Littelfuse 111-Insider-P Manual Download Page 3 | Manualshive

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© 2018 Littelfuse Fresh Water Pumping

1

Fresh Water Pumping

Littelfuse.com/Pump-Protection

TABLE OF CONTENTS

SUBMERSIBLE PUMPS - OPTIMIZED PROTECTION

111-Insider-P / 231-Insider-P with Control Box ...........................................2
Single-Phase Pump Monitor
232-Insider with Grundfos

®

Control Box .......................................................5

Single-Phase Pump Monitor
234-P with Grundfos

®

Control Box ................................................................7

Single-Phase Pump Monitor
111P / 233P / 233P-1.5 .......................................................................................9
Single-Phase Pump Monitor
235P ....................................................................................................................11
Single-Phase Pump Monitor
Abbreviated Installation Instructions ..........................................................13
111P / 233P / 233P-1.5 / 235P in Enclosure .................................................15
Single-Phase Pump Monitor in a NEMA box

SINGLE-PHASE & THREE-PHASE PUMP PROTECTION

MP8000 Series .................................................................................................16
Bluetooth

®

Overload Relay

SINGLE-PHASE PUMP PROTECTION

77C-KW/HP (2-800 Amps) ..............................................................................20
Programmable
77C-LR-KW/HP (1-9 Amps) ............................................................................20
Low-Range Programmable

THREE-PHASE PUMP PROTECTION

777-P2 Series ...................................................................................................25
Fully Programmable Electronic Overload Relay
777-KW/HP-P2 Series .....................................................................................27
Programmable Electronic Power Monitor

LIQUID LEVEL PROTECTION

460-15-100-LLS .................................................................................................36
Liquid Level Sensor Relay (DIN-rail or surface mount)
PC-xxx-LLC-CZ / PC-xxx-LLC-GM Series ....................................................38
Liquid Level Control Relays (8-pin plug-in)

ACCESSORIES

NEMA 3R-L Enclosure ....................................................................................42
Metal Electric Box
Informer ............................................................................................................43
Hand-Held Diagnostic Tool

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Summary of Contents for 111-Insider-P

Page 1: ...FRESH WATER PUMPING CATALOG Submersible Pump Protection Single Phase Pump Protection Three Phase Pump Protection Liquid Level Protection...

Page 2: ...tor Equipment Hospitals Alternative Energy Manufacturing We Improve Electrical Safety and Increase Productivity The Industrial Business Unit of Littelfuse delivers vital products to address customer n...

Page 3: ...P 1 5 235P in Enclosure 15 Single Phase Pump Monitor in a NEMA box SINGLE PHASE THREE PHASE PUMP PROTECTION MP8000 Series 16 Bluetooth Overload Relay SINGLE PHASE PUMP PROTECTION 77C KW HP 2 800 Amps...

Page 4: ...ving the restart delay knob in the reset position the unit will operate in manual reset mode The Insider communicates with a hand held diagnostics tool called the Informer sold separately The Informer...

Page 5: ...31 Insider P in Franklin Control Box SOLID STATE SWITCH B MAIN Y COMM BLK RED ORANGE YEL R START L2 L1 BLUE 111 231 INSIDER P Installation Instructions Input Characteristics Supply Voltage 111 Insider...

Page 6: ...nd Walling Control Box with the PumpSaver Plus Installed CENTRIPRO CONTROL BOX WIRING DIAGRAM VOLTAGE RELAY B MAIN Y COMM BLACK ORANGE R START L2 L1 BLUE 231 111 INSIDER P YELLOW YELLOW RED FIGURE 7 C...

Page 7: ...rent When an abnormality such as loss of suction is detected the 232 Insider deactivates its output relay and directly disconnects the pump motor The 232 Insider then begins its user selectable restar...

Page 8: ...es Over undervoltage 2 seconds All other faults dry well recovery timer Manual 2 225 minutes Input Characteristics Supply Voltage 230VAC Load Range 3 1 hp Frequency 50 60Hz Output Characteristics Outp...

Page 9: ...ving the restart delay knob in the reset position the 234 P will operate in manual reset mode The 234 P communicates with a hand held diagnostics tool called the Informer sold separately The Informer...

Page 10: ...overy timer Manual 2 225 Minutes Input Characteristics Supply Voltage 230VAC Load Range 3 3 hp Frequency 50 60Hz Output Characteristics Output Contact Rating SPST 3 hp 240VAC 17 amps max General Chara...

Page 11: ...gnostics tool called the Informer sold separately The Informer displays parameters including calibration points trip points run time and last faults Special considerations for pump cables larger than...

Page 12: ...1hp 120VAC 16 amps max 233P 1 5 1 5hp 240VAC 10 amps max 233P 3hp 240VAC 17 amps max General Characteristics Operating Temperature 40 to 60 C 40 to 140 F Maximum Input Power 5 W Wire Gauge Solid or S...

Page 13: ...last faults An external current transformer is required for operation sold separately Special considerations for pump cables larger than 10 AWG In some cases where larger motors are installed with dee...

Page 14: ...5 hp Frequency 50 60Hz Output Characteristics Output Contact Rating SPST A300 720A 240VAC 10 amps max General Characteristics Operating Temperature 40 to 60 C 40 to 140 F Maximum Input Power 5 W Wire...

Page 15: ...S will blink twice indicating the run hours have successfully been reset Mounting 111P 233P 235P only Use in conjunction with UL listed or recognized thermal or solid state overload relays only 1 Moun...

Page 16: ...on the unit Insider models only 1 Locate the Rapid Cycle Jumper in the upper right corner behind the faceplate of the unit 2 Remove the Rapid Cycle Jumper The jumper may be removed before or after ini...

Page 17: ...box Note All local state and national electric codes should be followed when applying this solution An external current transformer is required for operation of the Model 235P sold separately Specific...

Page 18: ...d in one package For standalone applications the Bluetooth interface can be used when paired with a smartphone or tablet The units also feature an Ethernet communications port that can be used to form...

Page 19: ...IEC 68 2 3 Terminal Torque depluggable terminal blocks 5 5 in lbs Terminal Torque Earth Ground 7 9 in lbs Standards Passed Electrostatic Discharge ESD IEC 61000 4 2 Level 3 6kV contact 8kV air Radio...

Page 20: ...h Water Pumping Littelfuse com Pump Protection 18 Installation Instructions TYPICAL WIRING DIAGRAM FOR SINGLE PHASE NO 15 C 13 I 2 I 1 MP8000 PTC OPTIONAL RESET FROM A2 PE C 95 L1 L3 L2 A2 Z1 Z2 T1 T2...

Page 21: ...9 Installation Instructions TYPICAL WIRING DIAGRAM FOR 3 PHASE NO 15 C 13 I 2 I 1 MP8000 PTC OPTIONAL RESET FROM A2 PE C 95 L1 L3 L2 A2 L Z1 Z2 T1 T2 PHASE A PHASE B PHASE C AUX VOLTAGE SUPPLY ZERO SE...

Page 22: ...rious hazard that can happen when opening an electrical panel Specifications Functional Specifications Programmable Operating Points LV Low Voltage Threshold 85V HV Setting HV High Voltage Threshold L...

Page 23: ...rating 20 to 70 C 4 to 158 F Ambient Storage 40 to 80 C 40 to 176 F Accuracy Voltage 1 Current 3 Direct No External CTs Timing 5 1 second Power 10 Repeatability Voltage 0 5 of nominal voltage Current...

Page 24: ...ration for 77C KW HP based on motor amps FULL LOAD AMPS OF CONDUCTORS THROUGH B MULT TO PROGRAM CT RATIO 2 0 2 5 10 10 2 6 3 0 9 9 3 1 3 5 8 8 3 6 4 0 7 7 4 1 5 0 6 6 5 1 6 0 5 5 6 1 8 0 4 4 8 1 12 3...

Page 25: ...ass curves RD1 is the rapid cycle timer It will engage when the motor is first powered up or after the motor controls shut down the motor An RD1 setting of 20 30 seconds will generally protect the mot...

Page 26: ...ny time MODE SELECT is in the RUN position the RESET PROGRAM button may be pushed to view the last fault which occurred Table 6 below shows the possible messages Table 6 Output Displays DISPLAYED MESS...

Page 27: ...imer that allows the unit to automatically select a restart delay based on the last cycle s run time This allows the 777 P2 to optimize restart delay times Network communications compatible with Modbu...

Page 28: ...rpose 777 HVR P2 470VA 600VAC Expected Life Mechanical 1 x 106 operations Electrical 1 x 105 operations at rated load General Characteristics Operating Temperature Ambient Operating 20 to 70 C 4 to 15...

Page 29: ...W HP P2 will follow the faster trip time Another feature is the automatic dry well recovery timer that allows the unit to automatically select a restart delay based on the last cycle s run time This a...

Page 30: ...800 Amps External CTs 777 MLR KW HP P2 0 5 10 5 Amps Loops Required 5 21 Direct 40 740 External CTs Output Characteristics Output Contact Rating SPDT Form C 777 KW HP P2 7 77 LR KW HP P2 77 MLR KW HP...

Page 31: ...00 100 5 110 160 120 210 0 60 210 5 150 150 5 160 220 160 280 0 80 280 5 200 200 5 220 320 240 420 0 120 420 5 300 300 5 320 420 320 560 0 160 560 5 400 400 5 400 520 400 700 0 200 700 5 500 500 5 480...

Page 32: ...784 1 400 400 5 200 500 200 999 0 100 980 1 500 500 5 240 600 240 999 0 120 999 1 600 600 5 280 700 280 999 0 140 999 1 700 700 5 320 800 320 999 0 160 999 1 800 800 5 Table 10 Wiring Configuration f...

Page 33: ...s nameplate voltage Generally the motor manufacturer should be contacted to verify these limits High and low voltage trips are based on average voltage measured Never set LV higher than HV Example Nam...

Page 34: ...tor manufacturer should be contacted for an exactTC setting Table 11 describes the trip classes andTable 5 page 20 shows the trip class curves Table 11 Trip Classes TRIP CLASS APPLICATION DESCRIPTION...

Page 35: ...ngs are displayed and selected by turning the DISPLAY PROGRAM dial from approximately the 7 o clock to 12 o clock position COM settings are displayed and selected by turning the DISPLAY PROGRAM dial f...

Page 36: ...formation If MODE SELECT is taken out of RUN the unit s relay will de energize System Display On power up the unit will show the current software revision For example if the software revision is 33 04...

Page 37: ...lack of liquid to the pump Display is showing a solid CF The unit has tripped on current single phasing but was not single phased by the incoming voltage Check for damaged contacts or loose or corrode...

Page 38: ...ge Operating 20 to 70 C 4 to 158 F Storage 40 to 80 C 40 to 176 F Maximum Input Power 2 W Class of Protection IP20 NEMA 1 finger safe Relative Humidity 10 95 non condensing per IEC 68 2 3 Terminal Tor...

Page 39: ...s that liquid is not present and the Stop LED indicates that liquid is present Settings 1 Debounce Adjustment This adjusts the amount of time that a conductive liquid is in contact with the probe befo...

Page 40: ...ow probe and a common reference when a conductive tank is used or common probe when a non conductive tank is used PC XXX LLC CZ J J Compatible with Crouzet s PNR PNRU series liquid level control Direc...

Page 41: ...to 158 F Maximum Input Power 5 W Standards Passed Electrostatic Discharge ESD IEC 61000 4 2 Level 3 6kV contact 8kV air Radio Frequency Immunity RFI 150MHz 10V m Fast Transients IEC 61000 4 4 Level 3...

Page 42: ...socket terminal 7 5 Connect high level probe to socket terminal 6 6 Connect low level probe to socket terminal 8 7 If the tank is conductive connect a probe common wire between the tank and socket ter...

Page 43: ...terminal 1 and power supply L2 to socket terminal 2 5 Connect high level probe to socket terminal 3 6 Connect low level probe to socket terminal 4 7 If the tank is conductive connect a probe common wi...

Page 44: ...iewing the LEDs on the unit allowing the customer to determine the units operational status The NEMA 3R L is sold separately Specifications Functional Specifications Classification NEMA 3R standard ra...

Page 45: ...Informer is receiving data from the unit If communication is lost the Informer will display the last values it received The Informer will automatically shut off after 2 minutes of non use An infrared...

Page 46: ...Battery Polarity Reversed Verify the and terminals on the battery match the markings inside the battery compartment Low Battery Replace the battery The COMM STATUS light is off and all display values...

Page 47: ...in terms of power and physical size some products and settings may need to be adjusted If so our engineers are available to answer any questions that arise when modifying these applications Featuring...

Page 48: ...s including time saving indication products for an instant visual blown fuse identification Littelfuse products are certified to many standards around the world To check certifications on specific pro...

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