LLOYDS Cal Flame BBQ08874CP Owner'S Manual Download Page 18

Convection Grills

LTR50001038, Rev. E

Using 

Your Grill

www.calflamebbq.com

16

Warning

NEVER

 cover the entire cooking or grill surface with griddles or pans. Overheating will occur and burners 

will not perform properly when combustion heat is trapped below the cooking surface.

CAUTION: 

NEVER spray water on a hot gas unit. This may damage porcelain or cast iron components.

Read all instructions before you operate your grill .

Using Your Grill

Basic Grill Operation

We recomme

nd you wash your entire grill with soap 

and  water  prior  to  lighting  it  for  the  first  time.  Oils 

are used during the manufacturing process and some 

residual  oil  may  still  be  on  the  stainless  steel  parts 

of  your  grill.  Washing  will  reduce  the  possibility  of 

discoloration.  We  also  recommend  you  keep  your 

grill covered when not in use. This will minimize the 

amount of dust and dirt that accumulates on your grill 

and extend the life of your grill.
Remember  to  use  your  Cal  Flame  grill  safely  by 

following these reminders:

It  is  dangerous  to  use  barbecue  grills  and  side 

• 

burners in any manner other than for what it is 

designed for.

Do not use charcoal in a gas grill or side burner.

• 

Do not heat sealed containers such as cans or jars 

• 

on  grills  or  side  burners.    Explosion  may  result 

resulting in injury or death.  Any sealed container, 

such as a pressure cooker, must have a properly 

operating  pressure  relieve  valve  to  minimize 

explosion hazard.
Never  put  combustible  material  such  as  paper, 

• 

cloth, or flammable liquids on your grill at any time.  

Do not use grill, side shelves, cabinets, or any area 

around grill to store flammable materials.  
Never  operate  main  burners  and  rear  infrared 

• 

convection  burners  at  the  same  time.  Excessive 

grill temperatures will result.

Before lighting, make sure all burner controls are off.  

Do  not  attempt  to  light  the  burners  if  the  smell  of 

gas is present. Check the connection with a soap and 

water solution after attaching the hose.  For LP units, 

make  sure  there  is  gas  in  the  tank  and  it  is  sitting 

upright. For natural gas units, make sure the shut off 

valve is on.

Make sure the drip tray is in place.

1. 

Light the grill burners using the instructions on the 

2. 

previous page.

Turn  the  control  knob  to  HIGH  and  preheat  the 

3. 

grill for 15 minutes.  Close the top cover during 

the appliance preheat period.
Place  the  food  on  the  grill  and  cook  to  desired 

4. 

completion. Adjust heat setting if necessary.  You 

may set the control knob to any position between 

HIGH and LOW.

Allow the grill to cool and clean the drip tray after 

5. 

each use.

Do not leave the grill unattended while cooking.

Summary of Contents for Cal Flame BBQ08874CP

Page 1: ...LTR50001038 Rev E 1 1 16...

Page 2: ...ill Operation 16 Grill Controls 17 Lighting the Burners 18 Proper Burner Flame 19 Gas Cylinder Orientation 20 Heat Distribution on the Cooking Grates 20 Convection Fan 20 Cooking with the Rotisserie 2...

Page 3: ...pply power to your Cal Flame grill Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit...

Page 4: ...e off and smother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire extin...

Page 5: ...carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home Here are some general considerations when...

Page 6: ...ction materials Note The terms built in construction and grill enclosure as used in these instructions refer to any method for installing a barbecue island for use A barbecue island is both built in c...

Page 7: ...Height BBQ08954P Deluxe Side by Side Burner 25 12 7 BBQ08899P Deluxe Double Side Burner 12 22 7 Built in Dimensions Plan the installation so that the electrical connection gas shut off valve and press...

Page 8: ...Side By Side Flat Burner 24 19 BBQ08852P Single Flat Side Burner 11 17 12 Minimum Distance Between Grill and Side Burner WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH WIDTH WIDTH Minimum Clearance...

Page 9: ...ucted Each opening shall have a total free area of not less than 10 square inches 254 square mm Ventilation openings shall be provided at floor level and shall have a total free area of not less than...

Page 10: ...LP cylinder must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders...

Page 11: ...tion of your barbecue island needs to be and terminate with a shut off valve with a male fitting Check with a contractor or your local inspector for requirements Always check the rating plate to make...

Page 12: ...for installation of your electrical service When installed in the United States the electrical wiring must meet the requirements of National Electric Code ANSI NFPA 70 1999 and any applicable state or...

Page 13: ...talled and plugged in before you can use it This needs to be done before the grill is inserted in the island When the transformer is attached to the grill chassis use care in placing the grill in the...

Page 14: ...ide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines w...

Page 15: ...r the convection grill can be configured for both LP and NG Make sure you connect to the correct fitting depending on your gas type Connect to gas line to the grill as shown in step 3 1 above c Connec...

Page 16: ...ot attempt to repair the cylinder valve if it is damaged The cylinder must be replaced Turn all control knobs back to the full OFF 6 position If you are unable to stop a leak Turn all control knobs ba...

Page 17: ...ww calflamebbq com 15 Attaching the Rotisserie Motor Attach the two brackets to the sides of the grill one on each side using two screws as shown below Slide the rotis motor on one of the brackets as...

Page 18: ...uch as cans or jars on grills or side burners Explosion may result resulting in injury or death Any sealed container such as a pressure cooker must have a properly operating pressure relieve valve to...

Page 19: ...ebbq com 17 Grill Controls The controls shown below are for Cal Flame drop in grills Familiarize yourself with these controls before lighting your grill The push switches controlling the fan and halog...

Page 20: ...Keep your face as far away from the burners as 2 possible Press and rotate the burner knob counter 3 clockwise past the light position to HIGH You will hear a loud click as the electronic lighter pro...

Page 21: ...burner See top figure at right When the burner is set on low the flame should be just slightly visible when viewed from the side See bottom figure at right Note Flame that is mostly yellow or golden...

Page 22: ...ng A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed Cooking in this way distributes heat more efficiently so you no longer...

Page 23: ...ngs Remove the warming rack 1 Place the pointed end of the rotis rod into the 2 motor and rest the threaded end on the support at the side of the grill When the rod is pushed as far as possible into t...

Page 24: ...Producing intense infrared heat it cooks quickly with searing heat to seal in juices Note The Sear Zone infrared burner is NOT the same as the infrared back burner used with the rotisserie Instructio...

Page 25: ...ing area so that the notches in the 2 side rest on the round metal posts attached to the inside of the grill area The charcoal tray will resting over but not ON the burners Place the ash screen in the...

Page 26: ...with a bacteria resistant surface It is on a gliding mechanism that locks in full open position A switch in the slider allows the cutting board to be removed for cleaning The griddle tray is an option...

Page 27: ...w of combustion and ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills an...

Page 28: ...live near the beach need to be diligent in maintaining their stainless steel hardware You need to clean and polish your stainless steel frequently apply a protectant and ensure water does not collect...

Page 29: ...ush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip Inspect each burner for damage cracks and holes If...

Page 30: ...s and the flame tamers from the grill and set them aside They don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pa...

Page 31: ...ect each burner for damage such as cracks and holes If any damage is found don t use the grill until you replace the burner Clean the grill interior 4 While the burners are out of the grill you can us...

Page 32: ...crew 7 and screw clip WARNING Never attempt to replace a light bulb when the grill is in use Serious burns will result WARNING Never touch halogen bulbs with your bare fingers Use a tissue or a small...

Page 33: ...aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so...

Page 34: ...ease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed an...

Page 35: ...depending on the size and model of your grill The kit contains orifices to convert main burners infrared burners and side burners Before you begin make certain the LP gas source has been disconnected...

Page 36: ...the valve orifice Using a 6mm socket or nut driver remove the d orifice for the burner Apply a small amount of pipe compound to the e orifice threads Screw in the orifice until it is finger tight f T...

Page 37: ...er OR Two 54 orifices for dual infrared burners Pipe compound suitable for natural gas You will need 7mm wrench socket or nut driver One or two 1 75mm orifices depending on your side burner Pipe compo...

Page 38: ...ase it from the igniter and gas supply valve Take the burner out of the grill and store it in a 6 safe and dry place Install the Sear Zone burner Align the gas inlet on 7 the burner with the gas suppl...

Page 39: ...Convection Grills LTR50001038 Rev E Appendix www calflamebbq com 37 2 1 HALOGEN LIGHT HALOGEN LIGHT WIRE NUT WIRE NUT LIGHT SWITCH CONVECTION FAN SWITCH CONVECTION FAN TRANSFORMER PLUG Wiring Diagram...

Page 40: ...4 10 19 5 25 20 7 2 30 19 24 3 9 15 12 11 13 17 18 4 16 29 1 28 23 22 31 17 33 32 27 26 19 34 6 8 LP BBQ04101067 NG BBQ04101059 MAIN ORIFICE LP BBQ04101073 NG BBQ04101072 BACK BURNER ORIFICE Replaceme...

Page 41: ...19 Regulator LP All BBQ04101043 Regulator NG All BBQ04103040 20 Warming rack 3 burner BBQ08100656 CC 4 burner BBQ01000657 CC 5 burner BBQ08100658 21 Rotisserie bracket All BBQ04100786 22 Flame tamer A...

Page 42: ...purchase LIMITED WARRANTY YEAR LIMITED TY D W W T WAR NT AN R R RR RA A T T TY Y T T T N N NT T R R A A AN N N R R RR RA A A Y W D D W T T T T N N NT T N N N W W R R R R A A A A A A R R G A S V A L VE...

Page 43: ...s all warranties expressed or implied in fact or in law to the extent allowed by your State s Law including the warranty of merchantability and fitness for use except as stated specifically herein All...

Page 44: ...____________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number __________________________________...

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