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Important Safety Precautions

OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN BE DANGEROUS TO YOUR HEALTH.

          

Plasma arc cutting produces intense electric and magnetic emissions that may interfere with the 

        proper function of cardiac pacemakers, hearing aids, or other electronic health equipment. 
        Persons who work near plasma arc cutting applications should consult their medical health 
        qualied technician and the manufacturer of the health equipment to deter- mine whether a 
        hazard exists.

          

To prevent possible injury, read, understand and follow all warnings, safety precautions and 

        instructions before using the equipment. 

GASES AND FUMES

Gases and fumes produced during the plasma cutting process can be dangerous and hazardous to 
your health.

          

Keep all fumes and gases from the breathing area. Keep your head out of the cutting fume plume.

          

Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases.

          

The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, 

        coatings on the metal, and the different processes. 

          

Use special equipment, such as water or down draft cutting tables, to capture fumes and gases.

          

Do not use the plasma torch in an area where combustible or explosive gases or materials are 

        located.

          

Phosgene, a toxic gas, is generated from the vapors of chlorinated solvents and cleansers. 

        Remove all sources of these vapors.
   

ELECTRIC SHOCK

Electric Shock can injure or kill.  The plasma arc process uses and produces high voltage electrical 
energy. This electric energy can cause severe or fatal shock to the operator or others in the workplace.

          

Never touch any parts that are electrically “live” or “hot.”

          

Wear dry gloves and clothing. Insulate yourself from the work piece or other parts of the cutting 

        circuit.

          

Repair or replace all worn or damaged parts.

          

Extra care must be taken when the workplace is moist or damp.

          

Disconnect power source before performing any service or repairs.

          

Read and follow all the instructions in the Operating Manual.

FIRE AND EXPLOSION

Fire and explosion can be caused by hot slag, sparks, or the plasma arc.

          

Be sure there is no combustible or ammable material in the workplace. Any material that cannot 

        be removed must be protected.

          

Ventilate all ammable or explosive vapors from the workplace.

          

Do not cut or weld on containers that may have held combustibles.

          

Provide a re watch when working in an area where re hazards may exist.

   

      Hydrogen gas may be formed and trapped under aluminum workpieces when they are cut 

        underwater or while using a water table. DO NOT cut aluminum alloys underwater or on a water     
        table unless the hydrogen gas can be eliminated or dissipated. Trapped hydrogen gas that is 
        ignited will cause an explosion.

NOISE

Noise can cause permanent hearing loss.  Plasma arc processes can cause noise levels to exceed 
safe limits.  You must protect your ears from loud noise to prevent permanent loss of hearing.

          

To protect your hearing from loud noise, wear protective ear plugs and/or ear muffs. Protect 

        others in the workplace.

          

Noise levels should be measured to be sure the decibels (sound) do not exceed safe levels.

PLASMA ARC RAYS

Plasma Arc Rays can injure your eyes and burn your skin. The plasma arc process produces very bright 
ultra violet and infrared light. These arc rays will damage your eyes and burn your skin if you are not 
properly protected.

          

To protect your eyes, always wear a cutting helmet or shield. Also always wear safety glasses with 

        side shields, goggles or other protective eye wear.

       

  Wear cutting gloves and suitable clothing to protect your skin from the arc rays and sparks.

          

Keep helmet and safety glasses in good condition. Replace lenses when cracked, chipped or 

        dirty.

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Protect others in the work area from the arc rays. Use protective booths, screens or shields.

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Summary of Contents for GRAND CUT 40 PFC MV

Page 1: ...R MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer Allow the operator to consult this manual USER M...

Page 2: ...PERATION 3 1 Layout for the front and rear panel 3 2 Installation Operation 3 3 Plasma Cutting Guide 3 3 1 Cutting Guide 3 3 2 Operating Techniques 3 4 Troubleshooting 3 5 Operation environment 3 6 Op...

Page 3: ...ring of the public supply system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electr...

Page 4: ...all worn or damaged parts Extra care must be taken when the workplace is moist or damp Disconnect power source before performing any service or repairs Read and follow all the instructions in the Oper...

Page 5: ...ally for discontinuous cutting Strong environmental protection againt moisture Intelligent protection system protects plasma torch from damage Air ow manual activation switch to set test air pressure...

Page 6: ...ing current OFF and light the over heat pilot lamp on the front panel In that case the machine should not be cutting for 10 15 minutes to cool down with the fan running When operating the machine agai...

Page 7: ...ctrical overheating due to exceeding duty cycle is detected and protection is activated When protection is activated welding output will be disabled until the safety system senses the overload has red...

Page 8: ...es will cause poor cutting results and possible damage to the torch and machine itself Damage caused by untimely replacement of consumables will not be covered by warranty Use the following guidelines...

Page 9: ...t also be of suf cient size 3 8 10mm minimum to supply the machine Basic Operation 1 Connect the earth cable quick connector to the earth connection socket Connect the earth clamp to the work piece Co...

Page 10: ...e the surface of the electrode and nozzle will have Oxidation reaction Please replace the electrode and nozzle For The alarm lamp will on when install the shield cup and stop working Effect of Cutting...

Page 11: ...rk piece at the point where the cut is to start When starting at the edge of the plate do not pause at the edge and force the arc to reach for the edge of the metal Note The speeds given here are typi...

Page 12: ...to the build up of dross They include material type material thickness amperage used for the cut speed of the torch across the work piece condition of the torch tip input line voltage air pressure etc...

Page 13: ...tall air drier or additional ltration Consumables wear quickly 1 Exceeding unit capability 2 Excessive ARC starting HF use 3 Improperly assembled torch 4 Inadequate air supply pressure too low 5 Fault...

Page 14: ...er connection to a clean dry area of the workpiece 2 Faulty components in unit return for repair or have quali ed technician repair per Service Manual 3 Faulty Torch return for repair or have quali ed...

Page 15: ...e Rear Box 60 60 Air 150 lt min Electrode to Tip 60 sec Coax Central Adapter DESCRIPTION CODE PLASMA TORCH LKM CUT 60 6MT CENTRAL ADAPTER 24006 PLASMA TORCH LKM CUT 60 12MT CENTRAL ADAPTER 24008 CUTTI...

Page 16: ...nd can be changed without notice 22535 22537 22536 22532 22533 30A 22526 22527 22529 40A 22540 22541 22542 22526 22527 22529 40A 22553 22554 22527 22540 22541 22544 22526 22527 SPACER DRAG EXTENDED GO...

Page 17: ......

Page 18: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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