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Step 17

Lower the stairs until the top stop rests against the stop bar of the

 header

guide frame

 (No.5) and the bottom of the stairs are on the floor. The top

tread  should be level with the attic floor. Swing the

 door panel

 (No.15)

to the stairs and slide the

 door guide frame

 (No.10) up on the strings

and align with the pre-drilled holes in the

 door panel

. Secure with

6 x No.10 x 1” pan head screws .

Bottom Stop

Catch
Lock

Position the

 catch lock

 (No.14) on side of left string with hole centres 304mm

(or less) from the bottom heel of  the string. Mark and drill 6mm diameter
hole. Fix with M6 x 30mm bolts + M6 nuts. Repeat as above for the bottom stop
on the right.  Position

 cable holders

 (No.13) to both of the strings with hole centres

533mm (or less) above the holes for the catch lock and 63mm from the back of
the string. Mark and drill 6mm holes and fasten with M6 x 30mm bolts + M6 nuts.

Step 18

Stringing the Cables

On the Spring Drum Assembly, both cables are attached to a shipping fork. The drums are shipped with

tension to keep cables secure.

 DO NOT UNHOOK FROM SHIPPING FORKS UNTIL READY TO STRING

Step  19

Start with the

 stringer drum

 (No.8), the drum furthest from the corner.

The cable will have approximately the correct amount of tension (3 turns).
Carefully remove the

 cable

 (No.12) from the shipping fork while holding

onto the drum. Refer to step 25 for final adjustment of tension.

WARNING

DO NOT LET CABLE SLIP FROM YOUR HAND AS SUDDEN RELEASE OF TENSION CAN

BREAK OR BACK-WIND THE SPRING AND CABLE TRAVEL MAY CAUSE PERSONAL INJURY

Step  20

Keeping cable ALIGNED with drum, pull cable  down and hook to

 cable holder

 (No.13)

on string. Repeat for left side.

Step  21

Connect the

 door cable

 (No.11) by carefully removing the cable from the

shipping fork. CAUTION:

 door cables

 come with tension for shipping purposes

only. Back off tension on

 door drum

 slowly until all tension is released.

7

Summary of Contents for Caernarvon 400

Page 1: ...Caernarvon 400 700 Fitting Instructions 1...

Page 2: ...Spring Drum Assemblies 7 Door Drum 8 StringDrum 9 Pulleys 10 Door Guide Frame 10a Slide Bars 11 Door Cables 12 String Cables 13 String Cable Holders 14 Catch Lock 15 Door 16 Door Hinge 17 Top Tread 18...

Page 3: ...of your specific model fits within the specified requirements Size A Floor to Floor mm B Radius Height mm C Storage Height mm D Going mm 1 2311 to 2412 1244 889 1625 2 2413 to 2564 1422 1041 1727 3 2...

Page 4: ...screws Remove the slats and trim the door opening on ceiling with architrave Step 1 Preparation of the rough opening Prepare the rough opening to the size shown in Table 2 Double headers may be neede...

Page 5: ...n holes in each spring drum assembly Pre drill all holes using a 3mm drill bit Step 7 Install left spring drum assembly No 6 in the same manner as the right assembly Header Installing Hardware You hav...

Page 6: ...POINT DOWNWARDS and the catch pin is on the left side of the string Slide the Door Guide Frame all the way to the bottom of the stairs DO NOT FORCE as this may spread the bars or damage the brackets S...

Page 7: ...and fasten with M6 x 30mm bolts M6 nuts Step 18 Stringing the Cables On the Spring Drum Assembly both cables are attached to a shipping fork The drums are shipped with tension to keep cables secure D...

Page 8: ...ring guide channel or tear the door guide frame No 10 from the door NB Refer to Step 25 for final adjustment of tension Step 25 Adjusting Spring Drum Tension Always work towards using the minimum amou...

Page 9: ...ire length of travel Lubricate guide channel with silicone grease Look for gouge marks and check width of stairs at that point see table A Check seating of treads Check to see if the stair is centred...

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