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15

RPV-I&S

VENT PIPE PREPARATION AND JOINING

Most failures in PVC, CPVC or ABS systems result from improper preparation and

joining of pipe and fittings.  The guidelines below must be followed when

installing the venting system. If you have any question about the application
or installation of the PVC, CPVC or ABS venting system, contact the manufacturer,

supplier, or your plumbing professional.

1)

Specific cleaners, solvents, primers and cements are available for PVC,

CPVC and ABS pipe. Be sure these materials match the type of pipe to be
installed.  Never use all-purpose cements, commercial glues and adhesives

or ABS cement to join PVC or CPVC pipe and fittings.

a) CLEANERS, SOLVENTS, PRIMERS AND CEMENTS ARE

FLAMMABLE.  Do not store or use these materials near

heat or open flame, or in the vicinity of other appliances.

2)

Use proper cutting, deburring and applicator tools to ensure proper

preparation and joining of pipe and fittings.

a)

Cutting Tools

i)

A square cut must be achieved with a miter box saw or pipe

cutter to ensure a proper mating with the female. If a pipe

cutter is used, the burr created at the outer edge of the pipe
must be removed.

b)

Deburring Tools

i)

A file, knife or plastic deburring tool can be used to remove

burrs. Burrs must be removed from the inside and outside
edges of the pipe to ensure a proper seal.

c)

Applicator Tools

i)

A pure bristle paintbrush or roller may be used to apply

cement.  Prompt application of the cement is important due
its fast drying properties.

3)

Inspection, Cleaning, Priming and Cementing

a)

Inspect the pipe inside and out for dirt, dust, moisture or grease

etc. Check pipe and fittings for splits or cracks and replace if
necessary.

b)

 Clean pipe and fittings are imperative for proper joining. Following
cutting and deburring, wipe away any foreign material with a clean

dry rag.  If wiping fails to thoroughly clean surfaces, chemical

cleaning is necessary.

c)

Primer must be applied to the pipe surface and fitting socket with

a natural bristle brush. This serves to soften and prepare the PVC or
CPVC for cementing.

d)

Cementing must be done quickly to avoid over-drying before joining.

i)

Apply one coat to the outside end of the pipe at a width

slightly greater than the depth of the socket.

ii)

Apply a coat around the inside of the fitting socket.

iii)

Apply a second coat around the end of the pipe.

4)

Joining

a)

Joints should be made immediately after cement is applied.

b)

After fully inserting pipe into fitting socket, give pipe about ¼ turn

to help spread cement evenly.  Hold joint together for about 15 to
20 seconds.

c)

Remove excess cement from around pipe and fitting with a clean
rag.

d)

Cement drying times may vary.  Be sure to allow for the
recommended drying time before disturbing joints.

For more specific and detailed information about the above, contact the
manufacturer, supplier, or competent professional.

Summary of Contents for RPV-I&S

Page 1: ...ged in water You should contact a qualified service technician to inspect the appliance and to replace any part of the control system including the combination gas control which has been submerged in water Make sure that you check the rating plate and combination gas control on the water heater to be certain that the type of gas being supplied corresponds with the marking on the rating plate and c...

Page 2: ... is recommended that a minimum clearance of four 4 inches 10 2 cm be provided on the side of the water heater for servicing and maintenance of the combination temperature and pressure relief valve MINIMUM CLEARANCES This installation must allow access to the front of the water heater and adequate clearance must be provided for servicing and operating this water heater The water heater may be insta...

Page 3: ...ainst on installations where condensation can form in the venting system Formation of condensation in the venting system of Power Vented water heaters is dependent upon installation conditions including but not limited to 1 Ambient temperature and humidity of installation location 2 Ambient temperature and humidity of venting space vent distance and slope 3 And product usage In order to effectivel...

Page 4: ... support brackets for every 3 feet 91 m of horizontal vent THROUGH THE ROOF VENTING VERTICAL VENTING Cut the necessary holes through the roof and ceiling and install the vent connector as shown in Figure 4 Make sure that the installation meets the local codes and or The National Fuel Gas Code ANSI Z223 1 Latest Edition or CGA CAN B149 Installation Code Figure 2 TABLE 3 VENT CONNECTOR LENGTHS FOR 4...

Page 5: ...ing with 3 7 6 cm PVC use a 3 7 6 cm to 2 5 1 cm reducer to exit through the building wall with 2 5 1 cm PVC Use the 2 5 1 cm vent terminal supplied with the water heater to terminate on the outside of the building If the length of the 2 5 1 cm needed to go through the wall is greater than 14 35 6 cm use 3 7 6 cm PVC to go through the wall and reduce to 2 5 1 cm PVC immediately after exiting the o...

Page 6: ... and or The National Fuel Gas Code ANSI Z223 1 Latest Edition or CGA CAN B149 Installation Code THROUGH THE WALL VENTING WITH LOW GROUND CLEARANCE When venting cannot exit through the wall at a height greater than or equal to 12 30 5 cm from the ground or from the anticipated snow level then the installation must be modified as shown below see Figure 10 Refer to Table 9 for maximum venting lengths...

Page 7: ...zation equipment in the confined space but not less than 100 square inches 645 cm2 One opening must be within 12 inches 31 cm of the top and one within 12 inches 31 cm of the bottom of the enclosure All Air From Outdoors The confined space must be provided with two permanent openings one commencing within 12 inches 31 cm of the top and one commencing within 12 inches 31 cm from the bottom of the e...

Page 8: ...ble from the local plumbing supplier Please consult with a plumbing professional CAUTION If sweat fittings are to be usedDO NOT apply heat to the nipples on top of the water heater Sweat the tubing to the adapter before fitting the adapter to the waterconnections Itisimperativethatheatisnotappliedtothenipplescontaining a plastic liner WARNING FAILURE TO INSTALL AND MAINTAIN A NEW LISTED 3 4 X 3 4 ...

Page 9: ...supply to the corresponding locations that were connected to the flexible line cord The wiring diagram for the 48 gal 65 000 BTU 181 7 L 19 1 Kw Hr 65 gal 65 000 BTU 246 1 L 19 1 Kw Hr and 75 gal 76 000 BTU input 283 9 L 22 3 Kw Hr models is located in Figure 11 on page 10 The wiring diagram for the 40 gal 40 000 BTU 151 4 L 11 7 Kw Hr and 48 gal 40 000 BTU 181 7 L 11 7 Kw Hr models are located in...

Page 10: ...10 RPV I S Figure 11 ...

Page 11: ...11 RPV I S Figure 12 ...

Page 12: ...anual gas control valve to the appliance and call a qualified service technician Note Whenever the water heater is filled with cold water condensate will form on the cool tank surface and drops of water will fall on the hot burner and combustion chamber surfaces producing a sizzling noise Condensation is normal and does not indicate a leak It will disappear when the tank becomes heated FOR YOUR SA...

Page 13: ...pplier or local plumbing inspector on how to correct this situation Do not plug the combination temperature and pressure relief valve outlet 10 A combination sacrificial anode rod hot water outlet nipple has been installed to extend tank life The anode rod should be inspected periodically every 2 years and replaced when necessary to prolong tank life Water conditions in your area will influence th...

Page 14: ...icals such as those used for boiler treatment must not be introduced into potable water used for space heating 3 This water heater must not be connected to an existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than required for other means a tempering valve must be installed to ...

Page 15: ...l c Applicator Tools i A pure bristle paintbrush or roller may be used to apply cement Prompt application of the cement is important due its fast drying properties 3 Inspection Cleaning Priming and Cementing a Inspect the pipe inside and out for dirt dust moisture or grease etc Check pipe and fittings for splits or cracks and replace if necessary b Clean pipe and fittings are imperative for proper...

Page 16: ...16 RPV I S Printed in USA ...

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