background image

INSTALLATION WARNING

This machine is certified according to 60974-10:2014 Arc Welding Equipment Part 10: Electromagnetic 

compatibility (EMC) requirement and the EUT belongs to Group 2 Class A.

WARNING: This Class A equipment is intended for industrial use and it is not intended for use in 

residential locations where the elctrical power is provided by the public low-voltage supply system. 

There may be potential difficulties in ensuring electromagnetic compatibility in those locations, due to 

conducted as well as radiated disturbances.

WARNING: This equipment does not comply with IEC 61000-3-12. If it is connected to a public low-

voltage system, it is the responsability of the installer or user of the equipment to ensure, by consultation 

with the distribution network operator if necessary, that the equipment may be connected.

Assessment of area

Before installing arc welding equipment the user shall make an assessment of potential

electromagnetic problems in the surrounding area. The following shall be taken into account:

a) other supply cables, control cables, signalling and telephone cables, above, below and

adjacent to the arc welding equipment;

b) radio and television transmitters and receivers;

c) computer and other control equipment;

d) safety critical equipment, for example guarding of industrial equipment;

e) the health of the people around, for example the use of pacemakers and hearing aids;

f) equipment used for calibration or measurement;

g) the immunity of other equipment in the environment. The user shall ensure that other

equipment being used in the environment is compatible. This may require additional

protection measures;

h) the time of day that welding or other activities are to be carried out.

The size of the surrounding area to be considered will depend on the structure of the building

and other activities that are taking place. The surrounding area may extend beyond the

boundaries of the premises.

Methods of reducing emissions-Public supply system

Arc welding equipment should be connected to the public supply system according to this manual 

recommendations. If interference occurs, it may be necessary to takeadditional precautions such as 

filtering of the public supply system. Consideration should be given to shielding the supply cable of 

permanently installed arc welding equipment, in metallic conduit or equivalent. Shielding should be 

electrically continuous throughout its length. The shielding should be connected to the welding power 

source so that good electrical contact is maintained between the conduit and the welding power 

source enclosure.

Maintenance of the arc welding equipment

The arc welding equipment should be routinely maintained according to this manual

recommendations. All access and service doors and covers should be closed and properly

fastened when the arc welding equipment is in operation. The arc welding equipment should

not be modified in any way, except for those changes and adjustments covered in this manaul. In 

particular, the spark gaps of arc striking and stabilising devices

should be adjusted and maintained according to our recommendations.

Welding cables

The welding cables should be kept as short as possible and should be positioned close

together, running at or close to the floor level.

Equipotential bonding

Bonding of all metallic objects in the surrounding area should be considered. However,

metallic objects bonded to the work piece will increase the risk that the operator could receive

an electric shock by touching these metallic objects and the electrode at the same time. The

operator should be insulated from all such bonded metallic objects.

Earthing of the workpiece

Where the workpiece is not bonded to earth for electrical safety, nor connected to earth

because of its size and position, for example, ship’s hull or building steelwork, a connection

bonding the workpiece to earth may reduce emissions in some, but not all instances. Care should be 

taken to prevent the earthing of the workpiece increasing the risk of injury to users or damage to other 

electrical equipment. Where necessary, the connection of the workpiece to earth should be made by 

a direct connection to the workpiece, but in some countries where direct connection is not permitted, 

the bonding should be achieved by suitable capacitance, selected according to national regulations.

Screening and shielding

Selective screening and shielding of other cables and equipment in the surrounding area may

alleviate problems of interference. Screening of the entire welding area may be considered for

special applications.

1

Installation

warning

Summary of Contents for GRAND TIG 250 DC PULSE

Page 1: ... GRAND TIG 250 DC PULSE IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer Allow the operator to consult this manual ...

Page 2: ... MMA Welding 3 3 4 MMA Welding Fundamentals 3 3 5 MMA Welding troubleshooting 3 4 Installation Operation for TIG Welding 3 4 1 Set up installation for TIG Welding 3 4 2 Operation for TIG Welding 3 4 3 Remote current control 3 4 4 Tig Welding Techniques 3 4 5 Electrodes 3 4 6 TIG Welding troubleshooting 3 5 Remote control Configuration 3 5 1 Wireless remote control Configuration 3 5 2 Wire foot ped...

Page 3: ...ply system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electrically continuous throughout its length The shielding should be connected to the welding power source so that good electrical contact is maintained between the conduit and the welding power source enclosure Maintenance of ...

Page 4: ... to its voltage spikes Up Down Button Remote Control torch Roller wheel amps control on torch Integrated heavy duty industrial trolley and water cooler optional Wireless Remote Control optional Wire Wireless Foot Pedal optional 2 2 Technical Data Models Parameters GRAND TIG 250 DC PULSE Power Supply Voltage V 3 380V 400V 10 Frequency HZ 50 60 Rated input current A 20MMA 15 TIG Rated input power KW...

Page 5: ... status and freezes quickly which can reduce the possibility to produce hot crack of the materials with thermal sensitivity 2 The workpiece gets little heat Arc energy is focused Be suitable for thin sheet and super thin sheet welding 3 Exactly control heat input and the size of the molten pool The depth of penetration is even Be suitable for welding by one side and forming by two sides and all po...

Page 6: ...isplay value time indicator 12 Digital display value percentage indicator 13 RH voltage display 14 Welding output mode button 15 Hf TIG mode indicator 16 Lift TIG mode indicator 17 MMA mode indicator 18 2T trigger indicator 19 4T trigger indicator 20 Trigger control mode button 21 TIG parameter setting indicator 22 Parameter select adjust Knob 23 MMA arc force setting Indicator 24 MMA welding curr...

Page 7: ... knob Value of the parameter selected will be shown on the digital multifunction display 18 TIG Parameter Setting Pre gas flow setting indicator 1 Controls the period shielding gas will flow for when the torch is triggered before the arc starts This purges the work area of atmospheric gas which could contaminate the weld before the weld starts Unit S and setting range 0 2S Start current setting in...

Page 8: ...djustment the higher the minimum voltage that the power source will allow This effect will also cause the welding current to increase 0 is Arc Force off 10 is maximum Arc Force This is practically useful for electrode types that have a higher operating voltage requirement or joint types that require a short arc length such as out of position welds Water Air Cooling Selection Button 28 When using t...

Page 9: ...n range 3 3 2 Operation for MMA Welding 1 According to the above method to install is correct turn the power switch so that the power switch is ON position then the power indicator light the fan comes on the device work properly 2 Set the welding mode button to MMA 3 Set the welding parameters as required using the parameters control knob following the instructions in the previous section 4 Place ...

Page 10: ...ameter and by a series of letters and numbers The letters and numbers identify the metal alloy and the intended use of the electrode The flux on the electrode performs many diferent functions These include producing a protective gas around the weld area providing fluxing elements and deoxidizer creating a protective slag coating over the weld as it cools establishing arc characteristics adding all...

Page 11: ... Use the correct welding technique or seek assistance for the correct technique 5 Lack of penetration Insufficient heat input Increase the amperage or choose a larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material is not too thick Seek assistance for the ...

Page 12: ...l or socket good contact and prevent oxidation 12 With a multi meter measure the input voltage is within the fluctuation range 13 The power ground is well grounded NOTE Secure the gas cylinder in an upright position by chaining them to a stationary support to prevent falling or tipping 3 4 2 Operation for TIG Welding 1 According to the above method to install is correct turn the power switch to th...

Page 13: ...o ohm minimum connection to 10k ohm remote control potentiometer Not connected 6 Not connected The button of UP input 7 Not connected The button of DOWN input 8 Trigger Switch Input Trigger Switch Input 9 Trigger Switch Input Trigger Switch Input 10 Be shorted with 11 Not connected 11 Be shorted with 10 The button of UP DOWN input 12 Not connected Not connected 3 4 4 Tig Welding Techniques DC TIG ...

Page 14: ...er wire into the weld pool with one hand while manipulating the welding torch in the other However some welds combining thin materials can be accomplished without filler metal like edge corner and butt joints This is known as Fusion welding where the edges of the metal pieces are melted together using only the heat and arc force generated by the TIG arc Once the arc is started the torch tungsten i...

Page 15: ... Grinding longitudinally with the grain the electrons flow steadily and easily to the end of the tungsten tip The arc starts straight and remains narrow concentrated and stable Electrode Tip Flat The shape of the tungsten electrode tip is an important process variable in precision arc welding A good selection of tip flat size will balance the need for several advantages The bigger the flat the mor...

Page 16: ...ated tungsten Touching tungsten into the weld pool Keep tungsten from contacting weld puddle Raise the torch so that the tungsten is off of the work piece 2 5mm Touching the filler wire to the tungsten Keep the filler wire from touching the tungsten during welding feed the filler wire into the leading edge of the weld pool in front of the tungsten Tungsten melting into the weld pool Check that cor...

Page 17: ...ungsten is being used Too much current for the tungsten size so reduce the amps or change to a larger tungsten 7 Arc wanders during welding Poor gas flow Check and set the gas flow between 10 15 l min flow rate Incorrect arc length Lower torch so that the tungsten is off of the work piece 2 5mm Tungsten incorrect or in poor condition Check that correct type of tungsten is being used Remove 10mm fr...

Page 18: ... back on again to start welding operation 5 If the operation is unsuccessful repeat steps 1 to 4 6 During operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles for 10 seconds it will automatically go into sleep mode 8 Only front Panel Control is active whe...

Page 19: ...iately If any switch is not flexible or it can t be put correctly in place please replace immediately Please get in touch with maintenance service department if there are no accessories After turn on power watch listen if thearc welding machine has shaking whistle calling or peculiar smell If there is one of the above problems find out the reason and clear it If you can t find out the reason pleas...

Page 20: ...utput The welding cable damaged Repair or change it The earth cable connected unstably Check the earth cable The welding cable is too long Use an appropriate welding cable There is oil or dust on the workpiece Check and remove it The distance between tungsten electrode and workpiece is too long Reduce the distance about 3mm There is not spark on the HF igniting board The HF igniting board does not...

Page 21: ... lamp thermal protection always on Welding machine E10 Phase loss Yellow lamp thermal protection always on E11 No water Yellow lamp lack water always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp thermal protection always on Switch E20 Button fault on operating panel when switch on the machine Ye...

Page 22: ...4 4 Electrical schematic drawing ...

Page 23: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu ...

Reviews: