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Lopi ProBuilder 36 CleanFace GSB2, Installation Manual, Page: 7 / 63

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Lopi ProBuilder 36 CleanFace GSB2 Installation Manual Download Page 7

 

Installation

 

(for qualified installers only)

 

7 

© Travis Industries 

11/9/20 - 1503 

PB36 CF Install (Aust) 

Packing List 

  LP (Propane) Conversion Kit: 

Rear Burner Orifice (#57), Front Burner Orifice (#63), Pilot Orifice (0.14 LP), LP Regulator 

 Thimble 

(2-Piece 

Assembly) 

 

 Pipe 

Shield 

 

 Header 

Shield 

 

  Includes a log set. 

  Wall Switch, Cover Plate, and Wire. 

Additional Items Required  

  Gas Line Equipment (shutoff valve, pipe, etc.) 

  Electrical Equipment (min. 14 gauge, grounded line) 

Recommended Installation Procedure 

  Frame the opening for the fireplace.  Make sure to allow for vent installation. 

  Install the vent, gas line and electrical hook-up. 

  Install the drywall. 

  Install the hearth (if applicable). 

  Install the facing (if applicable). 

  Install the mantel (if applicable). 

  Finalize the installation (see page 36). 

Optional Equipment Installation 

  If using Propane, convert the appliance. 

 Install 

fireplace. 

  If using optional firebacks, install them. 

  Install logs, ember chunks, and rockwool. 

Summary of Contents for ProBuilder 36 CleanFace GSB2

Page 1: ...YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier...

Page 2: ...1 9 20 1503 PB36 CF Install Aust Overview This manual details the installation requirements for the ProBuilder 36 CF GSB2 fireplace For operating and maintenance instructions refer to the ProBuilder 3...

Page 3: ...on 25 Vent Configuration Vertical Termination 26 Vent Configuration Horizontal Termination with Vertical Rise 27 Termination Requirements 28 Hearth Requirements 29 Facing Requirements 30 Standard vs E...

Page 4: ...may be installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living a...

Page 5: ...nce and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance...

Page 6: ...er Approximate Heating Capacity in square meters Up to 107 Up to 107 Maximum Input megajoules Per Hour 26 26 Heating capacity will vary with floor plan insulation and outside temperature Dimensions 35...

Page 7: ...ent shutoff valve pipe etc Electrical Equipment min 14 gauge grounded line Recommended Installation Procedure Frame the opening for the fireplace Make sure to allow for vent installation Install the v...

Page 8: ...determining a location Clearances a Clearance to Side of Fireplace 1 2 13mm Do not place insulation in this space NOTE Drywall or other combustible may contact the first of the sides of the fireplace...

Page 9: ...TV Framing the Chase on page 58 The fireplace enclosure must be a minimum 61 7 8 1572mm tall Do not build into the fireplace enclosure Min Framing With CoolSmart TV Kit When using a CoolSmart TV kit...

Page 10: ...tions 12 Vertical Vent Section Min Rise Vent Centerline Approx 53 1 2 1359mm FP Base to Roof Eave Approx 67 1 2 1715mm Certain configurations may require vertical vent sections see Vent Requirements f...

Page 11: ...the fireplace is square NOTE The nailing brackets have two positions standard and extended See the section Facing Requirements for details on which position is best for your installation NOTE 2 holes...

Page 12: ...talled The standoffs are shipped in the standard forward position If the unit is installed in the standard position no modification is needed If the unit is being installed in the extended position th...

Page 13: ...e fireplace to fit into the framing underneath the header and for the vent to be installed more easily 1 At each of the perforations bend the sides of the pipe shield backwards 90 as shown below NOTE...

Page 14: ...down flat to front edge of the top of the fireplace On each standoff remove the screw that is closest to the center of the fireplace keep screw for reinstallation Bend the legs at the perforations as...

Page 15: ...ld onto the standoffs with the 90 bend facing the pipe shield The tips of the standoffs will protrude through the heat shield Attach the heat shield to the standoffs by aligning the holes on the heat...

Page 16: ...ensions shown in the illustration below NOTE all clearances still apply 36 CF PB a Corner to Wall minimum 38 1 2 978mm b Corner to Center of Flue typical 13 331mm Minimum 1 2 13mm Clearance a b NOTE O...

Page 17: ...side of fireplace ZC can Minimum mantel depth must be 8 203mm to allow heat to dissipate If using a mantel larger than 8 203mm make sure to adjust the mantel height a to meet the mantel clearance see...

Page 18: ...eplace is designed either for natural gas or for propane but not for both Gas Line Connection Installation must be performed by a qualified installer service agency or the gas supplier In Massachusett...

Page 19: ...e wall First disconnect the gas line from the shutoff valve Disconnect the shutoff valve from the cover plate 4 screws outside fireplace The pipe may be routed through the cover plate and the shutoff...

Page 20: ...with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The electrical line must be a min 14 gauge and supply 240 Vol...

Page 21: ...el or series configuration see below Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Warning Make sure all wiring is sec...

Page 22: ...learance Above Vent 1 26mm Minimum Clearance to Sides Below Vent 1 26mm NOTE Make sure to use the included wall thimble with this configuration All Other Vent Configurations Minimum Clearance to Vent...

Page 23: ...n combustible support every three feet e g plumbing strap Vent termination must not be located where it can become plugged by snow or other material Use the vinyl siding standoff when installing on a...

Page 24: ...upon the vent configuration you may be required to adjust the diffuser to the open position see illustration below The charts for vent configurations detail the correct diffuser position Remove the di...

Page 25: ...ion must fall within the shaded area shown in the chart Use the indicated restrictor positions One 45 elbow may be used on the horizontal run HINT Use minimum vent kit H 96200332 from Travis Industrie...

Page 26: ...feet 15 feet 4 5m 20 feet 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 2...

Page 27: ...0 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 feet 6m 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 fe...

Page 28: ...inimum of two sides beneath the floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Min...

Page 29: ...rial If the heater is installed at floor level we recommend a non combustible hearth to protect the flooring surface from discoloration or other negative impact from the heater A non combustible heart...

Page 30: ...sive to secure the facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non combustible non odorous adherent to attach the facing NOTE Screws...

Page 31: ...llations use the standard nailing bracket position If using a facing that does not use a backing board e g marble you may wish to use the extended position Standard Position Top View nailing brackets...

Page 32: ...n Facing for details NOTE You may leave the thick facing guide in place it will appear as a black border around the screen assembly Removing the Thick Facing Guide The thick facing guide consists of 4...

Page 33: ...ave the screen assembly in place while installing thick facing You may wish to protect it with plastic or other suitable material to repel debris When using thick facing make sure to install the facin...

Page 34: ...T BRING THICK FACING ABOVE THE BOTTOM EDGE OF THE TILE STOP SIDE THICK FACING GUIDES 1 ABOVE BASE OF FIREPLACE If using the lower screen frame extension attach the lower thick facing guide here it ext...

Page 35: ...ble to allow the screen assembly to be positioned 1 2 12mm to 1 1 2 38mm from the front of the fireplace This allows facing to tuck under the screen assembly Each mount is held in place by 3 Philips h...

Page 36: ...ered a mantel and must meet the mantel requirements Mantel Column Clearances Combustible mantel columns legs require a 0 0mm clearance to the side of the fireplace they must be to the side of the fire...

Page 37: ...must extend the full width of the mantel and mantel legs Non Combustible Facing tile marble cement board etc must extend the full width of the mantel Non Combustible Mantel and Legs TOP VIEW Facing f...

Page 38: ...to verify gas supply see instructions on page 40 Leak test all the gas joints Turn the gas control knob to OFF to shut off the appliance Pilot Flame Inspection The pilot flame should look like the ill...

Page 39: ...n of this heater For comprehensive operating and maintenance instructions refer to the Owner s Manual ACID WASH WARNING Make sure any masonry that has been treated with acid wash has been properly neu...

Page 40: ...vide access to the manual controls on the fireplace The door is held closed by two magnets Open the door by gently pulling outward on the upper portion of the lower trim Rotate the Control Door Down t...

Page 41: ...s Do not strike or slam the glass Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person 1 Re...

Page 42: ...ght a Lift the glass frame up and pull it forward to remove b Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructio...

Page 43: ...ble visual deflector along the lower edge If the assembly is adjusted to accommodate thick facing material adjust the deflector as shown below to block the view of the valve area 1 Place the screen as...

Page 44: ...Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury The burner must...

Page 45: ...g in place and push it back The log straddles the burner and does not cover any burner holes Make sure the corner of the log is lined up with the rivet on the burner as shown in the lower right pictur...

Page 46: ...a channel C on the bottom that fits over a ridge on the burner and a notch D that contacts the grate Right Front Twig The right front twig has a hole for a locating pin on the bottom and a notch to re...

Page 47: ...only 47 Travis Industries 11 9 20 1503 PB36 CF Install Aust Right Rear Twig The right rear twig is shown below It has a hole for a locating pin on the bottom When in place the front tip just barely r...

Page 48: ...ottom and a notch to rest on the grate at one end Ember Chunk Identification There are 2 ember chunks that look very similar included with this log set It is important that they are on the correct sid...

Page 49: ...from the left of the log grate The charred end should be to the left Place the ember chunk as shown below Make sure the chunk is positioned so it does not cover any burner holes Right Ember Chunk The...

Page 50: ...ded rock wool is placed on top of the burner to enhance the glow from the burner The rock wool works best when it is applied in a very thin layer The best method for applying the rock wool is to brush...

Page 51: ...nstructions supplied with the kit Caution The gas supply shall be shut off prior to disconnecting the electrical power before proceeding with the conversion Note Convert the appliance prior to install...

Page 52: ...orifice protrudes 15 16 23 8mm indicating full insertion use wrench to support manifold when re attaching orifice d Look here for the orifice identification Apply thread sealant to the LP orifices pri...

Page 53: ...instructions below a Use a 7 16 open end wrench to remove the pilot hood b Remove and discard the Natural Gas NG orifice Place the LP orifice in the pilot assembly then replace the pilot hood tighteni...

Page 54: ...is lit GSB2 Replace the regulator following the instructions included with the regulator kit Remove and discard the screws see a below holding the stock regulator in place see b below Remove the stock...

Page 55: ...iring errors can cause improper and dangerous operation Blower Hookup Pilot Sensor Appliance Ground Accessory Power Green Orange Yellow Green White Blue Power In Black Red Yellow Black White Green Bas...

Page 56: ...e fireplace When using this kit disregard the framing dimensions in the manual and follow the framing instructions included in this instruction sheet See the installation manual for further requiremen...

Page 57: ...mm Min 73 3 4 1874mm 5 127mm Alum Flex Duct included Ceiling Upper Manifold Framing Lower Manifold Framing Max 3 1 2 89mm Manifold Support Bracket Fireplace Header Min 1 26mm Clearance from Flex Duct...

Page 58: ...this kit disregard the framing dimensions in the manual and follow the framing instructions shown below Max 120 3048mm Min 73 3 4 1874mm 3 3 4 96mm Upper Manifold Framing Lower Manifold Framing 8 1 2...

Page 59: ...n the knockouts Press on the far side away from the tap to pop the edge of the knockout up 3 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free Discard...

Page 60: ...r removing the cover plates install the deflectors as shown below 6 Insert a starter collar into each of the 2 holes that were uncovered in the previous step and bend the tabs to secure the starter co...

Page 61: ...e requirements shown to the right If you wish to place a TV above the mantel it must meet the following requirements Minimum 1 air gap behind TV to wall The mantel must extend 2 51mm in front of the T...

Page 62: ...62 Index Travis Industries 11 9 20 1503 PB36 CF Install Aust...

Page 63: ...rth Requirements 28 Heating Specifications 6 Installation Options 6 Location of Controls 39 Log Set Installation 43 LP Conversion Instructions 50 Mantel Column Clearances 35 Mantel Requirements 35 Min...

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