Loreme CAL4/100ig Safety Manual Download Page 8

 

SOMMAIRE

 

LOREME

 12, rue des Potiers d'Etain - 57071 Metz  

 03.87.76.32.51 - Fax 03.87.76.32.52 - Email: [email protected] - [email protected]

 

E 8

 

4-20mA signal isolator, signal splitter with 2,3,4 outputs 
SIL2 / SIL3   

 

 

 

 CAL4/100ig     CAL4/100igM 

FMEA summary 

Overview 

 

 

This document summarizes the results of the Failure Modes, and Effects Analysis (FMEA) of the isolator  

CAL4-100ig from LOREME manufacturer. 
In addition to the characterization of information required for the operational safety ( especially for the availability and 
storage of spares parts ), this study fulfills the requirement of IEC-61508 by indentify and quantify the dangerous failures 
of the component, thus allowing to interact on design for reduce this risks. 
 

Purpose of analysis  

 

This study was made in order to verify the suitability of the isolator CAL4-100ig to be used in SIL2 or SIL3 safety 

applications. 
 

Scope of analysis  

 

The dedicate device embedded a set of electronic components for acquiring a 4-20mA current input signal from a 

sensor and reproducing two analog output signals (4-20mA), image of input. 
Generally, a transducer is taking place between a sensor and a protective equipment, designated as "Logic Safety  
Equipment"  
 

 

Sensor  

transmitter 

 

CAL4-100ig 

 

PLC / 

Logic Safety Equipment 

 

Analog output 2 

 

Analog output 1 

 

PLC / 

Logic Safety Equipment 

Specification of device  

The converter CAL4-100ig is a subsystem of type "A" according to [CEI61508-2-§ 7.4.3.1.2] : 
The failure modes of components required for the safety function are well defined.  
The behaviour of the converter in fault conditions is fully defined. 
The converter benefits from a experience feedback in many safety application. 
 

Safe failure 

[CEI61508-4-§3,6.8] Failure that does not have the potential to put the safety system in a dangerous or fail to function 
state. A safe failure it is not dangerous failure. 
 

SFF 

[CEI61508-2-§7.4.3.1.1-d] The Safe Failure Fraction is the proportion of non-hazardous failures. It describe the frac-
tion in percent of safe failures 

S and detected dangerous failures 

DD related to the total failure rate (sum of safe 

failures 

S and dangerous failures 

D). 

D

S

DD

S

SFF

Dangerous failure  

[CEI61508-4-§3,6.7] Also designated as unsafe failures. It is failures that have the potential to put the safety system in 
a dangerous or fail to function state.   

Summary of Contents for CAL4/100ig

Page 1: ...fety manual LOREME 12 rue des Potiers d Etain Actipole BORNY B P 35014 57071 METZ Phone 03 87 76 32 51 Fax 03 87 76 32 52 Contact Commercial Loreme fr Technique Loreme fr Download manual on www loreme...

Page 2: ...tate E4 2 1 Safety function E4 2 2 Safety fallback position E4 3 Safety Recommendation E4 3 1 Interfaces E4 3 2 Configuration Calibration E4 3 3 Useful lifetime E4 4 Installation commissioning and rep...

Page 3: ...urity features and damage to property environment or people 1 2 Functions and intended uses The transducer CAL4 100ig provides isolation and duplication of analog current loop 4 20mA an auxiliary powe...

Page 4: ...ssumed by the probabilistic estimation that it applies only to the useful lifetime of components Beyond this lifetime the probability of failure is increasing significantly with time The useful lifeti...

Page 5: ...uts SIL2 SIL3 CAL4 100ig CAL4 100igM Green LED Power indicates that the device is cor rectly power on Blink if power is on protected mode under voltage supply overload or thermal protection mode Green...

Page 6: ...ode the output load resistance must be between 0 ohms and 600 ohms Input wiring In 4 20mA passive current input between terminal in and GND for active transmitter In 4 20mA loop with transmitter suppl...

Page 7: ...efined under paragraph proof interval 5 1 control steps Periodic proof allows detection of possible product internal failure and loop calibration environmental conditions and a minimum heating time of...

Page 8: ...ls 4 20mA image of input Generally a transducer is taking place between a sensor and a protective equipment designated as Logic Safety Equipment Sensor transmitter CAL4 100ig PLC Logic Safety Equipmen...

Page 9: ...reby in the FMEA analysis this state is considered as a not dangerous state Study hypotheses The failure rate of component are considered as constant for the all system life time The evaluation of the...

Page 10: ...ion up to SIL3 according to standard IEC61508 2 2000 respecting the safety instructions specified in the safety manual The assessment of the safety critical and dangerous random failure give the follo...

Page 11: ...of a device with a walkie talkie 5 W output power because it creates a electromagnetic field with an intensity greater than 10 V M for a distance of less than 50 cm 2 2 Power supply Observe the charac...

Page 12: ...failure occurs if the measuring system doesn t switch into a define safe state or into an alarm signaling mode on process demand Appendix term and definitions SIL stands for Security Integrity Level w...

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