Lissmac DTS 401 Operating Instructions Manual Download

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OPERATING INSTRUCTIONS

MASONRY TABLE SAW

DTS 401

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Phone +49 (0) 7564 / 307 - 0
T49 (0) 7564 / 307 - 500
[email protected]
www.lissmac.com

Summary of Contents for DTS 401

Page 1: ... 44 ig OPERATING INSTRUCTIONS MASONRY TABLE SAW DTS 401 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Phone 49 0 7564 307 0 Telefax 49 0 7564 307 500 lissmac lissmac com www lissmac com EN ...

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Page 3: ...0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com Translations of the original operating instructions as of 08 2020 Passing on and reproduction of these operating instructions in any form as well as use of the contents are prohibited unless permitted in writing Violations obligate to damages All rights are reserved for the case of patent utility sample or design patent entry ...

Page 4: ...tially dangerous situation If the situation is not avoided fatal or serious injuries can result The danger symbol can specify the danger CAUTION This signal word signifies a dangerous situation If the situation is not avoided medium to slight injuries will result The danger symbol can specify the danger NOTICE This signal word signifies a situation which presents risks to objects If the situation ...

Page 5: ...safety gloves Warning dangerous electrical voltage Warning rotating saw blade This symbol indicates Working on the saw blade protective hood is prohibited when the saw blade is running Open water tap when sawblade is running High pressure washing is prohibited This symbol indicates the noise power level of the machine Before working on live parts of the power plug must be pulled ...

Page 6: ... person charged with work at the machine e g operation including equipment troubleshooting in the work progress removal of production wastes care disposal of operating and auxiliary substances maintenance service inspection repair and or transport In addition to the operating instructions and the binding rules applicable in the country of use or the site of deployment the recognized rules for safe...

Page 7: ...7 44 Notes ...

Page 8: ...ironmental protection 15 1 9 Disposal 15 2 Device Description 16 2 1 Designation of the machine part 16 2 2 Protective Devices 16 2 3 Technical Data 17 2 4 Noise power level 18 2 5 Hand arm vibration 18 3 Commissioning 19 3 1 Connections and operating materials 19 3 2 Tool selection 19 3 3 Controls 20 3 4 Locking the saw table in place 21 3 5 Setup 22 3 6 Height adjustment of the saw head 23 3 7 S...

Page 9: ...gn Easy handling through lightweight construction Stable and resilient frame with exact table bearing for accurate Engraving Miter cuts from 0 to 45 can be done easily High stability the saw head guidance system Good view to saw cut by narrow blade guard High quality adjustable angle stop On off switch with separate emergency stop pushbutton user friendly in a protected location As standard a fold...

Page 10: ...not considered intended use Intended use also includes compliance with the operating manual and observance of inspection and maintenance manual Non intended use Foreseeable misuse non intended use Cutting without or with open saw blade protective hood Cutting without water Cutting of wood plastic or metal Building changes which alter the safety or the table saw design type The security of the maso...

Page 11: ... years of age and both mentally and physically fit to operate the masonry saw All personnel must be trained in the operation and be explicitly in writing authorized by the company to operate the machine Establish responsibilities of the personnel for operating changeover servicing and repairing the machine Make sure that only authorized personnel is working with the machine The operator must wear ...

Page 12: ...t be replaced without delay 1 4 3 Operation Refrain from working in any manner that may compromise safety Take measures to ensure that the masonry saw is operated only in a safe functional condition The masonry saw must be checked at least once per shift for externally identifiable defects or damages Any changes which occur including operating behavior must be reported immediately to the responsib...

Page 13: ...inst unexpected application of power lockout tagout Before cleaning all openings in which no cleaning agent should penetrate due to safety and or functional reasons must be covered and glued Electric motors switches and plugs are especially at risk After cleaning remove the covers tape completely During service and repair work always tighten loose bolt joints If dismantling is required for fitting...

Page 14: ...y Electrical work may only be carried out by technical and qualified personnel The machine s electrical equipment must be inspected checked regularly Faults such as loose connections or damaged cables must be corrected immediately Perform Lockout Tagout 1 5 3 Dust When working in close quarters follow any applicable national guidelines Use personal respiratory protection equipment To prevent airbo...

Page 15: ...iners so that they can be recycled properly If the machine is not immediately put into operation after unpacking it must be protected from moisture and dirt 1 8 Environmental protection Packaging material cleaning agents used or residual operating materials as well as unpacked wear parts such as drive belts or motor oils must be recycled according to the provisions on environmental protection appl...

Page 16: ... Item 3 Saw table Item 11 Height adjustment saw Item 4 Adjustment for miter cuts Item 12 Drive motor Item 5 Water pump Item 13 Tool set Item 6 Machine stand Item 14 Saw table catch Item 7 Wheelset Item 15 Stop for 45 cut Item 8 Transport handles hoisting points 2 2 Protective Devices Item 9 On Off switch Item 2 Blade guard with saw blade Item 10 Power input Plug 9 1 3 6 4 7 10 8 11 12 2 5 15 13 14...

Page 17: ...epth at 45 max 100 mm Cutting length max 800 mm Saw blade arbor 25 4 mm Output power max 2 2 kW 230 V 50 Hz Saw blade rotating speed 2800 RPM Dimensions L W H in mm 1135 785 1470 mm Weight 70 kg 148 lbs Degree of Protection IP54 The technical data listed here may change without previous announcement ...

Page 18: ...mented edge The sound produced by the engine was measured as specified by the standards DIN EN 12418 and EN 3744 2 5 Hand arm vibration WARNING Hazard due to vibration Vibrations can lead to bone or joint injuries and to circulation dysfunctions When working with the machine take regular breaks The level of vibration transmitted to the hand arm system has been measured according to standard UNI EN...

Page 19: ...ools which have a maximum rotation speed smaller than the nominal speed of the machine can be used Defective or broken tools must be replaced immediately Using a non approved or non admitted tools such as cutting discs or circular saw blades is prohibited Damaged tools may not be used Selection of the saw blade All tools in the area of diamond tools are marked in colors Depending on the applicatio...

Page 20: ...ECTION It intervenes when there is overcurrent interrupting the machine supply Its intervention is indicated by the expulsion of the manual reset In case OCP has tripped wait a few minutes and reset it by pressing its central pin Item 4 DEVICE FOR DISCONNECTION FROM THE MAINS Plug Machine power supply point For maintenance and adjustments unplug from the machine 3 2 4 1 ...

Page 21: ...f injury by the uncontrolled movement of the saw table Crushing and Cutting hazard by uncontrolled movement of saw table The saw table must be secured for setup dismounting and transport Catch To lock the saw table turn the catch Item 14 upwards OPEN LOCKED ...

Page 22: ...t up in in a stable position on even ground Check leg knobs to be tightened before startup We recommend a second person to assist setup Set up and clear the safety perimeter around the machine Lift up one end of the table saw by the grips Insert legs on a short side and secure by tightening the knobs Repeat on other side Safety perimeter ...

Page 23: ...due to incorrectly set height of saw head Check Saw blade dimension Set and check clearance of the saw blade at standstill before cutting Adjust height and depth stop By releasing the lever Item 11 can be adjust the height adjustment of the saw head The lower depth stop is set via the hex head screw ...

Page 24: ...the saw blade guard with a wrench Remove front cover plate Item 2 of the saw blade guard Remove flange nut left hand thread with the wrench and Allen key Put flange nut and pressure plate aside Observe the following when inserting the saw blade All flange areas must be clean Rotational direction arrows on the saw blade and the blade guard must match Only use diamond saw blades intended by the manu...

Page 25: ...ansported or moved in the transport position Electrical connection is disconnected from the mains Water tray is emptied Saw table is secured Machine feet are removed Lever height adjustment of the saw head is tightened We recommend removing the toolset and wheels during transport ...

Page 26: ...d loads The masonry table saw must only be crane lifted in the transport position Preparations Drain water Secure saw table Remove legs Remove the toolset Lift machine on slings with sufficient carrying capacity to the four handles Item 8 Lift carefully and observe the center of gravity Determine expert instructors before the lifting process Use only suitable transport vehicle with sufficient capa...

Page 27: ...ushing and Cutting hazard by uncontrolled movement of saw table The saw table must be secured for setup dismounting and transport Fold out extensions and mount wheels Lock saw table Drain water Remove legs on operator side Remove legs on the saw side Lift with handles on operator side Push or pull on wheels ...

Page 28: ...tandstill and the machine disconnected from mains 5 2 Preparations for starting To be able to use the table saw safely and properly the following pre requisites must be fulfilled Table saw has a firm stand The table saw has been checked for damage loose bolts and on the completeness of the attachments The water tray is filled with clean water The water cooling system is complete and functional A s...

Page 29: ...k Height settings of saw blade clearance of sawing table Place workpiece on the sawing table Switch on table saw on the ON switch Set the water volume via the control valve on the saw blade guard After reaching the full speed the sawing table with the workpiece can slowly be pushed against the saw blade NOTICE Strongly polluted water reduces the life of the pump and the saw blade During frequent u...

Page 30: ...witch on the table saw with the ON switch Set the water volume via the control valve on the saw blade guard After reaching the full speed the cutting table with the workpiece can slowly be pushed against the saw blade 6 DISMANTLING Separate power connector from the power supply Rinse and drain water tray and water cooling system Lock sawing table Remove machine feet Tighten levers for height of sa...

Page 31: ...ine must be secured against activation by other people Lockout Tagout Cleaning To protect painted surfaces no aggressive cleaning agents may be used Do not wash the machine with a high pressure cleaner Lubrication Use only high quality grease which meets the specifications on lubrication nipples The lubricant used for the table saw is called Energrease LS2 BP Before each use Daily Weekly Monthly V...

Page 32: ...urrent protection tripped Press the reset pin The motor high temperature trip switch has tripped Wait a few minutes for the motor to cool down The over current protection is damaged Contact your local dealer for a replacement The high temperature trip switch is damaged Contact your local dealer for a replacement The control switch is damaged Contact your local dealer for a replacement Lubrication ...

Page 33: ...should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed maintenance or service works Date signature ...

Page 34: ... in colors Depending on the application purpose and area tools are different To have the best results the parameters must match In the LISSMAC sales booklet the prices for the tools are determined This sales booklet can be obtained from the manufacturer at any time ...

Page 35: ...eals cable hoses collars connectors couplings and switches for water or electrical Guide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Plain and roller bearings which do not run in oil bath Shaft sealing rings and sealing elements Carbon brushes collectors Easily dissolvable rings External potentiometer and...

Page 36: ...ine number Technical changes reserved We make it explicitly clear that parts not supplied by us are also not tested and released by us The installation and use of such products can therefore in certain conditions modify your equipment negatively and thus affect safety For damages caused by the use of non original parts and accessories there is no liability ...

Page 37: ...37 44 Figure 1 14 1 02 1 02 1 14 1 ...

Page 38: ...38 44 Figure 2 ...

Page 39: ...16 1 1037746 BACK WATER SPRAY GUARD 1 17 1 1037747 BACK SPRAY SHIELD 1 18 1 1037752 COMPLETE TABEL 1 20 1 1029501 SET BASIN PLUG 1 1 22 1 1037748 WHEEL SUPPORT COMPLETE 1 24 1 PLASTIC CUP 4 2 02 2 1037734 KIT BALL BEARINGS FOR MOTOR INCL SEALING 1 06 2 SAWHEAD COMPL MOTOR GUARD PUMP 1 07 2 1037735 COMPLETE MOTOR 230V 50HZ 1 08 2 FLANGE SET 1 09 2 1073852 WATER DISTRIBUTION BLOCK 1 10 2 1029513 BLA...

Page 40: ...40 44 11 CIRCUIT DIAGRAM ...

Page 41: ...on The masonry table saw is solely intended for sawing components of mineral material by wet cutting Sawing of wood or metal is forbidden DTS 401 Saw blade diameter 400 mm Cutting depth at 90 max 130 mm Cutting depth at 45 max 100 mm Cutting length 800 mm Saw blade holder 25 4 mm Output power max 2 2 kW 230 V 50 Hz Saw blade rotating speed 2800 1 min Dimensions L W H in mm 1135 785 1470 mm Warrant...

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