommodate the roaster plus a minimum stack hei...

Page 19: ...revision available Page 19 of 52 Footprint S35 Roaster Feet The roaster rests on 5 Roaster Feet which support the entire weight of the roaster and allow for leveling on uneven floor surfaces The floor...

Page 20: ...available 1006705 Rev B 45 Degree Vent Kit The 45 Degree Vent Kit is an optional 2 piece component set for the Cooling Exhaust Vent that acts as an extender It provides additional range for positionin...

Page 21: ...Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available Page 21 of 52 45 Degree Vent Kit Rotation 25 de...

Page 22: ...No Soft Spots Space Planning Locate the coffee roaster in an area that is protected from the elements and from water intrusion The area does not need to be a fully conditioned space Place the roaster...

Page 23: ...age 23 of 52 Destoner Position The Destoner is an optional piece of equipment for removing stones and debris from freshly roasted beans It is positioned up against the Cooling Tray The Destoner cannot...

Page 24: ...v B Destoner Alternate Positions If a wall is close to the roaster on the right place the Destoner on the left at 45 degrees to allow space for emptying the chaff barrel Allow space for an operator to...

Page 25: ...in the wall or roof An optimal location is directly above the corresponding stack connections on the roaster Refer to the Mechanical Interface Control Documents from Loring for Exact dimensions and lo...

Page 26: ...and assembly Generally speaking the smallest opening for the S35 crated 92 234 cm tall by 60 153 cm wide if the crates are side loaded onto a pallet jack Heavy End inwards However under special circum...

Page 27: ...can create negative air pressure inside the room Additional air intake may be needed Refer to the Specifications section of this manual for more information For the S35 roaster the total air intake f...

Page 28: ...arances may differ based on stack manufacturer s installation requirements Additional rain proofing measures may be required Contact Loring for assistance with custom configurations for very low ceili...

Page 29: ...e or more personnel within the same physical space Both access and lighting should be considered Some of the main access areas are shown below from the top down Note that some controls are at eye leve...

Page 30: ...an Hopper above the roaster 4 During roasting the operator may use the Tryer a small sampling tray to periodically inspect bean samples After roasting the beans are ejected into the Cooling Tray If th...

Page 31: ...be available on all sides of the roaster at all levels including overhead and underneath The roaster has the capability of connecting to an existing hard wired Ethernet network This allows you to moni...

Page 32: ...up for shipping In particular the customer should comply with the following guidelines Be sure to state that the roaster is to travel on a vehicle equipped with air ride suspension to dampen the vibr...

Page 33: ...inting this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available Page 33 of 52 Frame and Body Crate 1 Roaster Heavy End Auto Hopper Blo...

Page 34: ...come a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B Total Shipping Weight 900 lbs 409 kg Accessory Crate 2 S Duct Vacuum Tube Cyclone Chaff...

Page 35: ...is controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available Page 35 of 52 Destoner Crate 1...

Page 36: ...ing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B Lifting and Moving the Roaster Off Loading Transporting 6 F...

Page 37: ...2 Handling Inspecting For side loading always load Heavy End inwards Tilt indicator shows color above line if crate has tipped Shock indicator changes color if crate has been dropped or impacted Each...

Page 38: ...Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B Transporting Opening Open crate using the c...

Page 39: ...tion Form and the Mechanical Interface Control Document drawings to the licensed contractor responsible for roaster assembly and installation Use the following informal checklist to ensure that the si...

Page 40: ...pe fitting which is the inlet to the burner assembly There is a shutoff valve provided at the roaster as well as a gauge for monitoring the incoming gas pressure Proper regulators are required to prov...

Page 41: ...cm x 3 91 cm long flexible gas line s hog tail depending upon how many tanks in the manifold POL TEE s if making a manifold Additional 3 8 0 95 cm x 3 91 cm long flexible gas line s hog tail dependin...

Page 42: ...ne regulator is needed If a first and second stage regulator is required typically the first regulator is set for 2 PSI and the second regulator is set for working pressure of 4 to 7 WC 1 0 kPa to 1 7...

Page 43: ...he roaster From this stack hat you can attach to the customer supplied stack by welding clamping screwing riveting and caulking The best connection is with a V Band No amount of leakage is acceptable...

Page 44: ...ment Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B Connections to be avoided Joining the...

Page 45: ...prietary This document is controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available Page 45...

Page 46: ...oast Proprietary This document is controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available...

Page 47: ...t Roast Proprietary This document is controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision availab...

Page 48: ...this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B Vertical with Extended 45 Degree Vent Kit Hot Stack Cooling Sta...

Page 49: ...cument it will become a Reference copy Users are responsible for verifying that it is the latest revision available Page 49 of 52 Adjusting Roaster to the Vent Stack Extended 45 Degree Extension on Co...

Page 50: ...controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B With Extended 45 Deg...

Page 51: ...Loring Smart Roast Proprietary This document is controlled by Document Control By printing this document it will become a Reference copy Users are responsible for verifying that it is the latest revis...

Page 52: ...become a Reference copy Users are responsible for verifying that it is the latest revision available 1006705 Rev B Manufacturer Contact Information This equipment is manufactured by Loring Smart Roas...

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