LLOYDS Cal Flame BBQ08874CP Owner'S Manual Download Page 33

Convection Grills

LTR50001038, Rev. E

Appendix

www.calflamebbq.com

31

Problem: Smell of gas is present
Solution:

Check for loose connections in the gas line. Perform a leak test following the procedure described 

in this manual.

Problem: Burner does not ignite
Solution:

Note: Turn off the gas at the source while troubleshooting.
Use the following procedure with the figure below.
Check the position of the sparker tip. It should be pointing forward towards the front of the 

burner.

Make sure there is a blue spark at the electrode tip to the burner.

• 

Make  sure  the  igniter  wire  is  connected  firmly  to  the  valve  ignition  device  and  the 

• 

electrode.

Make sure the valve orifice is free of any debris, dust or grease.

• 

Make sure the valve orifice is aligned inside the front hole of the burner.

• 

If there is no spark at all, replace the electrode or igniter wire.

• 

Problem:

Burner tube is misaligned over the orifice

Solution:

Reposition the burner tube so that it is properly seated over the orifice.

Problem: Obstruction in the gas line
Solution:

Remove the fuel line from grill. (Do not smoke or perform any maintenance in the vicinity of an 

open flame.) Open the gas valve for one second to blow out any debris. Close off the gas valve 

and reconnect the fuel line securely. Let the area ventilate for a few seconds before reconnecting 

the fuel line.

Problem: Yellow Flame
Solution:

Once the entire burner is operating, check the flame color to be sure that it is mostly blue. Some 

yellow at the tips may be present due to impurities in the fuel. If the flame is golden or yellow in 

color, the reason could be seasoning salts, oil film, or other foreign matter on the burner.

Appendix

Troubleshooting

Summary of Contents for Cal Flame BBQ08874CP

Page 1: ...LTR50001038 Rev E 1 1 16...

Page 2: ...ill Operation 16 Grill Controls 17 Lighting the Burners 18 Proper Burner Flame 19 Gas Cylinder Orientation 20 Heat Distribution on the Cooking Grates 20 Convection Fan 20 Cooking with the Rotisserie 2...

Page 3: ...pply power to your Cal Flame grill Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit...

Page 4: ...e off and smother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire extin...

Page 5: ...carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home Here are some general considerations when...

Page 6: ...ction materials Note The terms built in construction and grill enclosure as used in these instructions refer to any method for installing a barbecue island for use A barbecue island is both built in c...

Page 7: ...Height BBQ08954P Deluxe Side by Side Burner 25 12 7 BBQ08899P Deluxe Double Side Burner 12 22 7 Built in Dimensions Plan the installation so that the electrical connection gas shut off valve and press...

Page 8: ...Side By Side Flat Burner 24 19 BBQ08852P Single Flat Side Burner 11 17 12 Minimum Distance Between Grill and Side Burner WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH WIDTH WIDTH Minimum Clearance...

Page 9: ...ucted Each opening shall have a total free area of not less than 10 square inches 254 square mm Ventilation openings shall be provided at floor level and shall have a total free area of not less than...

Page 10: ...LP cylinder must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders...

Page 11: ...tion of your barbecue island needs to be and terminate with a shut off valve with a male fitting Check with a contractor or your local inspector for requirements Always check the rating plate to make...

Page 12: ...for installation of your electrical service When installed in the United States the electrical wiring must meet the requirements of National Electric Code ANSI NFPA 70 1999 and any applicable state or...

Page 13: ...talled and plugged in before you can use it This needs to be done before the grill is inserted in the island When the transformer is attached to the grill chassis use care in placing the grill in the...

Page 14: ...ide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines w...

Page 15: ...r the convection grill can be configured for both LP and NG Make sure you connect to the correct fitting depending on your gas type Connect to gas line to the grill as shown in step 3 1 above c Connec...

Page 16: ...ot attempt to repair the cylinder valve if it is damaged The cylinder must be replaced Turn all control knobs back to the full OFF 6 position If you are unable to stop a leak Turn all control knobs ba...

Page 17: ...ww calflamebbq com 15 Attaching the Rotisserie Motor Attach the two brackets to the sides of the grill one on each side using two screws as shown below Slide the rotis motor on one of the brackets as...

Page 18: ...uch as cans or jars on grills or side burners Explosion may result resulting in injury or death Any sealed container such as a pressure cooker must have a properly operating pressure relieve valve to...

Page 19: ...ebbq com 17 Grill Controls The controls shown below are for Cal Flame drop in grills Familiarize yourself with these controls before lighting your grill The push switches controlling the fan and halog...

Page 20: ...Keep your face as far away from the burners as 2 possible Press and rotate the burner knob counter 3 clockwise past the light position to HIGH You will hear a loud click as the electronic lighter pro...

Page 21: ...burner See top figure at right When the burner is set on low the flame should be just slightly visible when viewed from the side See bottom figure at right Note Flame that is mostly yellow or golden...

Page 22: ...ng A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed Cooking in this way distributes heat more efficiently so you no longer...

Page 23: ...ngs Remove the warming rack 1 Place the pointed end of the rotis rod into the 2 motor and rest the threaded end on the support at the side of the grill When the rod is pushed as far as possible into t...

Page 24: ...Producing intense infrared heat it cooks quickly with searing heat to seal in juices Note The Sear Zone infrared burner is NOT the same as the infrared back burner used with the rotisserie Instructio...

Page 25: ...ing area so that the notches in the 2 side rest on the round metal posts attached to the inside of the grill area The charcoal tray will resting over but not ON the burners Place the ash screen in the...

Page 26: ...with a bacteria resistant surface It is on a gliding mechanism that locks in full open position A switch in the slider allows the cutting board to be removed for cleaning The griddle tray is an option...

Page 27: ...w of combustion and ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills an...

Page 28: ...live near the beach need to be diligent in maintaining their stainless steel hardware You need to clean and polish your stainless steel frequently apply a protectant and ensure water does not collect...

Page 29: ...ush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip Inspect each burner for damage cracks and holes If...

Page 30: ...s and the flame tamers from the grill and set them aside They don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pa...

Page 31: ...ect each burner for damage such as cracks and holes If any damage is found don t use the grill until you replace the burner Clean the grill interior 4 While the burners are out of the grill you can us...

Page 32: ...crew 7 and screw clip WARNING Never attempt to replace a light bulb when the grill is in use Serious burns will result WARNING Never touch halogen bulbs with your bare fingers Use a tissue or a small...

Page 33: ...aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so...

Page 34: ...ease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed an...

Page 35: ...depending on the size and model of your grill The kit contains orifices to convert main burners infrared burners and side burners Before you begin make certain the LP gas source has been disconnected...

Page 36: ...the valve orifice Using a 6mm socket or nut driver remove the d orifice for the burner Apply a small amount of pipe compound to the e orifice threads Screw in the orifice until it is finger tight f T...

Page 37: ...er OR Two 54 orifices for dual infrared burners Pipe compound suitable for natural gas You will need 7mm wrench socket or nut driver One or two 1 75mm orifices depending on your side burner Pipe compo...

Page 38: ...ase it from the igniter and gas supply valve Take the burner out of the grill and store it in a 6 safe and dry place Install the Sear Zone burner Align the gas inlet on 7 the burner with the gas suppl...

Page 39: ...Convection Grills LTR50001038 Rev E Appendix www calflamebbq com 37 2 1 HALOGEN LIGHT HALOGEN LIGHT WIRE NUT WIRE NUT LIGHT SWITCH CONVECTION FAN SWITCH CONVECTION FAN TRANSFORMER PLUG Wiring Diagram...

Page 40: ...4 10 19 5 25 20 7 2 30 19 24 3 9 15 12 11 13 17 18 4 16 29 1 28 23 22 31 17 33 32 27 26 19 34 6 8 LP BBQ04101067 NG BBQ04101059 MAIN ORIFICE LP BBQ04101073 NG BBQ04101072 BACK BURNER ORIFICE Replaceme...

Page 41: ...19 Regulator LP All BBQ04101043 Regulator NG All BBQ04103040 20 Warming rack 3 burner BBQ08100656 CC 4 burner BBQ01000657 CC 5 burner BBQ08100658 21 Rotisserie bracket All BBQ04100786 22 Flame tamer A...

Page 42: ...purchase LIMITED WARRANTY YEAR LIMITED TY D W W T WAR NT AN R R RR RA A T T TY Y T T T N N NT T R R A A AN N N R R RR RA A A Y W D D W T T T T N N NT T N N N W W R R R R A A A A A A R R G A S V A L VE...

Page 43: ...s all warranties expressed or implied in fact or in law to the extent allowed by your State s Law including the warranty of merchantability and fitness for use except as stated specifically herein All...

Page 44: ...____________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number __________________________________...

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