Lorentz PS150 Boost Instructions For Installation Operation Service Download Page 5

5

5 INSTALLATION CONTROLLER PS150

5.1 General Information

>

Controlling and monitoring of the motor

>

Integrated MPP-tracking and LVD battery protection

>

LVD protection (low voltage disconnect) for 12 and
24V batteries

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Check and display the operating states

>

Two control inputs for float- or pressure switches,
remote control, etc.

>

92% max. efficiency (motor + controller)

>

Adjustable maximum RPM setting, refer to pump
manual for details

5.2 Technical Data

Input voltage battery:

12 V - 24 V DC

PV max. open circuit:

50 V DC

Input current, max.

20 A

Battery low voltage disconnect:

11/22 V DC

Restart voltage:

13/26 V DC

Output:

4-18V EC PWM 3-phase

Type of enclosure:

IP 54

Ambient temperature:

-20 °C to +50 °C

Weight:

1.5 kg

Dimensions:

260 x 175 x 100 mm

Open circuit (no-load) voltage 

above 50 V will destroy

the controller. This may occur if the wrong PV modules
(solar panels) are used, or if the solar array is incor-
rectly wired. Measure the array voltage before connect-
ing to the controller. A “12 V” (nominal) array should
produce an open circuit voltage around 22-25 V under
any daylight conditions.

Do not attempt 

to use this

 

controller for any motors

other than 

ECDRIVE

®

.

To be installed, connected and serviced 

by qualified

personnel only

. Ensure all power sources are discon-

nected when making connections to this unit. Follow all
appropriate electrical codes. There are no user service-
able parts inside the motor or the controller.

5.2 Warnings to Installer

Location   

Place the controller close to the solar array,

not the pump. This will reduce the risk of lightning
damage.

Protection from heat

   Electronic devices are most

reliable when they are protected from heat. Mount the
controller in the shade of the mid-day sun. An ideal
location is directly under the solar array or in a nearby
shaded location. An alternative is to fold a piece of
sheet metal so that it mounts behind the controller and
curves over it to provide shade. This provides protection
in extremely hot climates.

5. 3 Mechanical Installation

Install 

proper grounding for safety and lightning

protection

Do not touch the controller input or motor wires

together to test for a spark.

TEST THE VOLTAGE 

before connecting power to the

controller. Voltage (open circuit) must not exceed 50 V.
Some thin-film PV-modules may produce excessive
voltage, especially when they are new. If the open circuit
voltage exceeds 50 V, 

DO NOT

 connect power to the

controller. Contact your supplier.

Battery system   

Place the controller near the batteries

but safely isolated from the battery terminals and from
corrosive gases. (Batteries must be in a cool location
for best longevity and enclosed for cleanliness and
safety.) Connect the battery (12 or 24 V) directly with the
+ and  – Terminal of the controller. Do not use the load
terminals of the charge controller as they maybe not
strong enough to allow the start current to flow. The
PS150 controller has a low voltage function to protect
the batteries from deep discharge. The charger (addi-
tional) is only needed for charging the batteries.

Position   

If it is outdoors, mount the controller in a

vertical position to assure that rain will not enter the
box.

Summary of Contents for PS150 Boost

Page 1: ...PS150 BOOST INSTRUCTIONS FOR INSTALLATION OPERATION SERVICE Copyright 2004 2005 2006 2007 by BERNT LORENTZ GmbH CoKG all rights reserved...

Page 2: ...urface pump which cannot be submersed The pump of PS150 BOOST is a positive displace ment vane type pump The PS150 BOOST brushless DC motors are specially made for this system The motor is using very...

Page 3: ...lation and operation should also be in accordance with local regulations and accepted codes of good practice This INSTRUCTION MANUAL contains maintenance information and is the property of the pump ow...

Page 4: ...ry Type Quantity of Solar Modules panels Solar Module Type Pump Model Pump Serial Controller Model Controller Serial Installer Record the following Installation Date Installed by Cut in Pressure bar P...

Page 5: ...ler close to the solar array not the pump This will reduce the risk of lightning damage Protection from heat Electronic devices are most reliable when they are protected from heat Mount the controller...

Page 6: ...itoring SOURCE LOW Red light Water level is low After recovering the motor will start within 20 minutes Red light will remain ON to indicate low water level has occurred For Reset press the ON OFF swi...

Page 7: ...y in a trench Therefore make sure inlet lines and fittings are FLUSHED CLEAN before hooking up to pump The INLINE FILTER may have a red push button valve to release pressure for maintenance If filter...

Page 8: ...secure the pump to the motor BEFORE installing the pump drop a teaspoon of water into the inlet and run the pump HANDLE YOUR PUMP CAREFULLY Never hammer on it clamp it in a vice or drop it To PREVENT...

Page 9: ...e Reverse the wires if necessary so that pump turns CLOCKWISE looking from purtip end If water flow becomes blocked or if the pump jams or freezes and cannot turn freely the motor will draw excessive...

Page 10: ...y to battery bank Remote Tank Float Switch Con nect float switch to terminals 4 5 of the pump controller when it breaks contact on rise to turn the pump OFF Otherwise use terminals 3 4 for opposite fu...

Page 11: ...e Pump ON Pump Speed Well dry Tank full Battery status 9 5 System Wiring for 12 24 V Solar Direct Operation L 1 L 2 L 3 low water sensor probes connect for battery mode remote float switch Battery or...

Page 12: ...o measure the current used by your pump with an amp meter in series with the line your system metering Current draw will rise in direct proportion to outlet pressure Pressure should NOT be set beyond...

Page 13: ...oo large to fit peel away some fibers using a knife End caps MUST fit snugly or dirt will enter 1 Connect to Float switch terminal 4 of PS Controller 2 Connect to float switch terminal 5 or 3 dependin...

Page 14: ...Rebuild Exchange Service There should be almost no vibra tion of pressure gauge needle FILTERCLOGSFREQUENTLY 1 INTAKETOOCLOSEto bottom of well stream tank etc Raise it as high as feasible to reduce in...

Page 15: ...ut in pressure Turn power off and release water pressure before setting pre charge Modern captive air tank will not need pre charging again GALVANIZED TANK without air bladder MUST BE RECHARGED with a...

Page 16: ...Copyright 2004 2005 by BERNT LORENTZ KG all rights reserved Bernt Lorentz GmbH Co KG Heidekoppel 16 D 24558 Henstedt Ulzburg Germany Tel 49 4193 7548 0 Fax 49 4193 7548 29 www lorentz de info lorentz...

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