LoLo LKS-45G Operator'S Manual Download Page 15

OM-LKS-45G          15

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11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

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PROTECTION

Cleaning

    

KEEP wATER ANd SOlUTIONS OUT OF 
CONTROlS ANd ElECTRICAl EQUIPmENT.  
dO NOT USE A hIgh PRESSURE hOSE TO 
ClEAN ThE CONTROl CONSOlE, ElECTRICAl 
CONNECTIONS, ETC. 

    

NEvER lEAvE A ChlORINE SANITIZER IN 
CONTACT wITh STAINlESS STEEl SURFACES 
FOR lONgER ThAN 30 mINUTES.  lONgER 
CONTACT CAN CAUSE CORROSION. 

    

mOST ClEANERS ARE hARmFUl TO ThE SKIN, 
EYES, mUCOUS mEmbRANES ANd ClOThINg. 
PRECAUTIONS ShOUld bE TAKEN TO wEAR 
RUbbER glOvES, gOgglES OR FACE ShIEld 
ANd PROTECTIvE ClOThINg. CAREFUllY 
REAd ThE wARNINgS ANd FOllOw lAbEl 
dIRECTIONS.

SUggESTEd ClEANINg SUPPlIES

1.   A high quality detergent and sanitizer, or a combination cleaning-  

 

sanitizing agent.

2.   Kettle brushes in good condition.

3.  Spray Degreaser (PN 156704) or equivalent.

4.  De-limer/De-scaler (PN 156707) or equivalent.

5.   A high quality stainless steel cleaner.

PRECAUTIONS

 

Before any cleaning operation, shut off the kettle by turning the power switch and 

thermostat dial to “OFF”; and shut off electric power to the unit at a remote switch, 

such as the circuit breaker. 

ClEANINg PROCEdURES

1.   Clean food contact surfaces as soon as possible after use, preferably while the 

kettle is still warm.  If the unit is in continuous use, clean and sanitize inside and 

outside at least once every 12 hours. 

2.   Scrape and flush out large amounts of food residue. Be careful not to scratch the 

kettle with metal implements. Close the draw-off. 

3.   Prepare a solution of the detergent/cleaning compound as instructed by the sup-

plier. Clean the unit thoroughly. A cloth moistened with cleaning solution can be 

used to clean controls, their enclosures, electrical conduit, etc. 

4.   Rinse the kettle thoroughly with hot water, then drain completely. 

5.  Disassemble the tangent draw-off valve. Clean the draw-off port (outlet) and 

each valve part with a brush.

6.  Rinse the kettle and draw-off valve parts thoroughly with hot water, then drain 

completely.

7.  When you reassemble the draw-off valve, hand-tighten the nut which holds it in 

place. 

NOTE: 

Do not mix parts of different draw-off assemblies during washing.  The 

parts are not always interchangeable. 

8.  As part of the daily cleaning program, clean soiled external surfaces.  Remember 

to check the sides of the unit and control housing.

9.   To remove burned-on foods, use a brush, sponge, cloth, plastic or rubber scraper, 

or plastic wool, along with the cleaning solution. To reduce effort required, let the 

detergent solution sit in the kettle for a few minutes and soak into the residue.  

 

ImPORTANT

: Do NOT use abrasive materials or metal tools that might scratch 

the surface.  Scratches make the surface harder to clean and provide places for 

bacteria to grow.  Do not use steel wool, which will leave particles in the surface 

and cause eventual corrosion and pitting. 

10.   The outside of the unit can be cleaned with a warm water (100°F or less) spray.

 

do not use a high pressure spray. 

The outside of the unit may be polished with 

a stainless steel cleaner such as “Zepper” from Zep Manufacturing Co.

Photo 15-1

Use a brush, sponge, cloth, plastic or 
rubber scraper, or plastic wool to clean.

Photo 15-2

Don’t use metal implements
or steel wool when cleaning.

OM-TD

11

Don’t scrape with tools, steel wool or other

abrasives.

Use brushes, sponges or cloth to clean your

kettles

e) Allow hot water to fully drain from

product before moving the basket away

from the kettle. Do not rest the kettle

basket on the kettle rim or pouring lip. If

the basket is too heavy for one
individual to lift and safely move, get

help from another person.  Remove

product immediately from the basket into

another container, being sure to avoid

contact with hot product and hot basket

or. . .

f)

Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining hot

water which might drain from product.

Cleaning

1. Suggested Tools:

a. A good cleaner.

b. Kettle brushes in good condition.

c. A good sanitizer.

d. Film remover.

CAUTION

MOST CLEANERS ARE HARMFUL TO THE
SKIN, EYES, MUCOUS MEMBRANES, AND
CLOTHING.  PRECAUTIONS  SHOULD  BE
TAKEN.  WEAR  RUBBER  GLOVES,
GOGGLES  OR  FACE  SHIELD,  AND
PROTECTIVE  CLOTHING.  READ  THE
W A R N I N G S   A N D   F O L L O W   T H E
DIRECTIONS ON THE LABEL OF  THE
CLEANER CAREFULLY.

2. Procedure

a. Clean food-contact surfaces as soon as

possible after use. If the unit is in

continuous use, thoroughly clean and

sanitize the interior and exterior at least

once every 12 hours.

WARNING

AVOID ANY DIRECT CONTACT WITH HOT
SURFACES.  DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.

b. Scrape and flush out food residues. Be

careful not to scratch the kettle with

metal implements.

c. Prepare a hot solution of the detergent/

cleaning compound as instructed by the

supplier.

d. Clean the unit thoroughly, inside and

outside.

e. Rinse the kettle thoroughly with hot

water, then drain completely. 

11

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11

WEAR EYE

PROTECTION

WEAR EYE

PROTECTION

Summary of Contents for LKS-45G

Page 1: ...nce instructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt and to determ...

Page 2: ...OW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE PRODUCT TRANSFER CAUTION TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING...

Page 3: ...result in serious injury or death CAUTION This symbol refers to a potential hazard or unsafe practice which could result in minor or moderate injury or product or property damage NOTICE This symbol r...

Page 4: ...grams 20 24 Electrical Schematic 25 NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 The National Fuel Gas Code NSF INT...

Page 5: ...lting Liquids can be removed through the tangent draw off valve The standard 2 inch tangent draw off is a 316 stainless steel compression disc valve All exposed surfaces are stainless steel Insulated...

Page 6: ...ristics Unit Width 33 838 mm Max PSI 25 Rim Height 42 2 1072 mm Temp Range 150 to 265 F Unit Depth 48 3 1227 mm Rim Capacity 45 gal 170 l Ship Weight 625 lbs 283 kg Working Cap 36 gal 136 l POWER REQU...

Page 7: ...es Wear gloves and protective eyewear when opening moving and disposing of shipping containers Uncrating 1 Cut strapping or banding that closes the top of the cardboard shipping carton and secures it...

Page 8: ...sition it on a floor area that meets the support criteria described above TIP If possible locate the kettle where a floor sink or drain is available and positioned directly under the 2 inch tangent dr...

Page 9: ...Center the shield shaped strainer over the tangent opening tight against the kettle bottom 4 For OPTIONAL Flanged Feet Obtain sufficient help or use material handling equipment to lift one side of the...

Page 10: ...Installation Codes for Gas Appliance and Equipment and or local codes Do NOT obstruct the flue or vent duct after installation 3 After the kettle has been connected to the gas supply all gas line joi...

Page 11: ...hipped inside the kettle The unit is strapped on a skid in a heavy box Inspect the box carefully for damage Open the container and check the unit for hidden damage Report shipping damage or shipment e...

Page 12: ...n of this manual 3 If closed open main supply gas valve handle in line with the pipe 4 Turn the power switch to ON For 90 seconds or until it succeeds the electronic ignition control will attempt to l...

Page 13: ...TANT Use caution and wear hand and arm protection to avoid burns from splashing hot liquids 5 If you want to restrict the flow of food solids through the tangent valve you will need an OPTIONAL tangen...

Page 14: ...a clean uncluttered surface away from the kettle and other employees It may still be hot 4 If the bottom product side of the cover is compromised or contaminated in any way clean and sanitize it befor...

Page 15: ...h moistened with cleaning solution can be used to clean controls their enclosures electrical conduit etc 4 Rinse the kettle thoroughly with hot water then drain completely 5 Disassemble the tangent dr...

Page 16: ...g or a negative reading between zero and 20 of vacuum on the pressure vacuum gauge indicates excess air in the jacket See Photo 17 1 on page 17 Air in the jacket slows kettle heating and can prevent t...

Page 17: ...led water until the level returns to between the minimum and maximum marks on the water sight glass d Close the gate valve and replace the pipe plug e Air that gets into the jacket during the filling...

Page 18: ...ttings above and below the temperature of the kettle Safety Valve pops open User a For air in the jacket See Jacket Vacuum in the Maintenance section b Thermostat dial setting c Is there water or prod...

Page 19: ...V If 24 VAC is not present replace the ignition control module b That gas pressure is at least 3 5 W C 8 7818 c Electrical connections for main valve to terminals to assure that they are securely atta...

Page 20: ...56668 32 KNOB BLACK W 10 32 004112 ITEM NO QTY PART NO DESCRIPTION 1 1 156527 TILTING 45 GAL GAS KETTLE SHELL ASSY 2 1 156099 KETTLE BODY ASSY TILTING 25 PSIG 304 INTERIOR LKT 45G 3 1 097007 PIPING WA...

Page 21: ...AMMOND 1 6 011146 PLUG PIPE 1 2 NPT 1 7 156046 VALVE SAFETY 25 PSI 1 8 096905 ELBOW 1 2 NPT 90 DEG STREET 1 9 078938 PIPE DOPE 1 OZ 4 2 5 3 2 5 4 2 1 3 7 8 6 Item no Description Part number 1 TEE 1 2...

Page 22: ...IMER 5 1 155548 POWER SWITCH WITH GREEN INDICATOR LIGHT 6 1 156193 PANEL ELETRICAL LKT S 45G 7 4 004173 SCREW TRS HEAD 10 32 X 3 8 Item no Description Part number 1 HONEYWELL IGNITION 085153 2 LIGHT I...

Page 23: ...ANSFORMER 120VAC PRI 24VAC SEC 1 14 005056 SCREW ROUND HEAD 8 32 1 1 4 1 15 071256 NUT HEXHEAD KEPS 10 32 2 Parts List Diagram Electrical Panel ITEM NO 1 4 Item no Description Part number 1 ASSEMBLY P...

Page 24: ...HEX HEAD CAP 1 4 20 x 5 8 24 6 004173 SCREW TRS HEAD 10 32 X 3 8 10 12 11 13 15 18 4 16 2 1 5 21 19 23 22 20 17 6 3 7 8 9 24 Item no Description Part number 1 VALVE GAS 123815 2 ELBOW 90 DEG 1 2 NPT...

Page 25: ...OM LKS 45G 25 Electrical Schematic...

Page 26: ...PART NUMBER 156698 Rev B 08 13 5925 I 55 South Byram MS 39272 877 2GO LOLO 877 246 5656 Fax 877 504 4073 www getLoLo com 2013 LoLo Commercial Foodservice Equipment All Rights Reserved...

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