Liquid Controls Avery-Hardoll BM Series Maintenance Manual And Parts List Download Page 45

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TP0003B

BM BULKMETER

Chap 6

Page 2

FAULT FINDING

TABLE 1 - FAULT FINDING (continued)

FAULT

POSSIBLE CAUSE(S)

REMEDY

EXTERNAL LEAKS AT:

Manifold/Pipeline Flanges

Loose flange nuts

Check tighten nuts.

Defective gasket(s)

Renew gaskets, check condition of

flange faces.

Meter Body/Manifold Seal

Loose nuts

Check tighten nuts.

Defective seal

Renew seal, check seal seating.

Front Cover/Meter Body

Loose nuts

Check tighten nuts.

Defective seal(s)

Refer to Chapter 5, renew cover

seal(s).

Front Cover/Calibrating mechanism Faulty spindle seal

Refer to Chapter 5, renew spindle

seal.

Drive spindle not concentric

Use a clock gauge and check

concentricity is within 0.076 mm

(0.003 in.) total clock reading,

Rear Cover/Meter Body

Loose nuts

Check tighten nuts.

Defective seal(s)

Return

meter

Liquid

Controls.

NOT

ATTEMPT

REAR

COVER

REMOVAL

Rear cover spindle seal (additive

adaption only)

Faulty spindle seal

Refer to Chapter 5.

Spindle not concentric

General Leakage

Seal(s) incompatible with product

Verify seal compatibility.

Failure to adjust calibration within

limits

Internal wear of Calibration

Mechanism and/or Meter

Refer to Chapter 5, dismantle

clean, inspect and renew defective

components of calibrating

mechanism/meter. Reassemble

and test.

read

Calibration mechanism drive or

gear train faulty

Refer to Chapter 5 and dismantle,

clean and inspect, renew

components as necessary.

Reassemble and test.

Lack of, or poor, lubrication

Check lubrication.

Faulty register

Renew register.

Measurement problems

Meter not calibrated for the product

being measured

Calibrate with Master Meter

Summary of Contents for Avery-Hardoll BM Series

Page 1: ...uid Controls LLC No part may be reproduced or used except as authorized by contract or other written permission The Company reserves the right to alter without notice the specification design or conditions of supply of any product or service BM series bulkmeter capsule with calibrating mechanism and register Maintenance manual and spare parts list Publication ref TP0003B February 2016 ...

Page 2: ...TP0003B AMENDMENT RECORD CHAP PAGE DESCRIPTION DATE AMENDMENT ISSUE NO Page iii iv TP0003B Ownership change Regulatory updates 08 Feb 2016 ...

Page 3: ...TP0007 Page iv ...

Page 4: ...uipment considered acceptable by Liquid Controls 4 The Product must be handled using the lifting handles where fitted or in accordance with the manual 5 The Product must not be misused or handled in any way liable to cause damage 6 The Product must be inspected for any signs of damage prior to use e g cracks damaged seals seized or tight operating mechanisms 7 The Product must be subjected to a re...

Page 5: ...TP0007 Page vi ...

Page 6: ...LCIUM HYDROXIDE IF THE DEGRADED MATERIAL OR ADJACENT PARTS TOUCH THE SKIN DO NOT WASH OFF WITH WATER SEEK IMMEDIATE MEDICAL AID FOR POSSIBLE CONTAMINATION WITH HYDROFLUORIC ACID HYDROFLUORIC ACID IN CONTACT WITH SKIN HAS DELAYED SYMPTOMS OF CONTAMINATION IT IS EXTREMELY TOXIC 2 WORK MUST BE CARRIED OUT ONLY BY SUITABLY QUALIFIED PERSONNEL 3 PRIOR TO COMMENCING WORK ENSURE THAT ALL AIRPORT COMPANY ...

Page 7: ...TP0007 Page viii ...

Page 8: ...d safety at work act and product safety Warnings Contents this page Chapters 1 Introduction 2 Technical description 3 Specification 4 Installation operation and maintenance WARNING 5 Servicing WARNING 6 Fault finding 7 Spares parts catalogue 8 Rate of Flow indicator Page ix x ...

Page 9: ...TP0007 Page x ...

Page 10: ...ries consists of eight meters for pipeline sizes of 2 5 to 6 inches and are of the positive displacement type as illustrated in Fig 1 2 1 5 All meters can either be left or right hand discharge and mounted horizontally or vertically 1 6 The operation of the meter is as follows Product enters the meter through the inlet side of the manifold and causes the rotor to revolve by pressure on the vanes T...

Page 11: ...itter mounted directly to the output to relay flow to an electronic counter and display system such as Masterload 1 12 Using a Mechanical Counter display is available in Litres Decalitres Litres x 10 Imperial gallons US gallons and Cubic Metres 1 13 For further information on the Masterload System and other equipment please refer to Technical Manuals TP0025 Vehicle and TP0027 Gantry 1 14 Accessori...

Page 12: ...ernor 1 15 1 16 1 17 Refer to Chapter 2 for further details on accessories Each meter is fully tested and calibrated by Liquid Controls trained staff prior to dispatch and will when correctly installed and regularly serviced maintain a high standard of accuracy and repeatability Each meter is suitable for use in Group II Category 2 for Zone 1 operation ...

Page 13: ...TP0003B BM METER Chap 1 Page 4 INTRODUCTION Intentionally left blank ...

Page 14: ...PTION SERIES NO ins mm imp gals litres GENERAL DESCRIPTION BM250 2 1 2 63 25 250 115 1140 Single capsule meters BM950 3 76 30 300 130 1370 Single capsule meters BM450 3 76 45 450 200 2050 BM550 4 102 50 500 220 2280 Double capsule meters BM350 4 102 55 550 250 2500 p BM650 4 102 65 650 300 3000 Triple capsule meters BM750 6 152 65 650 300 3000 Triple capsule meters BM850 6 152 85 850 387 3870 Spec...

Page 15: ...ULES CALIBRATING MECHANISM 2 MANIFOLD 2 1 The manifold is of ductile iron for 2 5 and 3 bores only or steel fabrication with a bore of either 2 5 3 4 or 6 dependant upon the metering capacity refer to Table 1 The manifold is secured to the body casing by studs nuts and washers and sealed by an O ring seal the center studs are sealed with an O ring seal and fitted washer Flanges fitted to the manif...

Page 16: ... within each inner cover to provide support for the rotor assembly A bearing adjuster screwed into the front inner cover and a compensating spring between the rear bearing and rear outer cover enables the position of the rotor assembly within the body to be adjusted The front cover is drilled to allow the calibrating drive spindle to pass through a spindle seal fits in the outer cover The outer fa...

Page 17: ...led with special glands where they pass through the rotor 5 3 In operation liquid enters the meter through the inlet manifold and causes the rotor to revolve by pressure on the vanes The proximity of the rotor to the casing forms an efficient seal whilst the profile of the casing ensures that the vanes are guided through the metering crescent where the volume of product is accurately measured Prod...

Page 18: ...screw is gained by removing the cover on the side of the calibrating mechanism casing 6 6 The version of Calibration Mechanism supplied depends upon Register Readout required i e Litres Imperial Gallons US Gallons Decalitres Litres x 10 and Cubic Metres The size of capsule ordered single double or triple Whether discharge required is left or right hand 6 7 It is important that the above informatio...

Page 19: ...ns and Litres or US Gallons 12 TEMPERATURE COMPENSATOR 12 1 Designed to operate over a wide temperature range the Temperature Compensator automatically adjusts the indicated volume on the counter to an equivalent volume at the standard temperature 60 F or 15 C Dual readout can be provided one counter showing corrected volume and a second counter showing actual volume 13 ADDITIVE MECHANISM 13 1 13 ...

Page 20: ...ne 16 3 The Air Separator is available in four bore sizes 2 5 3 4 and 6 17 FLOW GOVERNOR 17 1 In installations where more than one bulkmeter is supplied from a common pipeline the rate of flow is liable to exceed the maximum capacity of any individual bulkmeter When supply is shut off to some of these the meters remaining in operation may be subjected to excessive flow rates The Flow Governor prot...

Page 21: ...with a tow box which includes a retractable jockey wheel whilst the four wheel trolley is available with an articulated front axle All trollies have adjustable chassis jacks fitted for steadying during meter operation 20 MASTERLOAD 20 1 To enable a direct interface to the Avery Hardoll brand Masterload Electronic Metering system an adaptor plate and transmitter assembly are fitted in place of the ...

Page 22: ... bar above which the load on the bearings will start to cause wear Consequently when using products with viscosities at operating conditions above 100 centistrokes it is necessary to reduce the maximum permitted flowrate As a guide it is suggested that the pressure drop through the meter should not exceed 10 psi 0 7 bar for continuous running at maximum speed or 15 psi 1 bar for continuous running...

Page 23: ... FF DUCTILE IRON STEEL ASA 150 FF 50 to 500 220 to 2280 14 to 136 FLOW RATE FLANGES TRIPLE CAPSULE METER METER SERIES PIPELINE SIZE Imp Gall Lpm m3 hr Conform to Material BM 650 BM 750 4 102mm 6 152mm 65 to 650 300 to 3000 18 to 177 ASA 150 FF STEEL ASA 150 FF STEEL 65 to 650 300 to 3000 18 to 177 FLOW RATE FLANGES FLOW RANGE 7 BM SERIES METERS B C B C A C D A D 55 to 550 250 to 2500 15 to 150 BM ...

Page 24: ...6 1 16 8 4 2 4 2 285 285 11 2 11 2 70 154 107 107 107 107 4 4 19 19 75 75 95 95 3 75 3 75 400 400 15 75 15 75 405 427 15 9 16 8 6 7 6 7 348 348 13 7 13 7 100 220 170 170 8 8 19 19 75 75 115 115 4 5 4 5 400 400 15 75 15 75 420 427 16 5 16 8 6 7 6 7 348 348 13 7 13 7 112 247 170 170 FLANGE BOLT HOLES METER DIMENSIONS APPROX WEIGHT OF BASIC METER No Off mm ins SIZE A B C mm ins mm ins mm ins kg lbs m...

Page 25: ... 3 5 3 2 5 2 1 8 1 6 1 4 1 2 1 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 4 5 5 6 7 8 9 10 12 14 16 18 20 25 30 35 40 45 50 60 70 80 90 EXAMPLE 2500 cs 2000 cs 1000 cs 800 cs 600 cs 500 cs 400 cs 300 cs 200 cs 150 cs 100 cs 80 cs 60 cs 40 cs 20 cs 10 cs 5 cs 1 cs 0 5 cs BM250 and BM950 SERIES BM650 BM750 BM850 SERIES BM450 BM550 and BM350 SERIES Chart 1 Pressure Drop P S I FLOW RATE per min 10 15 20 30 40 50...

Page 26: ...efit the cover and drain plug 1 5 Lubricate the calibrating mechanism with GREASE 1 6 Refit and wirelock all drain plugs in the body casing 2 INSTALLATION 2 1 The following notes are for guidance only installation methods being dependent upon local regulations and conditions Note Plan space around the installed bulkmeter to allow removal of the rotor assembly for servicing 2 2 Install the bulkmete...

Page 27: ...MUST NOT be used 2 11 The design of all ancillary equipment and pipelines in the installation are to be such that turbulence and pulsations are reduced to a minimum 3 OPERATION 3 1 There is little for the operator to do once the bulkmeter is installed The primary task is to reset the register to zero on completion of each delivery It is important that the register is never reset during a delivery ...

Page 28: ...eposits have been removed from the meter 5 6 Completely drain the meter and dispose of the contaminated kerosene 5 7 Using clean kerosene finally flush the meter 5 8 Whenever possible a meter in storage should remain in a cleansing rig with the body casing full of clean kerosene this will allow flushing to be carried out at regular intervals 5 9 If it is not convenient to retain the meter in the r...

Page 29: ...may be carried out by blowing through the meter with clean dry oil free compressed air or by the use of drying ovens with suitable temperature control 6 4 After drying Shell Ensis oil 152 which gives an oily non drying film is to be applied to all internal surfaces by circulation or flushing through This procedure will give a medium term protection estimated at twelve months under average corrosiv...

Page 30: ... two or more meters are to be overhauled at the same time it is recommended that they are dismantled and re assembled separately to avoid any mixing of components 1 3 Special tools as shown in Fig 5 1 have been designed to assist in dismantling and re assembling Note Procedures are described in respect to a single capsule meter Figs 5 2 and 5 4 refer double and triple capsule procedures are identi...

Page 31: ...ed to the open pipework 3 INITIAL DISMANTLING 3 1 To assist in dismantling the meter should be treated as two main assemblies body and manifold assembly calibrating mechanism and register 3 2 To ensure stability and safety during dismantling place meter in the ring support tool TASS 5010 3 3 Refer to Fig 5 5 Remove the four screws 13 53 and washers 14 securing the calibrating mechanism cover 50 to...

Page 32: ...shers 23 which secure the front outer cover 14 and inner cover 5 to the body 1 IMPORTANT DO NOT ATTEMPT TO REMOVE THE REAR INNER COVER AS THIS IS FACTORY SHIMMED TO THE BODY 5 3 Remove the front outer cover 14 and discard the O ring seal 15 5 4 DO NOT REMOVE the spindle seal 16 from the front cover unless it is defective shown by product leaking between the cover and the calibrating mechanism base...

Page 33: ... 5 2 BULKMETER COMPONENTS 56 57 58 53 54 47 37 34 33 29 30 31 29 55 45 38 10 27 28 10 4 59 60 61 62 63 3 2 1 7 7A 8 6 15 14 25 24 12 16 17 19 11 8 5 15 14 22 2 3 21 26 41 42 44 43 50 20 4 48 51 52 METERS WITH ADDITIVE 32 64 49 58 57 13 24 25 9 23 40 ...

Page 34: ...ng Plate over springs 42 Set the toggle clamp tool to 26mm 1 031 in and place CENTRALLY in position over vane as shown in Fig 5 3 Note Special care must be taken not to damage the vane surface 5 13 Withdraw vane from the rotor and remove washers 41 Note the relative positions of the washers 41 which must be refitted in their original positions FIG 5 3 USE OF TOGGLE CLAMP TOOL TAMS5072 SPRING PLATE...

Page 35: ...t be refitted in their original positions it is recommended that each is identified using a suitable marker 5 17 To dismantle each assembly refer to Fig 5 4 bend down the tab washer 33 remove the securing screw 34 and clamp plate 32 Stretch a piece of cloth over the rotor recess to collect the parts and turn the rotor upside down and allow the gland assemblies to fall FIG 5 4 GLAND ASSEMBLY SECURI...

Page 36: ... securing the gear bracket to the base 1 6 4 Carefully lift the gear bracket complete with calibrating adjustment mechanism and gear wheels clear of the base recover the planet gear 21 and balance weight 22 which are a loose fit in the planet wheel carrier assembly 20 6 5 Remove the retaining nut 41 from the calibrating screw 40 Slacken the clamping screw 42 fitted to the lug of the gear bracket 1...

Page 37: ... FIG 5 5 CALIBRATING MECHANISM 43A 1 28 27 11 8 10 5 7 2 15 4 3 23 24 26 25 49 48 47A 44 12 22 17 16 10 29 30 32 35 34 33 14 50 13 14 37 38 41 13 14 14 42 45 46 9 18 19 39 40 20 16 21 47 44A 45 REF 46 REF 43 43 51 52 53 54 55 56 57 57 58 59 53 3A ...

Page 38: ...ng instruments are available the length can be reset by making the necessary adjustment using the adjusting nuts 43 8 6 If test equipment is available check spring loads Table 2 items 8 and 9 8 7 Check that the gland seal ring 30 is a free fit in the gland distance piece 31 Renew components as necessary FIG 5 6 VANE LENGTH 207 06 mm 8 152 in S13622 9 CALIBRATING MECHANISM Cleaning And Inspection 9...

Page 39: ...T BETWEEN LINES Y AND Z Y Z X ADJUSTER BOSS FIG 5 7 BEARING ADJUSTER CLEARANCE 10 9 Spin the rotor and screw the adjuster inwards until the rotor is heard to touch the inner REAR cover 6 Mark the boss of the inner front cover in pencil with a line Y coinciding with line X on the adjuster 10 10 Spin the rotor and unscrew the adjuster until the rotor is heard to touch the inner FRONT cover Mark the ...

Page 40: ...ression Spring To give load of 6 3 to 7 2 kg at 15 87 mm 14 to 16 lbf at 0 625 in 9 Vane Compression Spring To give load of 3 2 to 3 4 kg at 6 86 mm 7 to 7 5 lbf at 0 27 in 10 15 Position the clamp plate 32 fit a new tab washer 33 to the securing screw 34 CAUTION DO NOT over tighten the screw and check that the clamp plate will not foul the vane rods during operation Secure the clamp plate 10 16 E...

Page 41: ...tion B 10 22 Remove rotor assembly and locate compression spring 13 into the rear inner cover Refit rotor assembly 10 23 Remove rotor tool and fit a new O ring seal 8 to the body and locate the front inner cover into position over the dowels 4 secure with two screws 9 10 24 If the spindle seal 16 has been removed press the new seal into the front outer cover 14 with the spring towards the rotor Re...

Page 42: ...holes in the gear bracket 11 7 Tighten the three bracket securing screws 11 8 Ensure the gears correctly mesh and refit the register 58 to the base 1 secure with the four screws 55 56 and washers 57 12 FINAL REASSEMBLY 12 1 Locate the calibrating mechanism assembly complete with register onto the front outer cover of the meter taking care not to damage the dowels 2 Secure in place with four bolts ...

Page 43: ...TP0003B BM BULKMETER Chap 5 Page 14 SERVICING Intentionally left blank ...

Page 44: ...is a guide only and may not cover all possible faults Operation and maintenance procedures correctly carried out should keep faults to a minimum TABLE 1 FAULT FINDING FAULT POSSIBLE CAUSE S REMEDY No flow Zero line pressure Investigate system and rectify Control valve closed Open control valve Seized Bulkmeter rotor Refer to Chapter 5 dismantle clean inspect and renew components as necessary Reass...

Page 45: ...Body Loose nuts Check tighten nuts Defective seal s Return meter to Liquid Controls DO NOT ATTEMPT REAR COVER REMOVAL Rear cover spindle seal additive adaption only Faulty spindle seal Refer to Chapter 5 Spindle not concentric General Leakage Seal s incompatible with product Verify seal compatibility Failure to adjust calibration within limits Internal wear of Calibration Mechanism and or Meter Re...

Page 46: ...RE PARTS Chapter 7 SPARE PARTS CONTENTS When ordering spare parts please quote the following information Model number and mark Publication number and issue Figure number Figure reference number Part number Description Serial number of Meter ...

Page 47: ...10 27 28 10 4 59 60 61 62 63 3 2 1 7 7A 8 6 15 14 25 24 12 16 17 19 11 8 5 15 14 22 22A 2 3 21 21A 26 44 43 50 20 4 48 51 52 52A METERS WITH ADDITIVE 32 64 49 58 57 13 24 25 9 23 40 FIG 7 1 BULKMETER COMPONENTS 36 SEE DETAIL 39 40 41 42 44 ITEM 36 RH VANE ASSEMBLY ITEM 38 LH VANE ASSEMBLY SIMILAR ...

Page 48: ... SCREW 1 1 1 13 BMSZ1613 COMPRESSION SPRING 1 1 BMSZ1614 COMPRESSION SPRING also used with highflow double 1 14 SEE TABLE 3 OUTER COVER FRONT 1 1 1 SEE TABLE 4 OUTER COVER REAR 1 1 1 15 ZARZ0041 31 O RING 2 2 2 16 BMRZ36 OR BMRZ36 1 SPINDLE SEAL NITRILE SPINDLE SEAL FLUOROCARBON FROM ISSUE 8 YELLOW DOT ON OUTER SURFACE 1 1 1 1 1 1 17 BMCZ32894 OR BMCZ32894 1 SEAL RETAINER FOR NITRILE SEAL FOR FLUO...

Page 49: ...10 27 28 10 4 59 60 61 62 63 3 2 1 7 7A 8 6 15 14 25 24 12 16 17 19 11 8 5 15 14 22 22A 2 3 21 21A 26 44 43 50 20 4 48 51 52 52A METERS WITH ADDITIVE 32 64 49 58 57 13 24 25 9 23 40 FIG 7 1 BULKMETER COMPONENTS 36 SEE DETAIL 39 40 41 42 44 ITEM 36 RH VANE ASSEMBLY ITEM 38 LH VANE ASSEMBLY SIMILAR ...

Page 50: ...IA X 1 2 LG 8 16 24 45 SEE TABLE 8 MANIFOLD STUD 4 8 12 46 SEE TABLE 9 MANIFOLD STUD CENTRE LONG 1 47 SEE TABLE 9 MANIFOLD STUD CENTRE 1 2 2 48 Z022E015070A O RING SEAL 1 2 3 49 BMSZ17502 SEALING RING 1 2 3 50 BMRZ114 O RING SEAL 1 2 3 51 ZW8207G12A WASHER SPRING 4 8 8 12 52 52A ZN2201E12A BMSZ3016 1 NUT 3 8 UNF NUT 3 8 UNC Iron Manifold 4 8 8 12 53 ZN2201D14A NUT 1 2 3 54 ZMMZ0135 8 SEALING WASHE...

Page 51: ...IG 7 1 ITEM 7 THICKNESS DESCRIPTION PART NUMBER 002 BODY GASKET RING BMJZ107 2 005 BODY GASKET RING BMJZ107 5 FIG 7 1 ITEM 7A THICKNESS DESCRIPTION PART NUMBER 002 BODY GASKET CRESCENT BMJZ2332 2 005 BODY GASKET CRESCENT BMJZ2332 5 The gaskets are used in matched pairs ie BMJZ107 2 and BMJZ2332 2 ...

Page 52: ...ith drain plug BMAZ2328 L H EP DP FOR WATER METER BMAZ2329 R H EP DP FOR WATER METER BMAZ19417 VERTICAL FLOW DOWN R H L H BMAZ25829 VERTICAL FLOW UP R H L H BMAZ1601 L H MASTERLOAD Mk2 BMAZ1600 R H MASTERLOAD Mk2 NI RESIST METER BMBZ12470 L H BMBZ12471 R H BMBZ12470 1 L H with drain plug BMBZ12471 1 R H with drain plug BMBZ12470 L H MASTERLOAD Mk2 BMBZ12471 R H MASTERLOAD Mk2 BMBZ19434 VERTICAL EP...

Page 53: ...MBZ25062 RH LH Standard cover BMBZ25062 1 RH LH with drain plug BMBZ13757 ADDITIVE R H BMBZ13758 ADDITIVE L H BMBZ13757 1 ADDITIVE R H with drain plug BMBZ13758 1 ADDITIVE L H with drain plug EP EPINAMEL DP TAPPED FOR DRAIN PLUG TABLE 5 BEARING ADJUSTER AND SCREW Items 11 12 DESCRIPTION PART NUMBER SINGLE DOUBLE HIGHFLOW DOUBLE TRIPLE STANDARD METER ALUM ROTOR BMAZ19223 1 BMAZ19224 1 NI RESIST MET...

Page 54: ...27 28 29 30 31 32 33 34 35 SINGLE DOUBLE TRIPLE R H BMMZ14073 BMMZ14075 BMMZ14077 L H BMMZ14072 BMMZ14074 BMMZ14076 WITH VANES BEARINGS ROTOR SPINDLE ADDITIVE SPINDLE Includes all parts required of the following Item Nos 10 26 27 28 29 30 31 32 33 34 35 59 60 SINGLE DOUBLE TRIPLE R H BMMZ13729 BMMZ13731 BMMZ13733 L H BMMZ13730 BMMZ13732 BMMZ13734 WITH ROTOR ADDITIVE SPINDLE Includes all parts requ...

Page 55: ...809 BMMZ24811 L H BMMZ24806 BMMZ24808 BMMZ24810 TABLE 8 MANIFOLD STUD FIG 7 1 ITEM 45 MANIFOLD MATERIAL BULKMETER CAPSULE MATERIAL SINGLE DOUBLE TRIPLE DUCTILE IRON BMSZ3016 1 BMSZ103 STEEL BMSZ103 BMSZ103 BMSZ103 TABLE 9 MANIFOLD STUD FIG 7 1 ITEM 47 MANIFOLD MATERIAL STUD PART NO QTY MATERIAL PART NO SINGLE DOUBLE TRIPLE DUCTILE IRON ZASZ0028 5 1 ZASZ0028 15 2 STEEL to 1997 from 1998 ZASZ0028 18...

Page 56: ...TP0003B BM BULKMETER Chap 7 Page 11 SPARE PARTS INTENTIONALLY BLANK ...

Page 57: ...S FIG 7 2 CALIBRATING MECHANISM 43A 1 28 27 11 8 10 5 7 2 15 4 3 23 24 26 25 49 48 47A 44 12 22 17 16 10 29 30 32 35 34 33 14 50 13 14 37 38 41 13 14 14 42 45 46 9 18 19 39 40 20 16 21 47 44A 45 REF 46 REF 43 43 51 52 53 54 55 56 57 57 58 59 53 3A ...

Page 58: ...13 ZS3225M05016A SCREW M5 X 16mm SKT HD 5 14 ZW2201M05A WASHER M5 PLAIN 8 15 ZASZ0104 5 DOWEL PIN 3 16 X 1 2 SILV STL 2 16 BMMS66 SUN GEAR SUB ASSEMBLY comprising 1 17 SUN GEAR 12T REF 18 WORM GEAR 28T REF 19 TENSION PIN 3 32 X 7 16 SP STL REF 20 BMMS4021 PLANET WHEEL CARRIER SUB ASSEMBLY comprising 1 CARRIER PLANET WHEEL REF GEAR 34T REF PIN REF TENSION PIN 1 16 X 5 16 SP STL REF 21 BMCZ10340 PLA...

Page 59: ...S FIG 7 2 CALIBRATING MECHANISM 43A 1 28 27 11 8 10 5 7 2 15 4 3 23 24 26 25 49 48 47A 44 12 22 17 16 10 29 30 32 35 34 33 14 50 13 14 37 38 41 13 14 14 42 45 46 9 18 19 39 40 20 16 21 47 44A 45 REF 46 REF 43 43 51 52 53 54 55 56 57 57 58 59 53 3A ...

Page 60: ...SEE TABLE 12 INTERMEDIATE SHAFT SUB ASSEMBLY WITH CLUTCH incorporating ITEMS 44 TO 49 1 43A SEE TABLE 12 INTERMEDIATE SHAFT SUB ASSEMBLY WITHOUT CLUTCH incorporating ITEMS 44A 45 46 AND 47A 1 47 SEE TABLE 13 DRIVE GEAR 1 48 ZASZ0035 17 SHIM WASHER 1 49 ZASZ0058 4 CIRCLIP 1 50 BMAS33225 BMAS33225M CALIBRATING MECHANISM COVER NO RATE OF FLOW CALIBRATING MECHANISM COVER FOR RATE OF FLOW 1 51 BMSZ3298...

Page 61: ...S FIG 7 2 CALIBRATING MECHANISM 43A 1 28 27 11 8 10 5 7 2 15 4 3 23 24 26 25 49 48 47A 44 12 22 17 16 10 29 30 32 35 34 33 14 50 13 14 37 38 41 13 14 14 42 45 46 9 18 19 39 40 20 16 21 47 44A 45 REF 46 REF 43 43 51 52 53 54 55 56 57 57 58 59 53 3A ...

Page 62: ...TEM 7 BMMS1862 BMMS2324 BMMS2322 BMMS1862 BMMS1862 BMMS2325 TABLE 11 SPIRAL GEAR SUB ASSEMBLY FIG 7 2 ITEM 23 METER TYPE PART NUMBER METER TYPE LITRES DECALITRES US GALLONS IMP GALLONS SINGLE BMMZ44 BMMZ3275 BMMZ44 BMMZ44 L H DOUBLE BMMZ44 BMMZ44 BMMZ44 BMMZ44 TRIPLE BMMZ44 BMMZ44 BMMZ44 BMMZ44 SINGLE BMMZ45 BMMZ3276 BMMZ45 BMMZ45 R H DOUBLE BMMZ45 BMMZ45 BMMZ45 BMMZ45 TRIPLE BMMZ45 BMMZ45 BMMZ45 ...

Page 63: ...79 BMMS31479 BMMS31479 SINGLE BMMS31480 BMMS31482 BMMS31480 BMMS31480 R H DOUBLE BMMS31480 BMMS31480 BMMS31480 BMMS31480 TRIPLE BMMS31480 BMMS31480 BMMS31480 FIG 7 2 ITEM 43A WITHOUT CLUTCH METER TYPE PART NUMBER METER TYPE LITRES DECALITRES US GALLONS IMP GALLONS SINGLE BMMS105 BMMS3400 BMMS192 BMMS86 L H DOUBLE BMMS105 BMMS1622 BMMS192 BMMS86 TRIPLE BMMS105 BMMS1622 BMMS192 BMMS86 SINGLE BMMS104...

Page 64: ...ABLE 13 DRIVE GEAR FIG 7 2 ITEM 47 WITH CLUTCH LITRES DECALITRES US GALLONS IMP GALLONS BMMS31470D BMMS31470A BMMS31470B BMMS31470C TABLE 14 REGISTER DRIVING GEAR FIG 7 2 ITEM 59 LITRES DECALITRES US GALLONS IMP GALLONS BMCS101 BMCS1620 BMCZ190 BMCZ87 ...

Page 65: ...TP0003B BM BULKMETER Chap 7 Page 20 SPARE PARTS Intentionally left blank ...

Page 66: ...ANGEMENT 1 2 3 4 5 6 7 8 3 Fig Item No Part No Description Qty 7 2 1 BMMS19282 COUNTER DRIVE MECHANISM BASE SUB ASSEMBLY 1 2 ZS3203A0210A SCREW 2BA X 5 8 CH HD 3 3 ZW2201A02A WASHER 2BA PLAIN 6 4 ZACZ0017 2 DRAIN PLUG 1 5 ZMMZ0135 4 WASHER 1 6 BMDZ106 GASKET CALIBRATING MECHANISM COVER 1 7 BMSZ121 SCREW SPECIAL 2 8 ZS2203A0210A SCREW 2BA X 5 8 CH HD MS 3 SUGGESTED SPARE PART ...

Page 67: ...TP0003B Chap 7A Page 2 Intentionally left blank ...

Page 68: ...ng mechanism and is driven by a compound gear train taken off the calibrating mechanism friction disc gear 2 2 The indicator sub assembly and mounting plate are fitted to the front cover of the calibrating mechanism secured by three screws assembled from inside the cover 2 3 The gear train consists of a compound gear which takes the drive from the friction disc assembly and transmits it to a drive...

Page 69: ...ng procedures necessary are those required to change a defective instrument 5 1 Removal For Mk 2 calibrating mechanisms proceed as follows 5 1 1 Refer to Fig 7 2 Remove the screws and release the front cover 51 taking care to ensure clean disengagement of the gears Discard the cover gasket 57 5 1 2 Refer to Fig 8 1 Slacken the gear bracket clamping screw 2 remove the gear bracket and gear assembly...

Page 70: ...ating mechanism with GREASE 2 Old units may have a separate indicator and cover these are no longer supplied separately as the new unit is a combined plastic moulding 6 SPARES When ordering spare parts please supply the following information Calibrating mechanism type and Mk number Manual number issue and date Page number Figure and reference number Part name Part number Quantity ...

Page 71: ...TP0003B BM BULKMETER Chap 8 Page 4 RATE OF FLOW INDICATOR 1 2 6 7 5 4 8 10 11 3 FIG 8 1 RATE OF FLOW INDICATOR AND COVER ASSEMBLY 9 ...

Page 72: ...1 LH 2 RH 9 ZACZ0003 75 IDLER GEAR 0 LH 1 RH 10 ZW2203A02A WASHER 2BA 1 LH 2 RH 11 ZN2201E06A NUT 10 32 UNF 1 LH 2 RH SUGGESTED SPARE PART TABLE 1 FIG 8 1 RATE OF FLOW INDICATOR AND COVER ASSEMBLY Including all items shown in Fig 8 1 METER TYPE GALLONS US GALLONS LITRES DECALITRES LH SINGLE BMMS33227 GSL BMMS33227 USL BMMS33227 GSL DOUBLE BMMS33227 GDL BMMS33227 UDL BMMS33227 DDL TRIPLE BMMS33227 ...

Page 73: ...DD TRIPLE BMMZ33284 GT BMMZ33284 UT BMMZ33284 DT FIG 8 1 ITEM 5 DRIVING PINION METER TYPE LITRES GALLONS US GALLONS LITRESx10 DECALITRES SINGLE ZACS0003 25 ZACS0003 25 ZACS0003 25 DOUBLE ZACS0003 25 ZACS0003 25 BMCS1664 TRIPLE BMCS1675 BMCS1675 BMCS1678 FIG 8 1 ITEM 7 COMPOUND GEAR METER TYPE LITRES GALLONS US GALLONS LITRESx10 DECALITRES SINGLE BMCZ1663 BMCZ1663 BMCZ1663 DOUBLE BMCZ17833 BMCZ1783...

Page 74: ...m the cover 2 2 Units from LH discharge meters have 2 gears those from RH discharge meters have 3 Transfer the gears to the new assembly Secure the gears using the circlips 9 and tension pin 6 2 3 Adjust the gears in their slots to achieve the correct mesh Tighten the nuts 11 2 4 Bolt the ROF Unit into the Calmech cover using the new gasket 2 screws 3 and washers 4 Fit the cover to the Calmech ass...

Page 75: ...9 ZASZ0058 3 CIRCLIP TYPE 1500 147E 2 10 ZW2203A02A WASHER 2BA 2 11 ZN2201E06A NUT 10 32 UNF 2 12 BMMS33253 GLASS REPAIR KIT 1 TABLE 1 FIG 8A 1 RATE OF FLOW INDICATOR RETROFIT TO MK2A CALMECHS METER TYPE GALLONS LTRS US GALLONS SINGLE BMMS33261 GS BMMS33261 US DOUBLE BMMS33261 GD BMMS33261 UD TRIPLE BMMS33261 GT BMMS33261 UT FIG 8A 1 ITEM 7 INDICATOR METER TYPE LITRES GALLONS US GALLONS SINGLE BMM...

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