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Summary of Contents for EVO6000 Series

Page 1: ...QUICK START GUIDE QUICK START GUIDE Ultra Compact Vector Drive EVO6000 Series ...

Page 2: ...ranty Period 6 1 4 2 Warranty Restrictions 6 Chapter 2 Product 7 2 1 Component Names 7 2 3 Nameplate 8 2 4 Model Number Definition 8 2 5 Power Ratings 9 2 6 Common Specifications 10 2 7 Product Dimensions 12 2 8 Accessories 13 2 8 1 Accessories 13 2 8 2 Installing Input Fuses 14 Chapter 3 Drive Installation 15 3 1 Installation Environment 15 3 2 Installation Direction and Spacing 16 3 2 1 Installa...

Page 3: ... 2 Control Circuit Wiring 27 4 3 3 Control Circuit Cable Size and Tightening Torque 28 4 3 4 Ferrule Type Terminals 28 4 4 I O Connections 29 4 4 1 NPN and PNP Mode Selection 29 4 5 Wiring Checklist 31 Chapter 5 Keypad and Parameters 32 5 1 Check before Operation 32 5 2 Powering Up the Drive and Operation Status Display 32 5 3 Keypad 33 5 3 1 Keys and Displays 33 5 1 2 Keypad Display 35 5 1 3 Keyp...

Page 4: ...ge or serious injury by fire 2 The drive must not be used in any medical equipment in which human life may involve 3 The drive is manufactured according to strict quality control standard However bypass the safety protection in case the drive failure causes death or serious injury Warning 1 Do not install damaged drive or any drive without complete components inside Failure to comply could result ...

Page 5: ...he cable connecting between the drive and motor is over 100 meters Failure to comply could result in drive damage with overcurrent caused by over distributed capacitance 3 Never connect the output terminals to capacitors or unapproved LC RC filters Failure to comply could damage the drive components 4 Separate the drive main circuit cables and control circuit cables Failure to comply could cause i...

Page 6: ...as the defaults are optimum settings for most of applications Editing parameters indiscriminately could cause equipment abnormal operation 6 Interlock the electricity supply with AC drive supply when both are available to a motor Danger 1 Do not touch the main circuit of the drive when power is on Failure to comply could cause electrical shocks 2 Disconnect the power supply before opening the fron...

Page 7: ...nd wait for 5 minutes before servicing Hot surface Risk of burn 1 3 AC Drive Application Precautions 1 3 1 AC Drive Selection 1 3 1 1 Drive Capacity Before driving motors ensure the motor rated current is lower than the drive rated output In addition when a single AC drive is driving more than 1 motor in parallel make sure the drive capacity is higher than 110 of total motor rated current Warning ...

Page 8: ... frequency in Frequency Upper Limit parameter The default setting of the rated output frequency is 60Hz 1 3 2 2 DC Braking Excessive DC braking current and duration could cause motor overheat 1 3 2 3 Acceleration Deceleration Time Acc Dec Time Acceleration and deceleration time is determined by the motor torque load torque and load inertia Set a longer Acc Dec time after Stall Prevention function ...

Page 9: ...enerates voltage to keep the drive terminals live even when the drive power is off Wait until the motor is fully stopped before drive maintenance Failure to comply could cause electrical shocks to personnel 1 3 3 3 Wiring Tools Use only the tools suggested by the terminal supplier during drive maintenance 1 3 3 4 Transportation and installation Do not explore the drive to the environment containin...

Page 10: ...utor or local Lite On representative 3 After opening the box is there any damp mark inside the box Any damage or crack on the drive enclosure If so contact the distributor or local Lite On representative 4 Does the drive nameplate show the same model number as the carton label If not contact the distributor or local Lite On representative 5 Is the manual included in the carton If not contact the d...

Page 11: ... 1 5kW 2D2 2 2Kw 3D7 3 7kW Enclosure 20 IP20 Filter No Filter F Filter Built In Product Series EVO Lite On AC Drive Series Name Voltage Class 21 AC 220V 1Phase 23 AC 220V 3 Phases 43 AC 440V 3 Phases Version S Standard Keypad Type E LED Model Number Applicable motor rating Input power supply Output power supply ...

Page 12: ... 400 Hz Carrier Frequency kHz 2 to 12kHz Cooling Method Fanless Fan Frame Size 1 2 Weight 1 1kg 1 6kg 200V Class Three Phase Model No EVO600023S 0D2 0D4 D75 1D5 2D2 3D7 Max Motor Capacity HP 0 25 0 5 1 2 3 5 kW 0 2 0 4 0 75 1 5 2 2 3 7 Rated Input Voltage V Frequency Hz Three Phases 200 220 V 15 20 50 60Hz Current A 2 2 3 7 6 6 10 5 14 8 21 5 Rated output Current A 1 6 2 5 4 2 7 5 11 17 Output Fre...

Page 13: ...kg 2 6 Common Specifications Item Specification Control Characteristic Control Method V F Control Sensorless Voltage Vector Control SVVC Ouput Frequency 0 400 Hz Frequency Accuracy Digital Input within 0 01 of the Max output freqeuncy Analog Input within 0 1 of max output frequency 10 50 Frequency Setting Resolution Digital input 0 01Hz Analog Output 1 1000 of max frequency Starting Torque 150 3Hz...

Page 14: ...iquid or flammable gas liquid oil mist dust Ambient Temperature 10 to 50 below 90 RH without froze or condensation Storage Temperature 20 to 60 Altitude Up to 1000 meters Shock Below 9 8 m s 2 10 to 20Hz below 5 9 m s 2 20 to 55Hz Enclosure IP20 I O Analog Input AI 1 point AI 0 to 5V 0 to 10V 12 bits 0 or 4 to 20mA 11 bits Digital Input DI 6 points Analog Output AO 1 point FM 0 to 10V 10bits Digit...

Page 15: ...E20F EVO600043SD75E20F EVO600043S1D5E20F Frame Size 2 200V EVO600021S1D5E20F EVO600021S2D2E20F EVO600023S2D2E20 EVO600023S3D7E20 400V EVO600043S2D2E20F EVO600043S3D7E20F Frame Size 1 Frame Size 2 Unit mm inch Series Frame W W1 H H1 D S1 Φ EVO6000 1 72 2 83 59 2 32 174 2 6 86 151 6 5 97 135 6 5 34 5 4 0 21 5 4 0 21 2 100 3 94 89 3 50 174 2 6 86 162 6 6 41 135 6 5 34 5 8 0 23 5 4 0 21 ...

Page 16: ... and comparison Braking unit EVO6 DBU 4 Connects AC drive terminal DC DC to significantly improve braking Please ensure braking resistor is properly installed indicates 1D5 or 3D7 model Din Rail EVO6 Kit DR Accessory for DIN rail installation indicates frame 1 or 2 Remote keypad EVO6 Kit RK Connects remote keypad for remote setting and monitoring ...

Page 17: ...HP 4 4 10 FRS R 10 1 5kW 2 HP 6 7 10 FRS R 10 2 2kW 3 HP 9 3 15 FRS R 15 3 7kW 5 HP 12 9 20 FRS R 20 200V Model Single phase Input Current I A Line Fuse I A Bussmann P N 0 2kW 0 25 HP 3 6 6 FRS R 6 0 4kW 0 5 HP 7 4 10 FRS R 10 0 75kW 1 HP 13 5 20 FRS R 20 1 5kW 2 HP 24 30 FRS R 30 2 2kW 3 HP 33 40 FRS R 40 200V Model Three Phase Input Current I A Line Fuse I A Bussmann P N 0 2kW 0 25 HP 2 2 5 FRS ...

Page 18: ...not allow the drive to freeze When drives are installed side by side in a cabinet follow the instruction illustrated in Figure 3 2 to ensure the air flow Humidity Under 90 RH Free of condensation Storage Temperature 20 C to 60 C Surrounding Area Free from water oil metal shavings or other foreign materials Free from flammable materials e g wood Free from harmful gases and liquids Free from direct ...

Page 19: ...e AC drive as illustrated below to ensure the required space for airflow and wiring Note When installing drives of different sizes align the tops of the drives for easier cooling fan replacement OK NG NG a Upright installation b Horizontal installation c Transverse installation Figure 3 1 Installation Direction Figure 3 2 Installation Spacing Single Drive ...

Page 20: ...cover screw and remove the terminal cover After wiring affix the terminal cover back in position and tighten the screw For wiring instructions and screw tightening torque please refer to Chapter 4 Step 1 Slide the terminal cover down Step 2 Remove the terminal cover Step 3 Affix the Terminal Cover After Wiring Step 4 Slide the terminal up ...

Page 21: ...or proper wiring 3 4 2 Motors and Output Cable Protection for Short Circuit Situations If the output cables are properly selected according to the drive rated current the drive itself is fully capable of protecting the motor and output cables in case of short circuit situations Note If a single drive runs more than 1 motor a separate thermal overload switch or a circuit breaker is required Input c...

Page 22: ...cks or a fire Ensure terminal screws are all tightened Loose connection to the main circuit could cause overheat or a fire Verify if the rated voltage of the drive matches the voltage of the incoming power supply before applying power Perform all wiring as specified in the wiring diagrams provided when installing braking unit Failure to comply could result in drive braking unit or resistor damage ...

Page 23: ...20 4 2 Main Circuit Ensure the Stall Prevention function is off when using a braking unit ...

Page 24: ...etween three phase AC input power and main circuit terminals R L1 S L2 and T L3 A magnetic contactor MC in series connection is also suggested so as to shut off the power by drive protection functions Install a R C varistor on both ends of the MC Ensure main circuit terminal screws are tightened to avoid vibration loosening the screws which could cause electric sparks 4 2 2 2 Power Output Terminal...

Page 25: ...ctrical equipment standard Shrink wiring distance to prevent leakage current resulting unstable electrical potential at the terminal distant from grounding terminal Do not use share the same grounding cable with welding machines or any device requiring large current Failure to comply could cause drive or equipment malfunction Do not wind the grounding cable when multiple drives are installed Failu...

Page 26: ...g a screwdriver 2 Remove the top right corner of the right side of the ground blade screw and save 4 2 3 Main Circuit Cable Size and Tightening Torque Select the cables and crimp terminals according to Table 4 2 2 1 The recommended cables copper conductors are 600 V vinyl sheathed cables which has continuous temperature tolerance up to 75 C with ambient temperature tolerance up to 40 C and wiring ...

Page 27: ...calculated using the following formula Line drop voltage V 3 cable resistance Ω km cable length m current A 10 3 Table 4 2 2 Cable Size and Tightening Torque Three phase 400V single phase 200V Drive Frame Terminal USA Europe Asia Terminal Screw Thread kgf cm in lbf Suggested Cable Size AWG kcmil Applicable Cable Size AWG kcmil Suggested Cable Size mm2 Applicable Cable Size mm2 Frame 1 R S T U V W ...

Page 28: ...g input S1 to S6 can be switched between Sink NPN mode and Source PNP mode The default setting is NPN mode DIP switch A1 is used to set the analog input type as voltage or current AC Analog Common is the common terminal of analog signal Analog output is used to connect a frequency meter current meter voltage meter and power meter V is the input terminal for auxiliary power ...

Page 29: ...S2 Digital input terminal 2 reverse stop S3 Digital input terminal 3 external fault 1 S4 Digital input terminal 4 fault reset S5 Digital input terminal 5 Jog S6 Digital input terminal 6 Baseblock 24V 24V auxiliary power terminal for analog input 24V 25mA COM Digital input common terminal for NPN PNP mode switch Select the mode correctly when connecting Multi Function Analog Inputs V Auxiliary powe...

Page 30: ...alog input A1 and multi function analog output FM The default settings are listed in Figure 4 3 1 1 and Figure 4 3 1 2 For safety always check the emergency stop operation after wiring Emergency stop circuit is necessary to stop the drive immediately in a safe manner to prevent any injuries Do not remove the drive covers or touch the circuit boards when the power is on Failure to comply could caus...

Page 31: ... 13 2 08 26 14 0 41 1 17 21 1 3 0 3 22 16 5 1 8 1 4 4 7in lbf Shielded cable etc R1A R1B R1C 0 26 1 65 23 15 0 13 3 31 26 12 3 31 12 0 13 3 31 26 12 5 1 8 1 4 4 7in lbf Shielded cable etc 4 3 4 Ferrule Type Terminals Always use ferrule type terminals with insulated sleeves Refer to Table 4 3 3 2 for dimensions In addition crimping tool CRIMPFOXZA 3 manufactured by Phoenix Contact is recommended Ta...

Page 32: ...4 4 1 NPN and PNP Mode Selection Use Sink Source DIP switch on the control board to set NPN PNP Sink Source mode for multi function digital inputs S1 to S6 Default NPN mode Figure 4 4 1 NPN PNP Sink Source DIP Switch NPN PNP ...

Page 33: ...o I and set parameter E3 00 to 0 0 to 20 mA or 1 4 to 20 mA To select voltage as the input type set DIP switch A1 to V and set parameter E3 00 to 2 0 to 10 V or 3 0 to 5 V Figure 4 4 2 DIP Switch A1 Table 4 4 1 DIP Switch A1 Settings Terminal A1 Setting Description V Voltage input 0 to 10 V default or 0 to 5 V I Current input 4 to 20 mA or 0 to 20 mA V I ...

Page 34: ...ly grounded 9 Drive terminal screws of the main circuit and ground are tightened 10 An MC is installed for each motor if a single drive runs more than on motor Note Set MC1 to MCn OFF before operating the drive Do not switch MC1 to MCn ON or OFF during run 11 When using a braking resistor or braking unit an MC is installed on the drive input side and able to shut off the power to drive when overlo...

Page 35: ...environment with 10 to 50 below 90 RH and free from condensation metal shavings or liquid 5 2 Powering Up the Drive and Operation Status Display Power Up Check the following table before applying the power supply Table 5 2 1 Check List before Power Up Item to Check Description Power supply voltage Check Power supply voltage Properly wire the power input terminals R L1 S L2 and T L3 Ensure proper g...

Page 36: ...33 5 3 Keypad Use the keypad to enter RUN and STOP commands display data fault alarm and set parameters 5 3 1 Keys and Displays Figure 5 1 1 Keypad 6 9 10 5 4 3 2 1 8 7 11 ...

Page 37: ...o clear a fault situation 5 Non Slip Setting Dial Press it as ENTER key Enters parameter value parameter and setting Enters parameter setting menu Confirms the frequency set by the dial Press it as Dial key Increases or decreases parameter numbers setting value and frequency 6 RUN Light Refer to Table 5 1 2 2 7 REV Light Refer to Table 5 1 2 2 8 EXT Light Refer to Table 5 1 2 2 9 Fault Light Refer...

Page 38: ...Display Table 5 1 2 1 LED Display Number Letter LED Display Number Letter LED Display Number Letter LED Display Number Letter LED Display 0 9 i r 1 A J S 2 b K Nil t 3 c L U 4 d M Nil v 5 E n W Nil 6 F o X Nil 7 G P y Nil 8 H q Nil Z Nil ...

Page 39: ...rive in operation Drive in deceleration Output frequency below the minimum frequency Drive not in operation Rotating reversely Nil Nil Allows Run commands only from a remote source Nil Nil During fault Nil Normal operation Displaying output frequency Nil Nil Displaying output speed Nil Nil ...

Page 40: ...ration setting mode Durirng operation in Local mode use the non slip setting dial to change the drive output frequency D Holding Non slip setting dial for 3 seconds in menu level can enter forward and reverse switching page for more detail please refer to parameter b1 13 Menu Menu Menu Up Down Enter Enter Menu Enter Menu Enter Up Down Up Down Up Down Up Down Up Down Up Down Menu Enter Menu 3 sec U...

Page 41: ...0 Resets 2 Wire Sequence 60Hz 200V 2622 Resets 2 Wire Sequence 60Hz 220V 2623 Resets 2 Wire Sequence 60Hz 230V 3520 Resets 3 Wire Sequence 50Hz 200V 3522 Resets 3 Wire Sequence 50Hz 220V 3523 Resets 3 Wire Sequence 50Hz 230V 3620 Resets 3 Wire Sequence 60Hz 200V 3622 Resets 3 Wire Sequence 60Hz 220V 3623 Resets 3 Wire Sequence 60Hz 230V 2538 Resets 2 Wire Sequence 50Hz 380V 2541 Resets 2 Wire Sequ...

Page 42: ...rameter A2 00 to A2 15 Saved parameters can be viewed in User Defined Parameter Access To assign specific parameters to A2 00 to A2 15 set parameter A1 01 to 2 The saved parameters A2 00 to A2 15 can only be viewed if A1 01 is set to 1 Range A1 00 to F1 12 A2 32 User Defined Parameter Automatic Save Saves the most recently edited parameters 0 Do not save list of recently edited parameters 1 Save l...

Page 43: ... accept it and run the motor immediately right after switching from the old source to the new source Default 0 Range 0 1 b1 06 Run Command Selection during Programming 0 Run command disabled during Programming 1 Run command enabled during Programming 2 Prohibit programming during run The programming mode cannot be displayed during run except for monitoring parameter Group U Default 0 Range 0 1 2 b...

Page 44: ...e is needed Disabled when set to 0 00 Default 0 00 s Min 0 00 s Max 99 99 s b2 03 DC Braking Time at Stop Sets the DC braking time at stop to stop a motor rotating with high inertia Disabled when set to 0 00 Default 0 00s Min 0 00 s Max 99 99 s b3 Speed Search b3 00 Speed Search Setting 0 Disabled 1 Enabled and searched from the highest frequency 2 Enabled and searched from the frequency command D...

Page 45: ...bled D Control for Feedback Signal U4 05 3 PID Control Enabled Frequency Command PID Output from D Controlled Deviation 4 PID Control Enabled Frequency Command PID Output from D Controlled Feedback 5 PID Control Disabled but b5 14 b5 15 PID Sleep and b5 29 b5 30 PID Wake up Enabled Default 0 Min 0 Max 5 b5 01 Proportional Gain Setting P Sets the P gain for PID input Default 1 00 Min 0 00 Max 25 00...

Page 46: ... not a negative PID output reverses the drive rotating direction 0 Reverse Disabled 1 Reverse Enabled Default 0 Range 0 1 b5 11 PID Feedback Low High Detection Selection 0 Multi Function Output Only 1 Feedback Low High Alarm The drive continues operation when an alarm is displayed 2 Feedback Low High Fault A fault will cause the drive to stop the motor 3 Multi Function Output only when PID is Disa...

Page 47: ...s 0 0 01Hz 1 0 01 Maximum Frequency is 100 2 r min Number of Motor Poles must be set 3 User Defined Defined by b5 24 and b5 25 Default 1 Range 0 1 2 3 b5 20 PID Output Min Sets the lower limit as a percentage of the maximum output frequency set in d1 02 for PID output Default 0 0 Min 100 0 Max 100 0 b5 21 PID Input Limit The higher PID Input value is the higher PID output value will be Sets this p...

Page 48: ...alarm is reset Default 30 0 Hz Min 0 0Hz Max Determined by d1 02 L2 00 d1 13 b5 29 7 PID Wake up Level Sets the PID Wake up level Default 0 0 Hz Min 0 0 Hz Max 5 b5 30 7 PID Wake up deley time Sets the PID Wake up delay time Default 0 0 s Min 0 0 s Max 25 5 s Group C Tuning C1 Acc Dec Time C1 00 4 Acceleration Time 1 Sets the time that the drive accelerates from 0Hz to the maximum output Default 1...

Page 49: ...End Default 0 00 s Min 0 00 s Max 10 00 s C3 Torque Compensation C3 00 Torque Compensation Gain Sets the gain for the motor 1 Torque compensation Default 0 50 Min 0 00 Max 2 50 C3 02 Torque Compensation Primary Delay Time Sets the Torque compensation primary delay time Default Determined by A1 02 Min 0 ms Max 10000 ms C5 Slip Compensation C5 00 Slip Compensation Gain Sets the slip compensation gai...

Page 50: ...ency Command L1 00 4 Frequency Command 1 To use speed commands for each multi step speed set E1 to 5 6 7 and 8 multi step speed command 1 2 3 4 Sets E1 to 9 for Jog frequency command The upper limit is determined by d1 02 and L2 00 When L2 00 Frequency Upper Limit is adjusted the exceeded frequency in L1 00 to L1 15 will be automatically set to the upper limit determined in L2 00 Default 5 00Hz Mi...

Page 51: ...Command 13 Default 50 00Hz Min 0 00Hz Max 5 L1 13 4 Frequency Command 14 Default 50 00Hz Min 0 00Hz Max 5 L1 14 4 Frequency Command 15 Default 50 00Hz Min 0 00Hz Max 5 L1 15 4 Frequency Command 16 Default 50 00Hz Min 0 00Hz Max 5 L1 16 4 Jog Frequency Command Sets the Jog frequency command Default 6 00 Hz Min 0 00Hz Max 400 0 Hz L2 Frequency Upper Lower Limit L2 00 Frequency Command Upper Limit Se...

Page 52: ...stop 1 Save the Up Down frequency at stop 2 Accept the Up Down frequency at stop Default 0 Range 0 1 2 L4 01 4 Frequency Command Bias Up Down 2 Sets the bias used to add to or subtract from the frequency command by Up Down 2 Default 0 00 Hz Min 0 00 Hz Max 99 99 Hz L4 02 4 Frequency Command Acc Dec Setting UP2 DOWN 2 Sets the acceleration deceleration times to increase or decrease the frequency co...

Page 53: ...racteristic 2 6 60 Hz Derated Torque Characteristic 3 7 60 Hz Derated Torque Characteristic 4 8 50 Hz High Starting Torque Characteristic 1 9 50 Hz High Starting Torque Characteristic 2 A 60 Hz High Starting Torque Characteristic 3 B 60 Hz High Starting Torque Characteristic 4 C 90 Hz 60 Hz base D 120 Hz 60 Hz base E 180 Hz 60 Hz base F 60Hz Constant Torque Characteristic Default Default F Range 0...

Page 54: ...fault o2 03 Min 0 00 Hz Max 20 00 Hz d2 02 Motor No Load Current Sets the motor no load current This will be set automatically during Auto Tuning Default o2 03 Min 0 0 A Max d2 00 d2 03 Number of Motor Poles Sets the number of motor poles This will be set automatically during Auto Tuning Default 4 Min 2 Max 48 d2 04 Motor Line to Line Resistance Sets the line to line resistance This will be set au...

Page 55: ...5 FJOG RJOG Command 16 Acc Dec Time Selection 1 18 Acc Dec Ramp Hold 19 Baseblock Command Normal Open 20 Retain 21 Fast Stop Normal Open 22 Fast Stop 23 to 38 External Fault 39 Fault Reset 40 oH2 AC drive Overheat Alarm 45 Communication Mode 46 PID Disable 47 PID Integral Reset 48 PID Integral Hold 49 PID Soft Start On Off 50 PID Input Characteristics Switch 52 Timer Input 53 54 55 Offset Frequenc...

Page 56: ...and Source 11 Fault 12 Communication Mode 13 Alarm 14 Fault Restart 15 Timer Outpu 16 Frequency FOUT Detection 1 17 Frequency FOUT Detection 2 18 Overvoltage Undervoltage Detection 1 normal open 20 Retain 22 During Reverse 23 Motor 1 2 Selection 24 During Regeneration 25 During Restart 26 Motor Overload Pre Alarm oL1 27 Drive Overheat Pre Alarm oH 28 Retain 35 During Frequency Output 36 Drive Enab...

Page 57: ...Overtorque Undertorque Detection 18 Communication Mode 1 19 Communication Mode 2 21 Retain Default 0 Range 0 to 21 E3 02 4 Terminal A1 Input Gain Sets the terminal A1 input gain as a percentage when inputting 10V Default 100 0 Min 999 Max 999 9 E3 03 4 Terminal A1 Input Voltage Bias Sets the terminal A1 input voltage bias as a percentage when inputting 0V Default 0 0 Min 999 9 Max 999 9 E3 05 Term...

Page 58: ... RS 485 Communication Parity Selection Selects the communication parity for terminals SG and SG of RS 485 communication 0 8 N 2 Modbus RTU 1 8 N 1 Modbus RTU 2 8 E 1 Modbus RTU 3 8 O 1 Modbus RTU Default 1 Min 0 Max 11 E6 09 Communication Fault Detection Time Sets the detection time for communication fault 0 Disabled 1 Enabled Default 0 0 s Range 0 0 to 10 0 s E6 10 Transmit Wait Time Sets the wai...

Page 59: ... power is restored right after a momentary power loss This determines the time the drive waits for the residual voltage in the motor to dissipate Increase this value if overcurrent or overvoltage occurs at the beginning of Speed Search and DC Braking Default o2 03 Min 0 1 s Max 5 0 s P2 02 Uv Undervoltage Detection Delay Time Sets the Delay time of undervoltage detection Default 0ms Min 0 ms Max 1...

Page 60: ...sabled The drive decelerates according to the set deceleration time 1 Enabled Without Braking Resistor Default 1 Range 0 1 P3 04 Stall Prevention Level during Deceleration Sets the voltage level to activate the Stall Prevention function during deceleration Default 395V Min 330V Max 410V 3 P3 05 Stall Prevention during Run 0 Disabled 1 Enabled Deceleration Time 1 2 Enabled Deceleration Time 2 Defau...

Page 61: ...tart Fault Output Operation 0 Fault Output Disabled 1 Fault Output Enabled Default 0 Range 0 1 P5 02 Fault Restart Interval Time Sets the amount of time between restart attempts Default 10 0 s Min 0 5 s Max 600 0 s P6 Overtorque Undertorque Detection P6 00 Overtorque Undertorque Detection Selection 1 Sets the operation when the motor current or torque exceeds the P6 01 level for longer than the ti...

Page 62: ... fan off delay time that the drive waits to disabled the cooling fan after run command is released Default 60 s Min 0 s Max 300 s P7 06 oL2 Detection Time Reduction at Low Speed Determines whether to reduce the oL2 Drive Overload fault detection time at low speed below 6 Hz to prevent premature output transistor failures 0 Detection time is not reduced 1 Detection time is reduced Default 0 Range 0...

Page 63: ...on o2 01 STOP Key Function Selection Enables or disables the STOP key on the keypad when the drive is controlled from a remote source 0 Disabled 1 Enabled The STOP key always stops drive operation even if the command source is not set to the keypad Default 1 Range 0 1 o2 03 Drive Capacity Selection 2 Set this parameter after replacing the terminal block or drive modules Default 2 Determined by dri...

Page 64: ...rse Power 0 746kW Default Determined by o2 03 Min 0 00 kW Max 650 00 kW t1 03 Motor Rated Voltage Sets the motor rated voltage according to the motor nameplate Default 200 0 V Min 0 0 V Max 255 0 V 3 t1 04 Motor Rated Current Sets the motor rated current according to the motor nameplate Default 2 Min 10 of drive rated current Max 200 of drive rated current t1 05 Motor Base Frequency Sets the motor...

Page 65: ... in t1 02 and t1 04 this parameter will automatically display the no load current of a standard motor The no load current must be entered according to the motor test report Min 0 0 A Max t1 04 Max 0 to 2999 9 t1 12 Motor Auto Tuning Setting Enables or disables Auto Tuning when A1 02 0 to 3 0 Disabled 1 Enabled Default 0 Range 0 1 ...

Page 66: ...63 ...

Page 67: ...e whether to enter the switch mode Set value 0 Switch mode function is OFF Default 40 Min 0 Max 100 Unit 1 F1 03 Water detection pressure rise level Raise a specified pressure level to detect if water is currently being used Default 0 2 Min 0 1 Max 1 0 Unit 0 1bar kg cm2 F1 04 Water detection pressure rise time limit Set the lifting time limit of F1 03 pressure rise level to detect whether water i...

Page 68: ...vel to detect if the pump is in a water shortage state 100 is the rated current of the motor set value 0 is OFF Default 0 Min 0 Max 100 Unit 1 F1 11 Water shortage detection detection time Set F1 09 pressure and F1 10 current detection time Default 60 Min 0 Max 250 Unit 1 sec F1 12 Fault restart downtime interval Shutdown time of the pump in the absence of water Default 10 0 Min 0 5 Max 600 0 Unit...

Page 69: ...wing indicate each digit from right to left 1 Digital Input 1 S1 enabled 1 Digital Input 2 S2 enabled 1 Digital Input 3 S3 enabled 1 Digital Input 4 S4 enabled 1 Digital Input 5 S5 enabled 1 Digital Input 6 S6 enabled U1 10 Output Terminal Status Displays the status of the output terminal U1 10 1 Multi Function Terminal Output terminal R1A R1B R1C U1 11 Drive Operation Status Displays the status o...

Page 70: ...ays the output voltage command at the first most recent fault 0 1V U2 10 Main Circuit DC Voltage at 1 st Most Recent Fault Displays the main circuit DC voltage at the first most recent fault 0 1V U2 13 Input Terminal Status at 1 st Most Recent Fault Displays the input terminal status at the first most recent fault Same status display as U1 09 U2 14 Output Terminal Status at 1 st Most Recent Fault ...

Page 71: ...most recent fault Same status display as U1 10 U2 29 Operation Status at 2 nd Most Recent Fault Displays the operation status at the second most recent fault Same status display as U1 11 U2 31 Cumulative Power On Time at 2nd Fault Displays the cumulative Power On Time when the second fault occurred 1h U2 32 Cumulative Operation Time at 2nd Fault Displays the cumulative operation time when the seco...

Page 72: ...he frequency command as XY nn X Command Used 1 Command 1 Y nn Frequency Command Source 0 01 Keypad 1 01 Analog input Terminal AI 1 2 02 to 2 16 Multi step speed command 2 17 Jog frequency command 3 01 PID frequency command 4 01 Terminal UP DOWN 5 01 Modbus communication U3 14 Run Command Source Selection Displays the source for the frequency command as XY nn XY nn 00 00 Local X Command Used 1 Comm...

Page 73: ... 0 01 U4 04 PID Differential Feedback Displays the difference of both feedback values when 10 is set to both E3 01 and E3 07 0 01 U4 05 PID Feedback 2 Displays the adjusted feedback value if differential feedback is used U4 00 to U4 04 The value in U4 00 and U4 05 will be the same if differential feedback is not used 0 01 U4 08 PID Output 2 Displays the PID output 2 value as a percentage of the ma...

Page 74: ... http www liteon ia com tw ENG download php 3 Double the value for 440V class AC drives 4 The parameter can be set during run 5 The upper limit is determined by d1 02 and L2 00 settings 6 Contact the local distributor for any malfunction 7 This functional software version V1 40 open means under development ...

Page 75: ...ID Feedback High PID feedback input is greater than the detection level set to b5 22 for longer than the detection time set to b5 23 1 b5 22 andb5 23 inappropriate setting 2 PID feedback wiring incorrect 3 Feedback sensor malfunction 4 Feedback input circuit malfunction 1 Confirm b5 22 and b5 23 settings 2 Correct the wiring 3 Replace the sensor if it is damaged 4 Replace the PCB or drive Contact ...

Page 76: ...t 2 Measure the output current a Reduce the load b Lower setting in C6 00 Carrier Frequency Option 3 Replace the cooling fan oH1 Motor Overheat The temperature signal from motor temperature sensor via the multi funtion analog input E3 01 20 exceeded the overheat detection level of the drive 1 Fault on the machinery e g machinery is locked up 2 Motor overheat 1 Check the machinery status 2 Check th...

Page 77: ...ly 2 Check the motor power cable relay terminals and motor terminal box 3 Correct grounding shorts and reapply power 4 Check the solutions for interference suppression Check the control circuit lines main circuit lines and grounding wiring If the MC is the source of interference connect a suppressor to it 5 Reconnect the cable 6 Correct the wiring Uv Undervoltage 1 Voltage in the DC bus fell below...

Page 78: ...ion on machinery side Ex the machinery is locked up 1 Reset P6 01 and P6 02 2 Ensure there is no problem on the machinery side bb Baseblock Drive output interrupted by an external baseblock signal An external baseblock signal was input via one of the multi function input terminals S1 to S6 Check baseblock signal input timing and external sequence oH2 Drive Overheat Warning Drive Overheat Warning i...

Page 79: ...eration and deceleration time C1 00 to C1 03 Use a drive of higher rating 3 Check the motor capacity Make sure the motor capacity is right for the drive rating 4 During a momentary power loss or an attempt to reset a fault the alarm is displayed However there is no need to take any action because the fault display will disappear shortly DNE Driver Enable 1 Multi function contact input is set to 69...

Page 80: ...etection E1 口口 23 to 38 3 Confirm if E1 口口 23 to 38 is set to the unused terminals FbH PID Feedback High PID feedback input is greater than the detection level set to b5 22 for longer than the detection time set to b5 23 1 b5 22 andb5 23 inappropriate setting 2 PID feedback wiring incorrect 3 Feedback sensor malfunction 4 Feedback input circuit malfunction 1 Confirm b5 22 and b5 23 settings 2 Corr...

Page 81: ...nsor via the multi funtion analog input E3 01 20 exceeded the overheat detection level of the drive 1 Fault on the machinery e g machinery is locked up 2 Motor overheat 1 Check the machinery status 2 Check the load acceleration deceleration time and cycle time a Reduce the load b Increase the C1 00 to C1 07 Acc Dec Time settings c Adjust d1 02 to d1 11 V F Characteristics ot1 Overtorque Detection ...

Page 82: ...ith the voltage from the drive input power 4 The drive main circuit capacitors are weakened 5 The contactor or relay on the soft charge bypass circuit is damaged 1 Correct the drive input power wiring 2 Tighten the terminals 3 Check the voltage a Adjust the voltage according to the drive input power specifications b Check the main circuit magnetic contactor if there is no problem with the power su...

Page 83: ...d 4 The current level went up because of Speed Search while attempting to perform a fault restart or after a momentary power loss 1 Reduce the load or use a drive of higher rating 2 Calculate the torque required during acceleration and the inertia Take the following steps if the torque level is not right for the load Increase the settings for acceleration and deceleration time C1 00 to C1 03 Use a...

Page 84: ...E3 10 parameter settings ES Emergency Stop 1 Emergency stop is turned on P2 11 before the power off when the DC bus voltage is lower than P2 06 2 Multi function contact input is set to 21 121 but the contact input is switched on 1 Turn off the emergency stop function P2 11 or adjust P2 06 settings Level 2 Confirm the multi function contact input function set and terminal status ...

Page 85: ...momentary power loss 7 Drive input voltage is too high 8 The braking transistor or braking resistor are wired incorrectly 9 PG cable is disconnected 10 PG cable wiring is incorrect 11 PG encoder wiring has interference of electrical signal 1 Increase the deceleration time settings C1 01 and C1 03 Install a braking unit Set P3 03 Stall Prevention during Deceleration to 1 Enabled default is 1 2 Conf...

Page 86: ...heavy 5 Settings for acceleration or deceleration time is too short 6 The drive is running a special purpose motor or a motor larger than the drive rated capacity 7 A magnetic contactor MC on the output side of the drive has turned on or off 8 V F set incorrectly 1 Check the insulation resistance 2 Check the motor power cable 3 Check the resistance between the cable and the terminal 4 Short circui...

Page 87: ...tor has been damaged due to the motor insulation weakened or overheat 2 The cable is damaged 3 Hardware fault 4 The drive is damaged 1 Replace the motor or check the motor insulation resistance 2 Repair any short circuits and check the motor power cable EF0 Retain EF1 to EF6 External Fault Input Terminal S1 to S6 1 An external device tripped an alarm 2 Incorrect wiring 3 Multi function input wirin...

Page 88: ...1 00 as per the data written on the motor plate b Check if the motor cooling is working properly oL1 Motor Overload 1 The load is too heavy 2 The acceleration and deceleration times are too short 3 The motor is driven below the rated speed with a high load 4 Incorrect setting in P1 00 Motor Protection Function Selection when running a special motor 5 The voltage determined by the V F is too high 6...

Page 89: ...et P1 00 Motor Protection Function Selection correctly Install an external thermal relay 10 Set the the motor rated current according to the motor plate 11 Adjust parameters related to Speed Search Adjust the b3 01 Speed Search Operation Current setting 12 Check the power supply for phase loss oL2 Drive Overload 1 The load is too heavy 2 The acceleration and deceleration times are too short 3 The ...

Page 90: ...on 1 The current has dropped below the torque detection level set to P6 01 for longer than the time set to P6 02 1 Incorrect parameter settings 2 Malfunction on the machinery side 1 Reset P6 01 and P6 02 2 Ensure there is no problem on the machinery side Uv1 Undervoltage Detection 1 Voltage in the DC bus fell below the undervoltage detection level P2 03 during run 200 V class 190 V 400 V class 380...

Page 91: ... from the drive input power Apply possible solutions for drive input power stabilization 4 Check drive input power If drive input power seems normal but the alarm continues to occur replace either the entire drive or the control board Contact the local distributor for more information LF1 Output Phase Loss Phase loss on the drive output side 1 The output cable is not connected 2 The motor winding ...

Page 92: ...d disconnected cables repair if necessary 2 Check possible solution to suppress the noise CF Retain Err Retain JoGE FJOG RJOG Input Error A FJOG and RJOG Run commands are received at the same time Check the Run command from the external source for Fjog Rjog ACE A1 Input signal is missing 1 A1 Input signal is missing 1 Check the analog signal wiring 2 Confirm the E3 04 parameter setting FBPL water ...

Page 93: ...s S1 and S2 are assigned to E1 2 3 Wire Sequence Do not assign multi function input terminals S1 and S2 to E1 2 3 Wire Sequence oE05 Communication Error oE09 PID Control Selection Fault When b5 00 PID Control Setting 1 to 4 1 Contradictory settings b5 14 PID Sleep Start Level is not set to 0 0 b1 02 Stopping Method Selection is set to 2 DC Braking to Stop or 3 Coast to Stop with Timer 2 L2 01 Freq...

Page 94: ...llowing is also set C6 03 carrier frequency proportional gain 6 C6 02 C6 01 lower carrier frequency upper carrier frequency Note When C6 03 6 press the fixed value of C6 01 2 The upper and lower limits of C6 00 03 are set incorrectly Correct the parameter setting 6 4 Auto Tuning Fault Detection Table 6 4 Auto Tuning Codes Causes and Possible Solution Keypad Display Fault Name Cause Possible Soluti...

Page 95: ...92 TF07 Motor Data Error t5 05 and t1 07 setting incorrect Make sure the data entered to t1 05 and t1 07 is the same as the information showed on the motor nameplate Reset the parameters ...

Page 96: ...07 A2 04 b5 08 A2 05 b5 09 A2 06 b5 10 A2 07 b5 11 A2 08 b5 12 A2 09 b5 13 A2 10 b5 14 A2 11 b5 15 A2 12 b5 16 A2 13 b5 17 A2 14 b5 18 A2 15 b5 19 A2 32 b5 20 b1 00 b5 21 b1 01 b5 22 b1 02 b5 23 b1 03 b5 24 b1 05 b5 25 b1 06 b5 26 b1 09 b5 27 b1 10 b5 28 b1 11 b8 00 b2 00 C1 00 b2 01 C1 01 b2 02 C1 02 b2 03 C1 03 b3 00 C1 08 b3 01 C2 00 b3 02 C2 01 b3 03 C2 02 ...

Page 97: ...04 L1 02 E1 00 L1 03 E1 01 L1 04 E1 02 L1 05 E1 03 L1 06 E1 04 L1 07 E1 05 L1 08 E2 00 L1 09 E3 00 L1 10 E3 01 L1 11 E3 02 L1 12 E3 03 L1 13 E3 05 L1 14 E4 00 L1 15 E4 01 L1 16 E4 02 L2 00 E4 03 L2 01 E6 00 L3 00 E6 01 L3 01 E6 02 L3 03 E6 03 L4 00 E6 04 L4 01 E6 05 L4 02 E6 06 L4 03 E6 07 L4 04 E6 08 d1 00 P1 00 d1 01 P1 01 d1 02 P1 05 d1 03 P2 00 d1 04 P2 01 ...

Page 98: ...07 P3 00 o4 08 P3 01 t1 02 P3 02 t1 03 P3 03 t1 04 P3 05 t1 05 P3 06 t1 06 P3 07 t1 07 P3 08 t1 10 P3 11 t1 12 P4 00 P4 01 P4 02 P4 03 P4 04 P5 00 P5 01 P5 02 P6 00 P6 01 P6 02 P7 00 P7 01 P7 02 P7 03 P7 04 P7 05 P7 09 P7 12 o1 00 o2 01 o2 02 o2 03 o2 05 o2 06 o3 00 o3 01 o4 00 ...

Page 99: ...S R 40 200V 3Φ Input Current I A Line Fuse I A Bussmann P N 0 2kW 0 25 HP 2 2 5 FRS R 5 0 4kW 0 5 HP 3 7 5 FRS R 5 0 75kW 1 HP 6 6 10 FRS R 10 1 5kW 2 HP 10 5 15 FRS R 15 2 2kW 3 HP 14 8 20 FRS R 20 3 7kW 5 HP 21 5 30 FRS R 30 3 The drive must be installed in a Pollution 2 environment with clean air according to enclosure classification Cooling air must be clean free from corrosive materials and e...

Page 100: ... AU CODE CANADIEN DE L ÉLECTRICITÉ PREMIÉRE PARTIE 6 AVERTISSEMENT RISQUE DU CHOC ÉLECTRIQUE UNE TENSION DANGEREUSE PEUT ÊTRE PRÉSENTÉE JUSQU À 5 MINUTES APRÉS AVOIR COUPÉ L ALIMENTATION Model No Branch Circuit Fuses EVO600043S0D4 Class RK5 rated 600 V ac 10 A Interrupting Current 200 kA EVO600043SD75 EVO600043S1D5 EVO600043S2D2 Class RK5 rated 600 V ac 15 A Interrupting Current 200 kA EVO600043S3...

Page 101: ...rated 240 V ac or higher 5 A EVO600023S0D4 EVO600023SD75 Class RK5 rated 240 V ac or higher 10 A EVO600023S1D5 Class RK5 rated 240 V ac or higher 15 A EVO600023S2D2 Class RK5 rated 240 V ac or higher 20 A EVO600023S3D7 Class RK5 rated 240 V ac or higher 30 A ...

Page 102: ...99 EVO6000QMEN1810V01 ...

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