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EQUIPMENT

O P E R A T I O N M A N U A L

®

Loctite

®

UVC

Wand System

97034

8900398 97034 UVC Wand Syst 6/29/00 11:40 AM Page 1

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Summary of Contents for 97034

Page 1: ...EQUIPMENT O P E R A T I O N M A N U A L Loctite UVC Wand System 97034 8900398 97034 UVC Wand Syst 6 29 00 11 40 AM Page 1 ...

Page 2: ...mp Replacement 9 11 4 4 Connecting the Unit 11 4 5 Handling of the Light Guide 12 4 5 1 Handling Distance 12 4 5 2 Handling Attitude 12 Page No 4 5 3 Removal of the Light Guide 12 4 6 Startup in Cold Conditions 12 4 7 Startup in Hot Conditions 12 5 Curing 13 5 1 Setting of the Exposure Time 13 5 2 Start Exposure Time 13 5 3 Working with the Light Guide 13 5 4 PLC Interface 13 6 Protective Devices ...

Page 3: ...t Guide 5 mm x 1000 mm As a result of technical development the illustrations and descriptions in this operating manual can deviate in detail from the actual unit delivered 1 3 For Your Safety For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility Be sure to retain this manual for future re...

Page 4: ...hese will destroy the lamp as it is also electrically disconnected during transport To remove the transport safety cushions see Section 4 3 Power Supply The intelligent electronic power supply of the unit will adapt automatically to all AC currents from 110 to 240 Volts and 50 to 60 Hz Connect power cord to a properly grounded AC outlet UV Light Guide Treat the light guide with care it is an optic...

Page 5: ...ns mercury Do not discard with regular trash Dispose of as hazardous waste in accordance with local rules and regulations To control the curing process the UV power output of the system should be monitored on a regular basis with a radiometer Use a Zeta 7020 Radiometer available only in North America or similar unit Lamp Handling Any contamination such as fingerprints on the glass which has not be...

Page 6: ... of products to a dry and non sticky surface is possible in a short time The UV Wand System contains controller UV shutter starter timer cooling fan and the lamp module The opening times of the shutter are adjustable whereby exact and repeatable curing results can be obtained It also contains the power supply unit and all controls for operating the system With proper operation of the UV shutter th...

Page 7: ...r all circumstances The ultraviolet spectrum is divided into three sections UVA 315 nm 380 nm UVB 280 nm 315 nm UVC 100 nm 280 nm UVA is a part of natural sunlight and its most visible effect on human tissue is the tan Its intensity is easily underestimated as it is not visible An overdose of UVA will not cause a UV erythema sunburn but a heat erythema similar to visible light UVB is more aggressi...

Page 8: ... they emit the same spectrum This unit gives you superior UV output through state of the art technology Data on UV radiation power is deliberately not given as common standards of measurement do not exist The measuring instruments of different manufacturers deliver data which are not comparable However you are invited to compare but use the same measuring instrument 2 3 Displays Operating Elements...

Page 9: ...C Interface 10 Power Supply Socket 13 Fan Exhaust 11 Power Fuse Location 14 Socket XS1 Start Removing jumpering or putting out of operation of the safety devices can result in damage to the unit and is therefore prohibited 12 11 10 13 14 9 8900398 97034 UVC Wand Syst 6 29 00 11 41 AM Page 9 ...

Page 10: ... 000 hours Internal control voltage 24 VDC Warm up time of UV lamp 180s Dimensions width x height x depth 340 mm 160 mm 310 mm 13 4 6 3 12 2 UV Lamp Operating temperature 10 C 35 C 50 F 95 F Storage temperature 10 C 60 C 14 F 140 F Light Guides Storage and Operation temperature 5 C 30 C 41 F 86 F Light Guides Minimum Bend Radius Light guide Ø5 mm 80 mm 3 Light guide Ø8 mm 120 mm 4 8 Light guide 2 ...

Page 11: ...quirements 4 3 Lamp Module Assembly Lamp Replacement The changing of the lamp module should be done only after the lamp has completely cooled off Disconnect the power cord Remove the top cover of the unit by unscrewing the two upper screws on the left and right hand side of the unit respectively Disconnect the earth cable 340 mm 13 4 97034 0 0 0 0 T P U 160 mm 6 3 100 150 mm 4 6 310 mm 12 2 Space ...

Page 12: ...le Insert the lamp module setting the alignment cut outs into the support pins Gently push forward until the module is locked in the vertical position Install the knurled screw on the side of the lamp module Connect the red wire A at the bottom and the black wire B at the top of the lamp module Never leave the red wire disconnected as the power supply will be destroyed when the ignition button is ...

Page 13: ...nserted When using a dual branch liquid light guide the two branches must be positioned vertically above each other in the light guide socket in the front panel Insert the light guide all the way into the socket 2 and rotate it until it snaps into vertical position Be sure that no fingerprints are on the light entry or the light exit ends of the light guide Fingerprints can be removed with a lint ...

Page 14: ...work area and the adjacent workplace 4 5 3 Removal of the Light Guide Remove the light guide by firmly gripping the strain relief near the light guide retainer and pull out firmly Never pull on the jacketing portion of the light guide 4 6 Startup in Cold Conditions Switch on the power switch 10 on the backside of the unit The green LED U will light up on the front panel and the fan will begin to o...

Page 15: ...nsure that the adhesive or substrate are not burned 5 4 PLC Interface Optional Kit 8900399 The unit is equipped with an interface for computer controlled systems This interface permits you to control and monitor six important system parameters via Programmable Logic Control units The interface is galvanically isolated from the power supply by opto couplers and is read out by means of the external ...

Page 16: ...ion is actuated check cooling slots and fan When the lamp is cooled off the system can be reignited 6 3 Fan Control The rotation of the fan is monitored electronically Should the fan be obstructed or fail the lamp will automatically be switched off or will refuse to ignite The UV Wand System needs minimal care and maintenance When the lamp module is changed a cleaning of the lens near the module s...

Page 17: ...is not inserted correctly Shutter unit is defective Wrong Light Guide is used UVA Light Guide on UVC lamp The lens of the Light Guide is contaminated Corrections Check power voltage Push power on button Check fuses Replace power cord Replace UV lamp module Wait approximately 3 minutes until UV lamp starts automatically Insert Light Guide correctly see Section 4 4 Return to Loctite Service Use corr...

Page 18: ... UVC for 97034 2 Ø3 1000 mm 97328 Fine Wire Fuse glass tube 5 x 20 mm 3 15 A 250 V slow blow Foot switch 8900405 UV SafetyGlasses 97210 Zeta 7020 Radiometer 98002 Operator Manual 8900398 PLC Resistor Kit Optional 8900399 Power Cord not shielded according the national 8900406 regulations such as DIN VDE IEC SEV UL CSA SEMKO IEC B S IEC 3 pin US 8900398 97034 UVC Wand Syst 6 29 00 11 41 AM Page 18 ...

Page 19: ...ducts are available from Loctite the use of products parts or attachments which are not manufactured by Loctite no claim shall be allowed No Products shall be returned to Loctite for any reason without prior written approval from Loctite Products shall be returned freight prepaid in accordance with instructions from Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NE...

Page 20: ...oved by Loctite this declaration loses its validity Declaration of Conformity In accordance with the EC Regulations for Electro Magnetic Compatibility 89 336 EEC Appendix I The Manufacturer Loctite Deutschland GmbH Arabellastraße 17 D 80925 München declares that the unit designated in the following is as a result of its design and construction in accordance with the European regulations harmonized...

Page 21: ... Appendix 12 1 Pin Connection XS 1 Start via Foot switch Start 1 2 1 2 Start UV Wand System Foot switch 24 VDC potential free Polarity not defined Signal 8900398 97034 UVC Wand Syst 6 29 00 11 41 AM Page 21 ...

Page 22: ...14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PLC Overheated Lamp full power Shutter open Ignition successful Ignition UV lamp Exposure Signal UB UB UB UB UB UB UB UB UB UB UB UB UB UB USens UB UB USens USens USens R2 R2 R2 R2 R1 R1 UV Wand System 8900398 97034 UVC Wand Syst 6 29 00 11 41 AM Page 22 ...

Page 23: ...daption to PLC System Voltages U R1 R2 5 VDC Not needed 270 Ω 0 5 W 12 VDC 330 Ω 0 5 W 620 Ω 0 5 W 24 VDC 1 KΩ 0 5 W 1 2 KΩ 0 5 W 21 12 Appendix continued 8900398 97034 UVC Wand Syst 6 29 00 11 41 AM Page 23 ...

Page 24: ...Ontario L5N 7P2 Loctite Company de México S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de México México Loctite Brazil Av Prof Vernon Krieble 91 06690 11 Itapevi Loctite and Zeta are trademarks of Loctite Corporation U S A Copyright 2000 Loctite Corporation All rights reserved P N8900398 Rev A 7 00 8900398 97034 UVC Wand Syst 6 29 00 11 41 AM...

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