Lorentz PS150 Boost Instructions For Installation Operation Service Download Page 8

8

WEAR. A slight buzzing noise is acceptable, if it cannot
be avoided.

DO NOT USE THIN WALL HOSE

 or soft tubing on the

pump’s intake. It may collapse under suction and
restrict the flow. Do not use polyethylene pipe (black
flexible) for the suction either. It is prone to slight
leakage at the fitting

INLINE FILTER 

should be mounted 

HORIZONTALLY and

as low as possible. 

This prevents any air trapped in it

from blocking the water flow. Be sure to leave some
space below it for a pan, to catch water when replacing
the filter cartridge.

FOOT VALVE 

is a check valve installed at the water

intake. It is required in any case where the pump is
located higher than the low water level in the source.
We recommend a high quality spring loaded type to
avoid loss of prime. A check valve allows water to flow
one way and not the other. Be sure to install it the right
way!

New pumps are packed with foam plugs to prevent
contamination. 

REMOVE FOAM PLUGS BEFORE

CONNECTING PIPES.

PRIMING YOUR PUMP: 

Priming a pump means filling

its intake and suction line completely with water. This
must be done if the pump is mounted higher than the

Locate your pump in a cool place. Do not allow direct
exposure to sunshine 

during 

operation, or the motor

may overheat. Allow free flow of air around the 

motor

for cooling. 

SHELTER IT FR.OM RAIN AND SUN, or it

will be a mess in a few years.

The pump may be mounted horizontally or vertically. lf
vertically, 

FACE THE PUMP 

HEAD DOWNWARD. RIGID

MOUNTING IS NOT required in most installations. In a
non battery system, starting is gradual and the pump
does not jerk with the start. In a battery system, it will
jerk slightly, but simply mounting it to a small wooden
board is sufficient to stabilize it. The pump may be
hung vertically on a rope. Observe the pump and see
that it is not likely to overstress or loosen pipes as it
starts. DO NOT mount the pump directly to a wall or
wood floor in your home. It will increase the noise.

CHANGING PUMP HEAD POSITION: 

lf you wish to face

the pump’s fittings sideways or downwards, please do.
You may rotate pump head to a different position by
loosening the clamp screw that secure the pump to the
motor. BEFORE installing the pump, drop a teaspoon
of water into the inlet and run the pump.

HANDLE YOUR PUMP CAREFULLY! 

Never hammer on

it, clamp it in a vice or drop it.

To 

PREVENT FREEZING 

of exposed pipes

you might consider the primitive method of
drilling a small “weep hole” in the outlet
pipe, below ground level. The pipe Will
drain when pumping stops but a small

amount of water will be wasted during pumping. Set
the outlet pipe to spill into the top of the tank so that the
tank will not drain, or install a check valve and “vacuum
breaker” to allow pipe to drain.

Water WILL drain back through the pump if allowed to,
but it will do so slowly. lf this is desired, do not use any
check valves or foot valve. Pump must have suction
draw of no more than about 3 m/10 ft, however. lf pump
drainage is required, position pump vertically (head
downward) or horizontally with intake and outlet facing
downward.

Take every precaution to PREVENT pump freezing. The
forged brass pump head will survive most light freezes,
but a hard freeze may damage it. lf you insulate your
pump for freeze protection, keep the motor exposed so
it won’t overheat.

7 MOUNTING YOUR PUMP

Plumbing System Design Continued

water source. A removable plug or a valve must be
installed at the highest point is in the suction plumbing.
Prime the pump and intake line by pouring water into
the opening until it is completely full. Your foot valve
prevents loss of prime by not allowing water to flow
back into the water source.

Your pump will create enough vacuum to 

SELF-PRIME

to around 3 m/10 ft (less at high elevations), but only
when it is in new condition and wet inside. A priming
plug is always recommended if the pump is to be
located higher than the water source. You may use a
good quality ball valve instead of a plug, if frequent
priming is expected.

A CHECK VALVE AT THE PUMP OUTLET

 is required if

there is more than a 30 ft lift above the pump, or in any
pressurizing system. This allows the pump to start
easier. It also prevents back flow when changing filter
cartridges.

PIPE UNIONS:

 lf you run rigid piping (copper or PVC)

directly to the pump, unions are required. Unions make
pump replacement easy, without the need to cut and re
solder or re glue the pipe. “Copper Flex Connectors”
commonly used for water heaters may be used in-
stead.

Summary of Contents for PS150 Boost

Page 1: ...PS150 BOOST INSTRUCTIONS FOR INSTALLATION OPERATION SERVICE Copyright 2004 2005 2006 2007 by BERNT LORENTZ GmbH CoKG all rights reserved...

Page 2: ...urface pump which cannot be submersed The pump of PS150 BOOST is a positive displace ment vane type pump The PS150 BOOST brushless DC motors are specially made for this system The motor is using very...

Page 3: ...lation and operation should also be in accordance with local regulations and accepted codes of good practice This INSTRUCTION MANUAL contains maintenance information and is the property of the pump ow...

Page 4: ...ry Type Quantity of Solar Modules panels Solar Module Type Pump Model Pump Serial Controller Model Controller Serial Installer Record the following Installation Date Installed by Cut in Pressure bar P...

Page 5: ...ler close to the solar array not the pump This will reduce the risk of lightning damage Protection from heat Electronic devices are most reliable when they are protected from heat Mount the controller...

Page 6: ...itoring SOURCE LOW Red light Water level is low After recovering the motor will start within 20 minutes Red light will remain ON to indicate low water level has occurred For Reset press the ON OFF swi...

Page 7: ...y in a trench Therefore make sure inlet lines and fittings are FLUSHED CLEAN before hooking up to pump The INLINE FILTER may have a red push button valve to release pressure for maintenance If filter...

Page 8: ...secure the pump to the motor BEFORE installing the pump drop a teaspoon of water into the inlet and run the pump HANDLE YOUR PUMP CAREFULLY Never hammer on it clamp it in a vice or drop it To PREVENT...

Page 9: ...e Reverse the wires if necessary so that pump turns CLOCKWISE looking from purtip end If water flow becomes blocked or if the pump jams or freezes and cannot turn freely the motor will draw excessive...

Page 10: ...y to battery bank Remote Tank Float Switch Con nect float switch to terminals 4 5 of the pump controller when it breaks contact on rise to turn the pump OFF Otherwise use terminals 3 4 for opposite fu...

Page 11: ...e Pump ON Pump Speed Well dry Tank full Battery status 9 5 System Wiring for 12 24 V Solar Direct Operation L 1 L 2 L 3 low water sensor probes connect for battery mode remote float switch Battery or...

Page 12: ...o measure the current used by your pump with an amp meter in series with the line your system metering Current draw will rise in direct proportion to outlet pressure Pressure should NOT be set beyond...

Page 13: ...oo large to fit peel away some fibers using a knife End caps MUST fit snugly or dirt will enter 1 Connect to Float switch terminal 4 of PS Controller 2 Connect to float switch terminal 5 or 3 dependin...

Page 14: ...Rebuild Exchange Service There should be almost no vibra tion of pressure gauge needle FILTERCLOGSFREQUENTLY 1 INTAKETOOCLOSEto bottom of well stream tank etc Raise it as high as feasible to reduce in...

Page 15: ...ut in pressure Turn power off and release water pressure before setting pre charge Modern captive air tank will not need pre charging again GALVANIZED TANK without air bladder MUST BE RECHARGED with a...

Page 16: ...Copyright 2004 2005 by BERNT LORENTZ KG all rights reserved Bernt Lorentz GmbH Co KG Heidekoppel 16 D 24558 Henstedt Ulzburg Germany Tel 49 4193 7548 0 Fax 49 4193 7548 29 www lorentz de info lorentz...

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