Lombardini ECOWIND 350 C AUS Assembly And Installation Manual Download Page 1

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vers. 05 - JULY MY 2011

Assembly and Installation Manual

TYPE:

ECOWIND 350 ECC

MODEL

350 “C” - AUS 12/24 V

AIR-CONDITIONING/GEN SET SYSTEM

Summary of Contents for ECOWIND 350 C AUS

Page 1: ...vers 05 JULY MY 2011 Assembly and Installation Manual TYPE ECOWIND 350 ECC MODEL 350 C AUS 12 24 V AIR CONDITIONING GEN SET SYSTEM...

Page 2: ......

Page 3: ...9550 TEL 0039 0522 389547 TEL 0039 0522 389568 MANUFACTURER LOMBARDINI S r l ADDRESS Via Cav Del Lavoro A Lombardini 2 42100 Reggio Emilia Italia Tel 39 0522 3891 Telefax 39 0522 389503 E mail ecowind...

Page 4: ...4 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B...

Page 5: ...TALLATION 15 61 3 1 REQUIREMENTS AND REGULATIONS FOR ASSEMBLY AND INSTALLATION 15 3 2 LIFTING HANDLING AND INSTALLATION OF THE COMPONENTS 16 3 3 POWER UNIT ASSEMBLY KIT 16 17 3 4 MOUNTING DIRECTLY TO...

Page 6: ...nd using the following oil MOBIL 1 15W50 specification API CF ACEA E4 B4 B3 The engine could be damaged if allowed to operate with insufficient oil It is also dangerous to add too much oil as its comb...

Page 7: ...15W 40 SAE 20W 60 base semi sintetica base semi synth tique semi synthetic base Halbsynthetische Basis Base semi sintetica base semi sint tica Gradazioni SAE Viscosit SAE SAE Grade SAE Viskosit tskla...

Page 8: ...tity has to be strictly respected ATTENTION We suggest after any operation to refill or replace oil and to alwasy check oil level through proper oil dipstick C ATTENTION Correct oil quantity is when l...

Page 9: ...PLIED Legal provisions Reference Title P D no 459 of 24 7 96 Implementation of EEC Directive no 89 392 known as the Machinery Directive L D no 476 of 4 12 92 Implementation of EEC Directive no 89 336...

Page 10: ...vehicle s own tank for models installed directly in vehicles Maximum fuel consumption 0 7 litre h Cooling capacity 13 000 btu h 3 800 W Coolant R 134a Quantity of coolant min 1000 max 1200 gr The amo...

Page 11: ...0 min max 0 5 3 0 0 5 3 0 0 5 3 0 0 5 3 5 0 5 3 5 0 5 3 5 min max 9 5 13 0 12 5 17 5 14 0 20 5 16 0 24 0 18 5 25 5 22 0 28 0 A C pressures according to ambient temperature for R134a REFERENCE PRESSUR...

Page 12: ...ompressors where HFC refrigerants are used supplied in Kit TAB 3 p absolute pressure in bars t temperature in C Pressure temperature diagram for the R134a refrigerant TAB 4 LUBRICANT SP20 SPECIAL GRAV...

Page 13: ...urthermore in the presence of flames or electrical short circuits they may produce toxic gases capable of causing serious irritation to the respiratory tract Moreover this kind of coolant tends to dis...

Page 14: ...COOLING CYCLE The diagram in Tab 6 shows the flow chart of the conditioning process HP High pressure Compression min 10 max 27 bars _coolant R 134 a LP Low pressure Intake min 1 max 5 bars_coolant R 1...

Page 15: ...erforations made during installation with anti rust product Characteristics of lifting equipment The power unit should be lifted with equipment that is suitable for the dimensions of the unit in good...

Page 16: ...5 M14x25 n 4 2 Screw TE UNI 5740 65 M14x40 n 6 3 Screw TE UNI 5740 65 M14x50 n 4 4 Nut self lock M14 n 10 5 Nut self lock M6 n 12 6 Washer 15x25x2 5 n 18 7 vertical bracket n 2 8 horizontal bracket sx...

Page 17: ...TTENTION Assemble the entire support structure on the workbench before attaching it to the frame WARNING The holes F1 and F2 indicate on brackets 7 are not drilled because their to be drilled during t...

Page 18: ...THE SIDE FRAME After mounting on bench the power unit frame S attach the vertical bracket V at the vehicle frame F as reported on fig 6 WARNING We advice to install the frame power unit S with a deep...

Page 19: ...R OTHERWISE IS STRICTLY PROHIBITED G B N 4 TE M 14x50 Fig 8 F S 3 ASSEMBLY AND INSTALLATION Step Description 3 Fix the frame power unit S to the frame vehicle F see fig 8 using the bolts supplied as r...

Page 20: ...g 11 1 Muffler bend 2 Coupling box 3 Coupling box nuts Insert Muffler Bend 1 Muffler bend 2 Muffler 3 Power Unit Step Description 6 Attach the supplied muffler bend to the power unit muffler See Figur...

Page 21: ...1 Coupling box nuts qty 2 Step Description 7 Insert the supplied coupling box on the muffler bend See Figure 13 Step Description 8 Position the coupling box as shown in the picture and tighten the two...

Page 22: ...gly the power unit P at the support frame S half bolts M 10 supplied end the four threaded stud K See fig 20 with torque reported on tab 7 pag 17 Step Description 12 Fix again the side bracket B at fr...

Page 23: ...t is advisable to firmly tighten the eyebolts on the protective casing see fig 23 If choosing to remove them from the protective casing make sure to tighten the four TBEI M8x20 to support the eyebolts...

Page 24: ...ith fan condenser F unscrew and keep the bolts N 4 TCEI M6x16 washer V R see fig 24 2 Place the condenser C on the back of cab and in same time to keep it in horizontal position for a correct mounting...

Page 25: ...x35 and washer 6x18 before the fixing interpose the four spacers D 30 H 15 supplied as showed in fig 29 30 WARNING If you choose for fixing to condensing unit in other position on truck than the recom...

Page 26: ...O O Tp F Fig 35 3 Insert the gas pipes G6 G8 and cable wiring CE through the rubbers as showed in fig 35 36 Lock the fittings R1 and R2 to the condenser C with torque value like reported on tab 8 pag...

Page 27: ...tic band FP supplied as showed in fig 36 5 Reassemble the plastic cover condenser CC complete the wiring connection half to connector PK fan and SS pressure switch see fig 37 Ensure the plastic cover...

Page 28: ...Insert directly the two pipes gas G6 and G8 to condenser C and Lock the fittings R1 and R2 to the condenser C sse Fig 40 with torque value like reported on tab 8 pag 36 WARNING do not disassembly the...

Page 29: ...in fig 42 43 Fig 42 Fig 43 50 mm 30 mm 34 mm Air shroud Cc Electric fan V Slot K Follow the procedure described below using a 34 mm diameter hollow mill fig 44 and make a hole conforming to the measur...

Page 30: ...astic cover condenser CC modified see Fig 48 complete with electric connections half connectors PK fan condenser and SS pressure switch see fig 46 Ensure the plastic cover condenser CC at the condense...

Page 31: ...3 ASSEMBLY AND INSTALLATION 3 6 CONNECTING FITTINGS GAS HOSES NB Attention Use CLIC clamps supplied with the equipment or only MANULI manufactured Step Description 1 Insert clamps CX Clic into the ga...

Page 32: ...OHIBITED G B Fig 51 Fig 50 Fig 52 Size to all AC rubber hoses and technical data Before the starting to hose closing operations check the dimensions components half a caliber K Cut end of the hoses H...

Page 33: ...ar direction Place the metallic clamp CX on the flexible hoses H in such a way that tooth of bar A comes contact with the end of the hose that as been cut as showed in fig 54 CX H Grease the end of th...

Page 34: ...amps as showed in fig 57 A tight seal between the pipe and the union may not be ensured if this is not respected Lombardini is not responsible for any damage to people animals and things if the tools...

Page 35: ...ith the hooked teeth Tighten the double clamp CX until the clicK using the special CLICK OPEN CLOSE pliers P to disassemble just reverse the position of the ends of the pliers on the clamp NW For a go...

Page 36: ...HIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B Fig 59_g Fig 59_f Fig 59_e WRONG RIGHT WRONG N O N O ASSEMBLY AND INSTALLATIO...

Page 37: ...RTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B OR Fig 60 7 Before to tighten fittings always verify that there are the oring OR inserted see fig 60 Remember always to lubricate and close all the fittin...

Page 38: ...safety system Step Description 4 The connector bundle 2c fig 64 must be connected to the respective FRAMATOME 3c connectors of the extension P supplied fig 66 Step Description 3 Both diesel fuel coupl...

Page 39: ...cable of the extension Pa complete with electrical power fuse FS fig 68 to the positive pole of the vehicle s original batteries fig 67 9 Next attach the other eyelet of the black cable Pa of the ext...

Page 40: ...ether insert the two plastic clamps supplied and fasten the battery connectors fig 69 WARNING Valid for all electrical connections for all connectors SICMA FRAMATOME 24 way see 2c 3c fig 66 During the...

Page 41: ...recommended during the closing connectors push vigorously the two connectors The latch guide C Fig 69_a 69_b automatically closes the two sides If no respected this action would seriously damage the p...

Page 42: ...2 self threading screws qty 5 3 clamps qty 4 4 suction pipe qty 1 5 gasket qty 2 Supplied in Kit ASSEMBLY AND INSTALLATION 3 1 Find a flat position on the upper part of the vehicle s tank 2 Bore usin...

Page 43: ...M FUNCTIONING 3 ASSEMBLY AND INSTALLATION Suction pipe P Tank S Step Description 4 Cut the metal suction pipe to the appropriate size as in figure 73 Step Description 5 Attach the suction pipe P to th...

Page 44: ...UNIT ASSEMBLY AND INSTALLATION 3 Bore 34 Step Description 1 Loosen and remove the 8 self threading screws N holding the four sides of the cover M and remove it by disconnecting the connectors C Take c...

Page 45: ...enings on the counter frame for the passage of the following connections fig 82 Q gas pipes make opening only in inner wall 34 mm R electrical system 50 mm S condensation drainage pipe 34 mm Step Desc...

Page 46: ...se two bored spacers D with a min internal of 6 5 mm not supplied due to the continuous dimensional variability H They must be inserted in the two lower pins P on the counter frame as shown in fig 78...

Page 47: ...10 FASTENING THE PIPES AND CABLES Fixed cab version V cab C condenser S split unit PU power unit PS access points gas B Battery CONDENSER CAB METHOD Pipe G10 Pipe G8 SPLIT cable battery cable Pipe G6...

Page 48: ...d the ECOWIND system as a result of non observance of this regulation Condenser Step Description 1 After fastening the pipes and cables to the vehicle frame proceed by passing the tube bundle towards...

Page 49: ...S Tipping cabs V cab C condenser S split unit F cab fulcrum PU power unit PS access points gas B Battery CONDENSER CAB METHOD Pipe G10 Pipe G8 split cable Battery cable Pipe G6 3 ASSEMBLY AND INSTALLA...

Page 50: ...F of the cabin fig 92 93 94 Step Description 5 When the cab rotation fulcrum point F has been rea ched fig 95 fix the tube bundle to the the cab and down floor cab fig 95 boring holes 3 5 mm and using...

Page 51: ...nd cables under the cab floor proceed with the tube bundle towards the condenser Attached previously fig 96 7 Continue attaching the pipes on the outside boring through the rear of the cab using a 3 5...

Page 52: ...n in fig 100 in order to avoid serious damage to the system to parts of the cab and lifting system ATTENTION Lombardini S r l declines all responsibility for damage caused to things persons animals th...

Page 53: ...pes and cables from the condenser to the split unit inside the cab Insert pipes G6 G10 the split command cables W in the hole R and the condensation drainage pipe D in the rubber cable holders G and p...

Page 54: ...uld make a serious problem of water inside the cab Warning Before performing the operation mentioned above make sure that the condensation drainage pipe H is securely fastened to the plastic coupling...

Page 55: ...112 Insert the couplings and clic clamps fig 111 referring to page 32 36 for the torque Close the cooling circuit inserting the fittings G6 and G10 into the expansion valve E and fasten fig 113 using...

Page 56: ...ensation mastic MC fig 114 to prevent condensation infiltrating into the cab ASSEMBLY AND INSTALLATION 3 Step Description 4 Ended the gas circuit operations remount the split S fig 115 unit case cover...

Page 57: ...er mounting the system attach the plastic pipe covering CT supplied as shown in the figure 118 by boring the cab rear using a 3 5mm bit and attaching with the supplied self threading screws Step Descr...

Page 58: ...e of at least 30 minutes and a calibrated gas charge in accordance with that reported in the table 1 on page 11 recommended COMPULSORY OPERATIONS Step Description 1 After mounting the split unit and t...

Page 59: ...erve the quantities given on page 10 11 ATTENTION PRESSURIZED SYSTEM Before performing any maintenance operations on the gas circuit it is absolutely essential to empty the pressurised system R 134 A...

Page 60: ...60 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B DIAGRAMS AND WIRING 4 COMPLETE CABLE HARNESS SYSTEMS 12 Volt COD 7971 126...

Page 61: ...ING TAB AMP 282104 1 X5 1 WAYS SUPERSEAL 1 5 SERIESHOUSING PLUG AMP 282080 1 X5a 1 WAYS SUPERSEAL 1 5 SERIESHOUSING TAB AMP 282103 1 X7 4 WAYS SEALED CONNECTOR 1620 SERIES SAPRISA 1824 1822 X9 6 WAYS...

Page 62: ...62 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B DIAGRAMS AND WIRING 4 COMPLETE CABLE HARNESS SYSTEMS 24 Volt COD 7971 127...

Page 63: ...ING TAB AMP 282104 1 X5 1 WAYS SUPERSEAL 1 5 SERIESHOUSING PLUG AMP 282080 1 X5a 1 WAYS SUPERSEAL 1 5 SERIESHOUSING TAB AMP 282103 1 X7 4 WAYS SEALED CONNECTOR 1620 SERIES SAPRISA 1824 1822 X9 6 WAYS...

Page 64: ...64 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B DIAGRAMS AND WIRING 4 WIRING POWER UNIT Pn 0021862860...

Page 65: ...65 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B 4 DIAGRAMS AND WIRING WIRING EXTENSION AND CONDENSER Pn 0021862850...

Page 66: ...66 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B DIAGRAMS AND WIRING 4 WIRING SPLIT Pn 0021862870...

Page 67: ...67 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B 4 DIAGRAMS AND WIRING...

Page 68: ...age Not available 0 a No power supply See diag 791 126 e o 127 pag 60 66 1 a No fuel 1 a 1 Revise fuel level Check the fuel level in the tank 1 b Gagged air vent tank 1 b 1 Clean and free air vent tan...

Page 69: ...e pag 53 3 b No engine temperature switch detection before starting Contact the autorised Service centre 3 c Damaged ECC 3 c 1 Replace ECC on Split 4 a Broken belt trasmission 4 a 1 Replace belt on PW...

Page 70: ...o not break or have a missing parts 7 b 6 Check that there are not objects or things that prevent the rotation of the condenser fan WARNING Before proceeding to this verification MUST be strictly off...

Page 71: ...ervice centre 9 a Blocked split fan 9 a 1 Check that there are not objects or things that prevent the rotation of the split fan WARNING Before proceeding to this verification MUST be strictly off the...

Page 72: ...iag 791 126 or 127 pag 60 66 11 a Damaged external temperature sensor or incorrect read 11 a 2 Replace the external temperature sensor ETS Contact the autorised Service centre 11 b 1 Revise right conn...

Page 73: ...ndition of works Contact a specialist center for batteries 15 Time exceed Time exceed 15 a Total time completed of recharging battery on in electrical generator system in OFF mode to reset all the fun...

Page 74: ...74 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B...

Page 75: ...75 THIS MANUAL IS PROPRIETY OF ECOWIND by LOMBARDINI ALL FORMS OF REPRODUCTION PARTIAL OR OTHERWISE IS STRICTLY PROHIBITED G B...

Page 76: ...ICE VENTA E SERVICIO VENDITA E SERVIZIO ECOWIND I U S I 2010 16 07 2011 Rev 01 MANUAL CODE C DIGO DEL MANUAL CODICE MANUALE DOCUMENT CODE C DIGO DEL DOCUMENTO CODICE DEL DOCUMENTO EDITION EDICI N EDIZ...

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