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LNS Turbo HB, Instruction Manual

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LNS Turbo HB Instruction Manual Download Page 9

CHAPTER 2: SETTING INTO OPERATION 

2-1 

 

TURBO HB 

 
 
 

CHAPTER 2:  

SETTING INTO OPERATION 

 

Summary of Contents for Turbo HB

Page 1: ...LNS SA CH 2534 Orvin www LNS group com Instruction manual ENG...

Page 2: ......

Page 3: ...2 5 2 5 3 Installation safety 2 6 2 5 4 Security analysis for the correct incorporation 2 7 2 6 Installation and startup 2 8 2 6 1 Conveyor Drive 2 8 2 6 2 Leveling 2 8 2 6 3 Connection to the machin...

Page 4: ...ours 4 2 4 2 Cleaning 4 2 4 3 Factors affecting performance 4 2 CHAPTER 5 OPTIONS 5 1 5 1 Air header 5 2 5 2 Chip stripper bar 5 4 5 3 Spare parts 5 5 5 3 1 Layout of the elements Direct drive version...

Page 5: ...CHAPTER 1 INTRODUCTION 1 1 TURBO HB CHAPTER 1 INTRODUCTION...

Page 6: ...here filtration is not required Its simple yet robust construction ensures it offers a long continuous trouble free operation in the most demanding of today s machining environments Combining the late...

Page 7: ...d responsible for damage and problems arising from the use of options and products other than LNS products or products approved by LNS SA The names of the products indicated in this manual are registe...

Page 8: ...ed to help in communications with LNS SA regarding size queries and enquiries Drawing dimension Conveyor terminology A Baffle width B Frame height C Baffle height D Frame width E Baffle length F Cover...

Page 9: ...CHAPTER 2 SETTING INTO OPERATION 2 1 TURBO HB CHAPTER 2 SETTING INTO OPERATION...

Page 10: ...mages to objects 2 2 Unpacking For practical and safety reasons the conveyor must be unpacked in a spacious well lit location Check to see that the lifting capacity of the hoisting crane or lift truck...

Page 11: ...or within the operating range of the overhead hoist crane forklift or any other means used for lifting and transportation Lifting points are strategically placed around the conveyor system to allow th...

Page 12: ...design of conveyor the castors may either be welded to the conveyor or bolted to the conveyor If they are bolted to the conveyor they are normally shipped bolted upside sown to the castor plate for st...

Page 13: ...ce must ensure that the conveyor cannot run when the machine door is open All safety interlocks on the conveyor or machine must not be over written at anytime The installation of the Hinge conveyor on...

Page 14: ...ency stop cord around the discharge of the conveyor must be integrated to the machine tools emergency stop circuit where the conveyor and machine are stopped immediately if the cord is pulled labeled...

Page 15: ...t and assess the need of access and or for the approach Identify sources of risks including failures and failure modes associated with each task Risks can come from o machine in which the device is in...

Page 16: ...s not equiped with leving castors or jacking screws then it may be necessary to shim the system to make it level When the conveyor is installed to the machine it may be necessary to level the conveyor...

Page 17: ...ing the installation ensure that the motor is wired in accordance with the supply voltage available The supply voltage of the conveyor is indicated on the electrical drawing supplied in the conveyors...

Page 18: ...6 6 Electrical control Your conveyor may or may not be supplied with an electrical control depending on the machine and applications requirements If an electrical control is supplied then please see t...

Page 19: ...CHAPTER 3 CONVEYOR BELT 3 1 TURBO HB CHAPTER 3 CONVEYOR BELT...

Page 20: ...conveyor belt tension is essential to ensure proper operation and extended life of the conveyor components The belt has been properly tensioned during factory assembly As normal wear occurs the belt m...

Page 21: ...wings as shown below Check to see that the clutch body is square to the bearing mounting bracket If it is not this will generally indicate which direction the belt is off on side to side tension Once...

Page 22: ...r turns adjusting belt but clicks at rotation 4 Manually rotate belt back and forth This distributes tension evenly throughout the belt 5 Repeat steps 3 and 4 until belt rotation no longer results in...

Page 23: ...on the belt tension adjusting screws see drawing below and back off the belt tensioning adjusting screws see drawing below until they are flush with the face of the adjusting bracket 4 Loosen the two...

Page 24: ...shaft and pull the belt out of the conveyor Be sure to wear gloves to avoid being cut by sharp edges on the belt When only a few feet of belt remain in the conveyor the belt on the floor will have eno...

Page 25: ...the weight of the belt inside the frame should be enough to prevent it running back out on it s own 13 Continue feeding the belt into the conveyor frame One person may have to use a pry bar to help it...

Page 26: ...otation without moving the belt On a new belt zero slack is O K but if the belt is difficult to move with the vise grips it s too tight 19 Visually confirm the belt is located in the center of the fra...

Page 27: ...rrying out any maintenance on the conveyor 3 6 1 Standard and Heavy Duty belts Item No Description 1 Hex head screw 1 Lock washer 1 Tail disc on inside of frame 2 Hinge plate w cleat 3 Hinge plate 4 H...

Page 28: ...nside of frame 2 Hinge plate w cleat 3 Hinge plate assembly 3 Side wing right hand 3 Side wing left hand 4 Hinge plate w wiper cleat 5 Wiper 6 Washer 7 Hex head screw 8 Link plate 8 Roller link assemb...

Page 29: ...CHAPTER 4 MAINTENANCE 4 1 TURBO HB CHAPTER 4 MAINTENANCE...

Page 30: ...isable because particles could become lodged in sensitive areas and impede the proper operation of the conveyor At no time should solvents such as acetone or diluents be used for cleaning the conveyor...

Page 31: ...CHAPTER 5 OPTIONS 5 1 TURBO HB CHAPTER 5 OPTIONS...

Page 32: ...r can come in two forms with a solenoid control valve or without The solenoid can be supplied when a timer is used in the conveyor control The solenoid automatically starts the air supply to the air h...

Page 33: ...elow Air requirement chart m3 hour Belt width mm 102 203 305 406 508 610 762 914 Air pressure Bar 0 7 2 5 4 9 7 1 9 5 10 9 14 8 19 7 23 4 0 8 2 9 5 3 7 8 10 4 12 1 16 1 21 6 25 8 1 0 3 1 5 8 8 7 11 2...

Page 34: ...bar may or may not be supplied with your conveyor The chip stripper bar is designed to grab long strings of chips from the belt in order to prevent them being carried back down the incline and into th...

Page 35: ...version Designation Description 1 Motor 2 Motor mounting plate 3 Torque arm bracket 4 Side plate discharge RH right hand 5 Side plate discharge LH left hand 6 Discharge cover 7 Discharge support 8 Dr...

Page 36: ...end cover 25 Tail disc 26 Tail baffle 27 Baffle RG 28 Baffle LH 29 Top cover load 30 Baffle gusset 31 Track incline RG 32 Top cover incline 33 Drive cover Please note that the appearance of the convey...

Page 37: ...CHAPTER 6 APPENDICES 6 1 TURBO HB CHAPTER 6 APPENDICES Appendix A Ordering form A 2 Appendix B Address LNS A 3...

Page 38: ...e photocopied duly filled out and returned to your retailer or nearest LNS SA agent Company name Person in charge Address ZIP City Country Phone Fax Type of device Serial number Qty Ordering no Descri...

Page 39: ...TURBO UK Waterside Park Valley Way Wombwell GB Barnsley S73 0BB sales Lnsturbouk com www Lns europe com TEL 44 1226 27 00 33 FAX 44 1226 27 00 44 ITALIA LNS AUTOMAZIONE S R L Via Mons Colombo 34 IT 21...

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