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TNR-I&S-02

Horizontal Installation:

In a horizontal application, it is important that condensate not be allowed
to buildup in the exhaust vent pipe.  To prevent this from happening, the
pipe should be installed with an slight upward slope. The vent system
should be supported every 5 feet of vertical run and every 3 feet of
horizontal run of vent pipe length.

Stress levels in the pipe and fittings can be significantly increased by
improper installation. If rigid pipe clamps are used to hold the pipe in
place, or if the pipe cannot move freely through a wall penetration, the
pipe may be directly stressed, or high thermal stresses may be formed
when the pipe heats up and expands.  Install accordingly to minimize such
stresses.

Follow the following procedure to vent through the wall:

1. Cut one 3 ½ in. 

(9.0 cm)

 diameter hole (for 3" 

(7.6 cm)

 diameter

pipe) or 4 ½” 

(11.5 cm)

 diameter hole (for 4" 

(10.2 cm)

 diameter

pipe).

2.  Use the proper PVC cement or sealant to secure the 90° exhaust vent

terminal provided with the water heater to the plastic pipes.  The
distance between the back edge of the 90° exhaust vent terminal and
the exterior wall (see Figure 14) must be 6 inches 

(13.0 cm)

.   Use the

proper cement and assembly procedures to secure the vent connector
joints between the terminal and the blower outlet.  Provide support
brackets for every 3 feet 

(1.0 m) 

of horizontal vent.

Vertical Installation:

Vertical venting must be supported every 5 feet of vertical run and every 3 feet
of horizontal run of vent pipe length.

Stress levels in the pipe and fittings can be significantly increased by improper
installation.  If rigid pipe clamps are used to hold the pipe in place, or if the pipe
cannot move freely through a wall penetration, the pipe may be directly
stressed, or high thermal stresses may be formed when the pipe heats up and
expands.  Install accordingly to minimize such stresses.

Follow the following procedure to vent through the roof:

1. Cut the necessary holes through the roof and ceiling.

2. Install the exhaust vent and air intake plastic pipes as shown in

Figure 15.  Make sure that the installation meets the local codes
and/or The National Fuel Gas Code ANSI Z223.1 (Latest Edition) or
CGA/CAN B149 Installation Code.

 

Figure 14

Typical Horizontal Power Vent System

 

Figure 15

Typical Vertical Power Vent System Installation

NOTICE

This unit can be vented using only PVC (Class 160, ASTM D-2241
Schedule 40, ASTM D-1785; or Cellular Core Schedule 40 DWV, ASTM
F-891), Schedule 40 CPVC (ASTM F-411) pipe.  The fittings, other
than the TERMINATIONS should be equivalent to PVC-DWV fittings
meeting ASTM F-2665. (Use CPVC fittings, ASTM F-438 for CPVC pipe.)
If CPVC pipe and fittings is used, then the proper cement must be
used for all joints, including joining the pipe to the Termination (PVC
material).  PVC materials should use ASTM –D2564 grade cement;
CPVC materials should use ASTM F-493 grade cement.

For water heaters in locations with high ambient temperatures (above
100° F) and/or insufficient dilution air, it is recommended that CPVC
pipe and fittings (MUST USE SUPPLIED VENT TERMINAL) be used.

Summary of Contents for TNR-I&S-02

Page 1: ...perature and pressure relief valve complies with local codes If the combination temperature and pressure relief valve does not comply with local codes replace it with one that does Install a discharge...

Page 2: ...ions will be short and direct 2 THIS WATER HEATER IS SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOOR DO NOT install this water heater on carpeting 3 FOR BASEMENT INSTALLATION provide a solid level elev...

Page 3: ...pening is to be located within twelve 12 inches of the enclosure top and the bottom opening within twelve 12 inches of the enclosure bottom Each opening shall have a free area of at least one square i...

Page 4: ...the time it is open Keep clear of the combination temperature and pressure relief valve discharge line outlet The discharge may be hot enough to cause scald injury The water is under pressure and may...

Page 5: ...injuy and may be used as a guide in determining the safest water temperature for your applications ALTERNATE SPACE HEATING WATER CONNECTIONS Connect the system supply and return piping to the water he...

Page 6: ...on instructions Water heater must be protected from freezing downdrafts during shutdown periods Provide protection of the building materials from degradation by flue gases from the exhaust vent termin...

Page 7: ...IONS FOR INSTALLATIONS The vent terminal must not terminate 1 Directly above a paved sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings 2 Less th...

Page 8: ...de wall if vented on the same wall 2 Use the proper PVC cement to secure the 90 exhaust vent and air intake terminals provided with the water heater to the plastic pipes The distance between the back...

Page 9: ...0 elbow referred to as the exhaust vent terminal and the air intake terminal Power Vent Terminal Location Refer to the Direct Vent Terminal Location see page 7 section previously mentioned to determin...

Page 10: ...tical run and every 3 feet of horizontal run of vent pipe length Stress levels in the pipe and fittings can be significantly increased by improper installation If rigid pipe clamps are used to hold th...

Page 11: ...other appliance Using this kit on other appliances and or water heaters can result in property damage personal injury or death DO NOT operate this water heater until the installation and assembly of t...

Page 12: ...pipe See Figure 19 5 Install concentric Y fitting and pipe assembly through the structure s hole and field supplied roof boot flashing Do not allow insulation or other materials to accumulate inside p...

Page 13: ...7 Take the time and effort to do a professional job Shortcuts will only cause you problems and delays in start up The majority of failures in these systems are the result of shortcuts and or improper...

Page 14: ...any damage or injury caused as a result of a cracked gas inlet as a result of excessive torque This water heater and its gas connection must be leak tested before placing the water heater in operatio...

Page 15: ...at satisfied 4 Blower pre purge 9 Main burner OFF 5 Igniter warm up 10 Blower post purge WARNING Water heaters are heat producing appliances To avoid damage or injury there must be no materials stored...

Page 16: ...1 6 TNR I S 02 LIGHTING INSTRUCTIONS Figure 24 Lighting Instruction Label...

Page 17: ...mperature during standby periods Lower water temperatures also extend tank life Remember no water heating system will provide exact temperatures at all times Allow a few days of operation at this sett...

Page 18: ...em Condensate Line OPERATION Sediment Removal Inspect Check Operation Clean Inlet Screen Inspect Inspect Free of Shrubs Debris Inspect Inspect INTERVAL Monthly Semi Annually Semi Annually As Required...

Page 19: ...sion Replace with a new valve of the recommended size as necessary A thorough inspection of the valve should be performed at least every three years by removing the temperature and relief valve from t...

Page 20: ...illed with condensate then replace pressure switch If filled empty hose Is the Collector Limit Switch N C If no then reset switch If this switch trips more than 3 times call service If all items above...

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