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Quick Troubleshooting 

 
Use this chart to help diagnose problems with the 
sprayer. 
 
 

Problem  
 
Pressure Decreasing 
 

 

 

 

 
 

Pressure Fluctuating 

 

 

 

 

 
Pressure Increasing 
 

 

 

Pressure Cannot Increase 
 
 
 
 
 
 
 
 
No Pressure  
 
 
 
 
 
Pressure Cannot Decrease 

 

Solution 
 

Rebuild or replace pump 

Clean hose and reduce cause of clogging 

Clean out or replace filter 

Open gauge clean-out valve and flush gauge protector 

Remove obstruction from clogged area 

Align agitators properly  

Replace pump housing 

Remove material with soft brush or air 

Remove obstruction from clogged area 

Use cable ties to position hose so it will not kink 

Reduce swath width by nozzle reduction; install smaller 
Nozzles & drive at a lower rate of speed 

Replace or repair  

Test switch and replace if faulty 

Replace fuse 

Open the manual pressure valve all the way and allow 
the electric ball valve to govern the pressure.   

 
Make sure all tank shut-off valves are open 

Tighten fittings so pump can prime 

Replace hose  

Remove obstruction 

Switch hydraulic hoses in the pump outlet  

Tighten PTO coupler  

Check that the agitator valve is open and that the liquid 
is being agitated 

27 

Summary of Contents for TR-30 Operators

Page 1: ...Trailer Sprayer TR 30 Operators Manual Locke Turf 307 Highway 52E Opp Alabama 36467 334 493 1300...

Page 2: ...ch are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on meth ods required to service Locke Turf equipment and are ready and a...

Page 3: ...continued operation would cause damage or excessive wear to other parts or cause a safety hazard It is the Retail Customer s responsibility to deliver the product to the authorized Locke Turf distribu...

Page 4: ...limited to instructions to Keep all guards in place when the machine is in operations Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop b...

Page 5: ...cals in place and readable See decal page 6 Overall condition good i e paint welds 7 Operator s manual has been delivered to owner and he has been instructed on the safe and proper use of the trailer...

Page 6: ...ter 5 Do not transport sprayer by loading the vehicle and sprayer on a trailer or other vehicle when the tank is filled with chemicals 6 Agricultural chemicals can be dangerous Always select the corre...

Page 7: ...ake sure all tools have been removed from the implement before attempting to operate it 6 Never use or store chemicals where children or pets could be exposed Do not touch the sprayer components with...

Page 8: ...chemical labels BEFORE using Properly store chemical emptied from the tank or dispose of it by the recommendations on chemical manufacturer s label Fasten appropriate fold pins when booms are folded...

Page 9: ...d directional control valves with throttling valves to maintain con stant spraying pressure when one or two sections of the boom are shut off Standard control units only Agitation line pressure gauge...

Page 10: ...sure to include your serial number and model number in correspondence also Your dealer wants you to be satisfied with your new machine If for any reason you are not Satisfied with the service received...

Page 11: ...loor jack rated for at least 2 000 lbs SAE wrenches A helper to assist in moving the sprayer Refer to Figure 1 1 Mounting the Control Box Refer to Figure 1 2 The magnet mount should be attached to a c...

Page 12: ...11...

Page 13: ...ions frequently Release system pressure before working on the sprayer by shutting off the pump and flipping the individual boom section switches on the control box Always wear rubber gloves when makin...

Page 14: ...13...

Page 15: ...is engaged electric current travels through the gearbox controlling the valve saucing the butterfly mechanism to move The valve has no stops and can be adjusted a full 360 degrees The Manual Pressure...

Page 16: ...omes in contact with the body wash off the contaminated area with soap and water 3 Keep chemical containers low when pouring 4 Do not smoke while handling chemicals CAUTION CAUTION Using Handwash Tank...

Page 17: ...pplication rate in the noz zle chars in this section For every applica tion rate there will be at least two nozzles that will yield the desired application For applica tions that require foliar covera...

Page 18: ...took to travel the distance in step 3 The number of ounces caught is the exact number of gallons per acre you will apply with that nozzle Distance for Each Nozzle to Spray 1 128 Acre Average Average N...

Page 19: ...size nozzle Density Conversion Table Weight of Solution Conversion Solution Specific Factor lbs Gal Gravity 7 00 84 92 7 50 90 95 8 00 96 98 8 34 Water 1 00 1 00 8 50 1 02 1 01 9 00 1 08 1 04 9 50 1 1...

Page 20: ...ge 21 The pressure is determined when the sprayer is cali brated Refer to Calibration Method 1 in the Turf Application Guide section starting on page 16 The electric pressure control valve is used to...

Page 21: ...20...

Page 22: ...se bolts pins and hose clamps Check the hoses pumps valves and fittings for leaks 10 Make sure that the hand wash tank is full of clean water Preparing the Sprayer NOTE Refer to Plumbing Diagram on pa...

Page 23: ...ff each knob one complete turn Do not use excessive pressure 2 Start the engine and turn the master switch on 3 Turn on all three boom section switches at the con trol box 4 Adjust the pressure adjust...

Page 24: ...Valves in next column 2 The boom pressure gauge is equipped with a ball valve that is used to clean out any chemical that has built up under the gauge protector With clean water in the sprayer tank an...

Page 25: ...eat this procedure several times Periodically clean each throttling valve by unscrewing the adjustment knob until it stops Flush it with the fresh water by operating the pump with the boom section swi...

Page 26: ...ut if it starts to drip the pump will have to be disassembled Before you disassemble the pump be sure to wash it out with fresh water If the pump is leaking before you remove it from the sprayer run t...

Page 27: ...gallon poly TR30 300 gallon poly 20 Level Float Boom Manual Fold or 20 Electric Fold Boom 200 gallon or 300 gallon low profile oval w 16 hinged lid fill basket 2 anti siphon fill assembly w quick disc...

Page 28: ...sing Remove material with soft brush or air Remove obstruction from clogged area Use cable ties to position hose so it will not kink Reduce swath width by nozzle reduction install smaller Nozzles driv...

Page 29: ...ck for power to clutch j On hydraulic units make sure vehicle s hydraulic PTO is engaged k Hydraulic lines may be disconnected or connected backwards a Clean filter b If filter is clean check for chem...

Page 30: ...rom fused wire and sending signal to the electric pressure control valve Replace valve if faulty a Check electric pressure control valve operation as follows With unit spraying hold the pressure adjus...

Page 31: ...ength leading to manifold If hose length is considerably longer than other sec tions cut hose length to match length of other boom sections b High flow Check the boom feed line for that boom section f...

Page 32: ...damage the nozzle b Inspect the check valve in front of each nozzle Clean and in spect rubber diaphragms The correct rubber viton diaphragm is marked with a v EPDM rubber diaphragms will become swol...

Page 33: ...er screen with 50 mesh screen a Check for proper lid fit a Make sure agitation valve is open b Check for obstructions or kinks on the agitation line c Inspect agitator head for plugged holes d Increas...

Page 34: ...ires on top of solenoid valves to correct order a Check to see that fuse is correct size 15 20 amps b Check for short circuit between switch ternimals inside control box Carefully separate touching wi...

Page 35: ...18 1 2 5 16 18 UNC 11 15 17 23 25 33 1 2 5 16 24 UNF 13 17 19 26 27 37 9 16 3 8 16 UNC 20 27 31 42 44 60 9 16 3 8 24 UNF 23 31 35 47 49 66 5 8 7 16 14 UNC 32 43 49 66 70 95 5 8 7 16 20 UNF 36 49 55 7...

Page 36: ...Locke Turf 307 Highway 52E Opp Alabama 36467 334 493 1300...

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