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RPV-I&S

1. When directly communicating with the outdoors, each opening must have

a minimum free area of 1 square inch per 4000 BTU 

(6.5 cm

2

/1.2 kw)

 per

hour of total input rating of all equipment in the enclosure.

2. When communicating with the outdoors through vertical ducts, each

opening must have a minimum free area of 1 square inch per 4000 BTU

(6.5 cm

2

/1.2 kw)

 per hour of total input rating of all equipment in the

enclosure.

3. When communicating with the outdoors through horizontal ducts, each

opening must have a minimum free area of 1 square inch per 2000 BTU

(6.5 cm

2

/0.6 kw)

 per hour of total input rating of all equipment in the

enclosure.

4. When ducts are used, they must be of the same cross-sectional area as

the free area of the openings to which they connect.  The minimum
dimension of rectangular air ducts must be not less than 3 inches

(7.5 cm).

Specially Engineered Installations

The requirements noted under CONFINED SPACES above must not necessarily
govern when special engineering, approved by the authority having jurisdiction,
provides an adequate supply of air for combustion, ventilation, and dilution of
flue gases.

WATER CONNECTIONS

Note:

BEFORE PROCEEDING WITH THE INSTALLATION, CLOSE THE MAIN WATER SUPPLY VALVE.

After shutting off the main water supply, open a faucet to relieve the water line

pressure to prevent any water from leaking out of the pipes while making the

water connections to the water heater.  After the pressure has been relieved,
close the faucet.  The COLD water inlet and HOT water outlet are identified on

the top of the water heater.  The fittings at the cold water inlet and hot water

outlet are dielectric waterway fittings with 3/4" NPT male thread.  Make the
proper plumbing connections between the water heater and the plumbing

system to the house.  Install a shut-off valve in the cold water supply line.

If this water heater is installed in a closed water supply system, such as one

having a back-flow preventer in the cold water supply, provisions must be made

to control thermal expansion.  

DO NOT

 operate this water heater in a closed

system without provisions for controlling thermal expansion.  Your water supplier

or local plumbing inspector should be contacted on how to control this situation

After installation of the water lines, open the main water supply valve and fill

the water heater.  While the water heater is filling, open several hot water

faucets to allow air to escape from the water system.  When a steady stream
of water flows through the faucets, close them and check all water connections

for possible leaks.

  NEVER OPERATE THE WATER HEATER WITHOUT

FIRST BEING CERTAIN IT IS FILLED WITH WATER.

This water heater can deliver scalding temperature water at any faucet in the
system. Be careful whenever using hot water to avoid scalding injury. Certain

appliances such as dishwashers and automatic clothes washers may require

increased temperature water. By setting the thermostat on this water heater to
obtain the increased temperature water required by these appliances, you

may create the potential for scald injury. To protect against injury, install an

anti-scald tempering valve in the water system. This valve will reduce point of
discharge temperature by mixing cold and hot water in branch supply lines.

Such valves are available from the local plumbing supplier. Please consult with

a plumbing professional.

 CAUTION

If sweat fittings are to be used 

DO NOT 

apply heat to the nipples on top of the

water heater. Sweat the tubing to the adapter before fitting the adapter to the
water connections. It is imperative that heat is not applied to the nipples containing

a plastic liner.

 WARNING

FAILURE TO INSTALL AND MAINTAIN A NEW, LISTED 3/4” X 3/4”

TEMPERATURE AND PRESSURE RELIEF VALVE WILL RELEASE THE

MANUFACTURER FROM ANY CLAIM THAT MIGHT RESULT FROM

EXCESSIVE TEMPERATURE AND PRESSURES.

 WARNING

For protection against excessive temperatures and pressure, install

temperature and pressure protective equipment required by local codes,

but not less than a combination temperature and pressure relief valve

certified by a nationally recognized testing laboratory that maintains

periodic inspection of production of listed equipment or materials as

meeting the requirements of the Standard for 

Relief Valves and Automatic

Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22 or the

Standard CAN1-4.4. Temperature and Pressure

 and the Standard 

CAN1-

4.4, Temperature, Pressure, Temperature and Pressure Relief Valves

and Vacuum Relief Valves

.  The combination temperature and pressure

relief valve shall be marked with a maximum set pressure not to

exceed the maximum working pressure of the water heater. The

combination temperature and pressure relief valve shall also have an

hourly rated temperature steam BTU discharge capacity not less than

the hourly rating of the water heater.

Install the combination temperature and pressure relief valve into the

opening provided and marked for this purpose on the water heater.

Note:

  Some models may already be equipped or supplied with a

combination temperature and pressure relief valve. Verify that the

combination temperature and pressure relief valve complies with local

codes. If the combination temperature and pressure relief valve does

not comply with local codes, replace it with one that does.  Follow the

installation instructions above on this page.

Install a discharge line so that water discharged from the combination

temperature and pressure relief valve will exit within six (6) inches

(15.2 cm)

 above, or any distance below the structural floor and cannot

contact any live electrical part. The discharge line is to be installed to

allow for complete drainage of both the combination temperature and

pressure relief valve and the discharge line.  The discharge opening

must not be subjected to blockage or freezing.

 DO NOT

 thread, plug

or cap the discharge line.  It is recommended that a minimum clearance

of four (4) inches 

(10.2 cm)

 be provided on the side of the water

heater for servicing and maintenance of the combination temperature

and pressure relief valve.

Do not place a valve between the combination temperature and pressure

relief valve and the tank.

 WARNING

Hydrogen gas can be produced in an operating water heater that

has not had water drawn from the tank for a long period of time

(generally two weeks or more). Hydrogen gas is extremely
flammable. To prevent the possibility of injury under these conditions,

we recommend the hot water faucet to be open for several minutes

at the kitchen sink before you use any electrical appliance which is
connected to the hot water system. If hydrogen is present, there

will be an unsual sound such as air escaping through the pipes as hot

water begins to flow.  Do not smoke or have open flame near the
faucet at the time it is open.

Summary of Contents for RPV-I&S

Page 1: ...ged in water You should contact a qualified service technician to inspect the appliance and to replace any part of the control system including the combination gas control which has been submerged in water Make sure that you check the rating plate and combination gas control on the water heater to be certain that the type of gas being supplied corresponds with the marking on the rating plate and c...

Page 2: ... is recommended that a minimum clearance of four 4 inches 10 2 cm be provided on the side of the water heater for servicing and maintenance of the combination temperature and pressure relief valve MINIMUM CLEARANCES This installation must allow access to the front of the water heater and adequate clearance must be provided for servicing and operating this water heater The water heater may be insta...

Page 3: ...ainst on installations where condensation can form in the venting system Formation of condensation in the venting system of Power Vented water heaters is dependent upon installation conditions including but not limited to 1 Ambient temperature and humidity of installation location 2 Ambient temperature and humidity of venting space vent distance and slope 3 And product usage In order to effectivel...

Page 4: ... support brackets for every 3 feet 91 m of horizontal vent THROUGH THE ROOF VENTING VERTICAL VENTING Cut the necessary holes through the roof and ceiling and install the vent connector as shown in Figure 4 Make sure that the installation meets the local codes and or The National Fuel Gas Code ANSI Z223 1 Latest Edition or CGA CAN B149 Installation Code Figure 2 TABLE 3 VENT CONNECTOR LENGTHS FOR 4...

Page 5: ...ing with 3 7 6 cm PVC use a 3 7 6 cm to 2 5 1 cm reducer to exit through the building wall with 2 5 1 cm PVC Use the 2 5 1 cm vent terminal supplied with the water heater to terminate on the outside of the building If the length of the 2 5 1 cm needed to go through the wall is greater than 14 35 6 cm use 3 7 6 cm PVC to go through the wall and reduce to 2 5 1 cm PVC immediately after exiting the o...

Page 6: ... and or The National Fuel Gas Code ANSI Z223 1 Latest Edition or CGA CAN B149 Installation Code THROUGH THE WALL VENTING WITH LOW GROUND CLEARANCE When venting cannot exit through the wall at a height greater than or equal to 12 30 5 cm from the ground or from the anticipated snow level then the installation must be modified as shown below see Figure 10 Refer to Table 9 for maximum venting lengths...

Page 7: ...zation equipment in the confined space but not less than 100 square inches 645 cm2 One opening must be within 12 inches 31 cm of the top and one within 12 inches 31 cm of the bottom of the enclosure All Air From Outdoors The confined space must be provided with two permanent openings one commencing within 12 inches 31 cm of the top and one commencing within 12 inches 31 cm from the bottom of the e...

Page 8: ...ble from the local plumbing supplier Please consult with a plumbing professional CAUTION If sweat fittings are to be usedDO NOT apply heat to the nipples on top of the water heater Sweat the tubing to the adapter before fitting the adapter to the waterconnections Itisimperativethatheatisnotappliedtothenipplescontaining a plastic liner WARNING FAILURE TO INSTALL AND MAINTAIN A NEW LISTED 3 4 X 3 4 ...

Page 9: ...supply to the corresponding locations that were connected to the flexible line cord The wiring diagram for the 48 gal 65 000 BTU 181 7 L 19 1 Kw Hr 65 gal 65 000 BTU 246 1 L 19 1 Kw Hr and 75 gal 76 000 BTU input 283 9 L 22 3 Kw Hr models is located in Figure 11 on page 10 The wiring diagram for the 40 gal 40 000 BTU 151 4 L 11 7 Kw Hr and 48 gal 40 000 BTU 181 7 L 11 7 Kw Hr models are located in...

Page 10: ...10 RPV I S Figure 11 ...

Page 11: ...11 RPV I S Figure 12 ...

Page 12: ...anual gas control valve to the appliance and call a qualified service technician Note Whenever the water heater is filled with cold water condensate will form on the cool tank surface and drops of water will fall on the hot burner and combustion chamber surfaces producing a sizzling noise Condensation is normal and does not indicate a leak It will disappear when the tank becomes heated FOR YOUR SA...

Page 13: ...pplier or local plumbing inspector on how to correct this situation Do not plug the combination temperature and pressure relief valve outlet 10 A combination sacrificial anode rod hot water outlet nipple has been installed to extend tank life The anode rod should be inspected periodically every 2 years and replaced when necessary to prolong tank life Water conditions in your area will influence th...

Page 14: ...icals such as those used for boiler treatment must not be introduced into potable water used for space heating 3 This water heater must not be connected to an existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than required for other means a tempering valve must be installed to ...

Page 15: ...l c Applicator Tools i A pure bristle paintbrush or roller may be used to apply cement Prompt application of the cement is important due its fast drying properties 3 Inspection Cleaning Priming and Cementing a Inspect the pipe inside and out for dirt dust moisture or grease etc Check pipe and fittings for splits or cracks and replace if necessary b Clean pipe and fittings are imperative for proper...

Page 16: ...16 RPV I S Printed in USA ...

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