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Lissmac SBM-XL 1000 G2S2-60, Operator'S Manual, Page: 1 / 67

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Lissmac SBM-XL 1000 G2S2-60 Operator'S Manual Download Page 1

 

 

OPERATING MANUAL 

GRINDING MACHINE 

SBM-XL 1000 G2S2-60 
SBM-XL 1500 G2S2-60 

EN 

LISSMAC Maschinenbau GmbH 
Lanzstraße 4 
D-88410 Bad Wurzach
T49 (0) 7564 / 307 - 0
T49 (0) 7564 / 307 - 500
[email protected]
www.lissmac.com

METAL PROCESSING

Summary of Contents for SBM-XL 1000 G2S2-60

Page 1: ...INDING MACHINE SBM XL 1000 G2S2 60 SBM XL 1500 G2S2 60 EN LISSMAC Maschinenbau GmbH Lanzstra e 4 D 88410 Bad Wurzach Telefon 49 0 7564 307 0 Telefax 49 0 7564 307 500 lissmac lissmac com www lissmac c...

Page 2: ......

Page 3: ...inenbau GmbH Lanzstra e 4 D 88410 Bad Wurzach Phone 49 0 7564 307 0 Fax 49 0 7564 307 500 E mail lissmac lissmac com Web www lissmac com The dissemination or duplication of this operating manual and t...

Page 4: ...11 2 7 2 Dust 11 2 7 3 Fire hazard 11 2 7 4 Explosion hazard 11 2 8 Explanation of warning symbols on the machine 12 2 9 Symbols on the machine front side 15 2 10 Symbols in the machine 16 2 11 Symbol...

Page 5: ...nding belts of the SBM G grinding units 45 6 1 2 Changing the abrasive belts of the SBM S grinding units 48 6 2 Cleaning 50 6 3 Changing the filter pad on the control cabinet 51 7 Service 52 7 1 Servi...

Page 6: ...this operating manual The operating manual is to be supplemented by directives for accident prevention and environmental protection according to national requirements Along with the operating manual a...

Page 7: ...s can result The danger symbol can specify the danger CAUTION This signal word signifies a dangerous situation If the situation is not avoided medium to slight injuries will result The danger symbol c...

Page 8: ...ly work occasionally on the machine e g for changeovers and service The operating manual is to be kept permanently at the machine location and easily accessible Perform checks for safe and hazard awar...

Page 9: ...s for the load carrying equipment Only use suitable transport vehicles with sufficient load capacity Reliably secure the machine during vehicle transport Use suitable attachment points Even when movin...

Page 10: ...and the exhaust system from the mains supply Before cleaning the machine with cleaning agents close all openings with suitable materials in which no water or cleaning agent can penetrate for safety or...

Page 11: ...th a functional exhaust system which meets requirements given in the technical data Follow the instruction manual belonging to the exhaust system If materials e g stainless steel are ground where a ca...

Page 12: ...dust and splinter may be ejected from the machine during grinding Wear safety glasses 2 This symbol on the machine warns of rotating parts in the machine 3 This symbol indicates the danger that hands...

Page 13: ...ft transport 11 Symbol Hand wheel for moving bottom S unit 12 Symbol Hand wheel for adjusting sheet thickness 13 Symbol Hand wheel for moving top S unit 14 This symbol on the hydraulic tank indicates...

Page 14: ...witch position and functions of the gear box 19 Lifting point for crane hooks 21 The symbol indicates the minimum length of the workpiece to be machined 22 Symbol Grease gun here lubrication nipple se...

Page 15: ...ied to the machine The symbols warning labels for each position number are shown on page 12 13 14 Abb 1 Symbols on the machine front side 1 Symbol Wear safety glasses 2 Turning parts 3 Symbol Wear glo...

Page 16: ...ngement bottom 14 Hydraulic oil level label Abb 4 Symbols in the machine 6 Symbol Turning V belt pulleys 11 Symbol Hand wheel for moving bottom S unit 12 Symbol Hand wheel for adjusting sheet thicknes...

Page 17: ...back of the machine Abb 5 Symbols on the back of the machine 10 Warning disconnect power before working within 15 Symbol Observe operating manual 16 EMERGENCY STOP label 20 Information about forklift...

Page 18: ...Safety 18 Grinding machine SBM XL 1000 1500 G2S2 60 Notes...

Page 19: ...alloys With two sided processing material thicknesses of 0 5 mm to 120 mm and a warpage of maximum 3 mm can be processed The machine may only be operated as a system with a dry dust extraction system...

Page 20: ...nput side front 1 Attachment points for transporting the machine 2 Touch screen 3 Operating elements and EMERGENCY STOP button for immediately shutting off the machine in an emergency 4 Upper door on...

Page 21: ...xhaust system 10 Conveyor belt for output of workpieces 11 Lower door on the output side 12 EMERGENCY OFF button for turning on off the mains supply for the entire machine 13 Main switch for turning o...

Page 22: ...ing the mains supply for the drives and for the displays on off 19 Stop system button for turning off the machine 20 Confirm EMERGENCY OFF button and error display to start the machine after EMERGENCY...

Page 23: ...rollers and transported between the grinding units Each of the four grinding units can be switched on or off individually as is required for the processing of the workpieces Abb 9 Grinding units and f...

Page 24: ...ooth entry of the workpieces Abrasive belts are mounted on the SBM S grinding units Abrasive carriers are fastened on the abrasive belts on which several layers of sand paper are separated from each o...

Page 25: ...A Power rating total 70 kVA 80 kVA protection class IP 42 IP 42 Number of grinding motors total 4 4 Drive power per grinding motor 6 7 kW 8 95 kW Grinding motor speed 1704 rpm 3516 rpm Grinding motor...

Page 26: ...81 A 1 81 A Emission noise pressure level at operator s place 80 dB A 80 dB A Connection diameter 250 mm 250 mm Suction output min 8000 m h min 8000 m h Temperature range 10 to 40 C 50 to 104 F 10 to...

Page 27: ...sufficient lifting capacity Only secure the machine on the four attachment points provided 1 Do not stop under the lifted machine To lift the machine secure the lifting gear on the four attachment po...

Page 28: ...ns may perform the electrical connection and work on the electrical system of the machine Make sure that the main switch is in the Off position Connect the machine to the power supply Place the main s...

Page 29: ...e given in the technical data Install the exhaust system near the machine Connect the exhaust system electrically and secure against accidental starting Connect exhaust ducts of the system to connecti...

Page 30: ...g the touch screen The menus are selected by touching the fields on the surface of the touch screen 5 2 Structure of the interface Abb 10 User screen Info area Pos 1 Status display Pos 2 Display of us...

Page 31: ...ositioning of the feed frame SBM G Set up SBM G grinding units Repositioning of the SBM G grinding units SBM S Set up SBM S grinding units Repositioning of the SBM S grinding units Log in User identif...

Page 32: ...0 is active when the machine is switched on User level with the approved actions User Setting sheet thickness Tool change Wear position of the SBM G and SBM S assemblies Setter All actions of level 0...

Page 33: ...ded Place the main switch 13 on the back of the machine into the On position Set the key switch 18 to the On position The power supply for the drives and the touch screen is turned on Make sure that a...

Page 34: ...et thickness NOTE Workpieces remaining in the machine Damage to the machine Make sure that no workpieces are between the feed rollers or in the exhaust duct To set the sheet thickness sheet thickness...

Page 35: ...ces from the machine The direction and speed of the following components are set commonly Conveyor belt on the input side of the machine Feed rollers in the machine Conveyor belt on the output side of...

Page 36: ...et thickness on the machine to grind workpieces with varying thickness Distribute workpieces evenly over the width of the conveyor belt and lay the outer edge of the workpieces as diagonally as possib...

Page 37: ...results e g the position of the upper grinding unit can be changed and or the grinding speed can be adjusted see page 41 or page 35 In the SBM G menu the current power consumption of the grinding mot...

Page 38: ...to 5 mm position The units can only be opened in the end position Move machine free Units move to end position and sheet thickness remains unchanged Material can be moved out of the system if damaged...

Page 39: ...he machine Make sure that no workpieces are between the feed rollers or in the exhaust duct Press the Stop system button 19 To switch off the machine Select Info on the touch screen menu Touch the fie...

Page 40: ...the end position and turn it off The field changes the display the selected grinding unit moves into the park position The change of position is displayed To turn on the SBM G unit Press the Stop sys...

Page 41: ...ng results during operation the position of the upper and lower SBM G and SBM S grinding units relative to the position of the upper feed rollers can be changed This varies the pressure applied on the...

Page 42: ...is selected 5 9 2 Changing the position of the SBM S grinding unit To change the position of the SBM S grinding units select the SBM S menu Move the grinding units upwards or downwards with the arrow...

Page 43: ...feed turn the variable controller 24 to the middle position Press the Stop system button 19 The grinding units stop The exhaust system runs for a short time afterwards Set the sheet thickness on the...

Page 44: ...ive The upper and lower grinding units can be moved completely apart Then the grinding belts of the SBM G grinding units or the abrasive belts of the SBM S grinding units can be changed more easily to...

Page 45: ...positive acknowledgement of the security prompt the upper and lower grinding units are moved apart to the end position Open both doors 4 and 7 on the input side of the machine Loosen the lever on the...

Page 46: ...s Cutting off fingers and other body parts Make sure that the feed is turned off Only entrust the work to authorised personnel Only start the machine with extreme caution In the SBM G menu select the...

Page 47: ...belts run on the drive belts Only perform this work with the motor turned off If the position of the deflection rollers must be corrected turn off the motor and secure against accidental starting Perf...

Page 48: ...nding units are moved apart to the end position Fold the supports on the conveyor belt 10 up and open both doors 8 and 11 on the output side of the machine Loosen the lever on the front grinding units...

Page 49: ...ew on the front guide plate on the upper grinding units 29 and 30 Make sure that all abrasive belts run lightly on the guide rollers Swing the grinding units 29 and 33 towards the inside and lock the...

Page 50: ...which can be pulled out for emptying Turn on the exhaust system by turning the selection switch on the exhaust system in the the MANUAL position Open doors 4 7 8 and 11 and vacuum out the dust with an...

Page 51: ...cabinet NOTE Dirty filter pads Overheating and damage to the controls Clean or replace filter pads once per week Remove both covers on the control cabinet on the the input side and the output side Rem...

Page 52: ...ilter pads on the control cabinet weekly Change grinding belts or abrasive belts of the grinding units with poor grinding results with damage Change the position of the upper grinding units with poor...

Page 53: ...ion of the V belt is too low loosen the clamp screws on the fastening plate for the grinding motors and tighten the tensioning screws until the V belt is correctly tensioned Tighten the clamp screws a...

Page 54: ...usted individually using set screws For this the grinding material removal can divided evenly on the front and back grinding units Both set screws must each be uniformly adjusted The current setting c...

Page 55: ...Service Grinding machine SBM XL 1000 1500 G2S2 60 55 Notes...

Page 56: ...door opened Close door 0011 Door open Door open front bottom Close door 0012 Door open Upper rear door opened Close door 0013 Door open Lower rear door opened Close door 0050 Motor protection exhaust...

Page 57: ...for frequency converter UPPER G unit Miscellaneous Error Status Description Cause Solution 0401 Max end position G upper End position G reached Move from the end position 0402 Min end position G uppe...

Page 58: ...eck direction of rotation of motor Check measurement system 0604 Lower distance to adjacent axle G lower Collision protection Move with the axles out of the area 0606 Unit open G lower Close units Che...

Page 59: ...irection Check motor control Check for free movement of the axles Check direction of rotation of motor Check measurement system 0804 Lower distance to adjacent axle S upper Collision protection Move w...

Page 60: ...irection Check motor control Check for free movement of the axles Check direction of rotation of motor Check measurement system 1004 Lower distance to adjacent axle S lower Collision protection Move w...

Page 61: ...rvice If malfunctions occur which cannot be remedied by the customer themselves contact the following customer service address LISSMAC Maschinenbau GmbH Lanzstra e 4 D 88410 Bad Wurzach Phone 49 0 756...

Page 62: ...611100 Corrugated roller 12 mm 208096 KU cylinder bushing 208592 Conveyor belt 1500 x 2000 mm 611026 Sheet Front exhaust 611027 Sheet Rear exhaust 611028 Sheet Upper exhaust 611029 Exhaust elbow 9 3...

Page 63: ...ulley tensioning unit 207404 Ball bearing for V belt pulley tensioning unit 206627 Counter pressure ball bearing 691883 Belt guide front 691884 Belt guide rear 208022 Belt guide ball bearing 9 6 Exhau...

Page 64: ...m 1 500 mm Length 1 000 mm 2 000 mm 3 000 mm Weight of conveyed material 300 kg per m 300 kg per m 300 kg per m Conveyor height 950 mm 50 mm 950 mm 50 mm 950 mm 50 mm Temperature range 15 C 40 C 15 C...

Page 65: ...rts delivered to recycling and disposal The following parts of the machine contain environmentally hazardous substances Electronic components of the controls Gears lubricant Disconnect the machine fro...

Page 66: ...olvable rings External potentiometer and manual switching elements Fuses and lamps Auxiliary and operating materials Fastening elements such as pegs anchors and screws Bowden cables Lamella Diaphragms...

Page 67: ...Warranty conditions Grinding machine SBM XL 1000 1500 G2S2 60 67...

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