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Before You Begin

Please read this manual thoroughly before you begin. If you encounter problems please see the
troubleshooting section near the end of this manual. This boiler should only be installed and
tested   by   qualified   personnel   with   experience   in   hydronic   heating   systems,   and   electrical
installations. This boiler should not be modified or altered in any manner. Any modification or
alteration may cause the boiler to malfunction and cause serious damage and injury, and will
void the manufacturers warranty. 

The   installation   of   this   boiler   must   comply   with   local   regulations   and
codes.   Verify   the   “Name   Plate”   rating   to   properly   size   conductors,   and
overcurrent protection.

(1) Before   installation,   ensure   that   the   local   electrical   inspection   authority   will   accept

connection of this boiler to the existing panel.

(2) This boiler may only be installed and tested by qualified personnel.
(3) The electrical power supply should be checked for adequacy for the additional load of

the boiler. All models require connection of 240 volt single phase power to terminals L1
and L2, and connection of a neutral conductor to the N terminal (see Fig. 4).

Introduction

Your Electric Boiler has been designed to exacting specifications to provide controlled efficient
heating and maximum service life. The boiler is controlled internally by an electronic control
board. The boiler is energized when the external thermostat wired to the control board calls for
heat. The circulation pump is started first to provide flow through the heating system, then the
heating   elements   are   staged   on   as   required.   A   temperature   sensor   mounted   in   the   tank
monitors the water temperature, and the internal control board maintains the temperature of
the water exiting the boiler by modulating the elements on or off as required. The temperature
is set by the aquastat control on the lower left corner of the control board. The modulating
control   strategy   built   into   the   control   board   uses   only   the   minimum   number   of   elements
necessary to maintain the desired temperature, resulting in maximum comfort.

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Summary of Contents for LEB dc Series

Page 1: ...opriate antifreeze Do not use any other liquids especially methanol automotive antifreeze or any kind of oil Do not exceed 50 antifreeze TM LION BOILERS LEB dc dc dc dc Series Boiler Installation Manu...

Page 2: ...2...

Page 3: ...d for adequacy for the additional load of the boiler All models require connection of 240 volt single phase power to terminals L1 and L2 and connection of a neutral conductor to the N terminal see Fig...

Page 4: ...ng temperatures are generally 90 F to 110 F Minimum Recommended Operating Pressure 12 PSI Warning The control transformer is sized to power only the internal controls External devices must be powered...

Page 5: ...d valves are usually required to balance the flow in each circuit to provide uniform heating A zoned heating system is also possible with separate heating zones and individual thermostats in each zone...

Page 6: ...6 inches above the floor level 6 Install inlet and outlet piping 7 An expansion tank must be installed see Fig 3 to allow for water expansion as the system is heated Dissimilar Metals Do not connect d...

Page 7: ...a long cycle which allows the room temperature to rise too high before the boiler shuts down Adjustments should be made to the setting if required but should not exceed 0 1 amps per adjustment Newer e...

Page 8: ...ire system is full of water and thoroughly purged of air The automatic air vent is to assist in removing air from the top of the tank to prevent elements from burning out It alone is not sufficient in...

Page 9: ...cipator setting Check pump circulation Boiler operates continuously Check anticipator setting Boiler noisy Oversized pump Flow rate too high Flow rate too low Pump location incorrect Boiler not heatin...

Page 10: ...oiler The obligation of the Manufacturer to repair replace or refund the purchase price exists provided the defective part or complete unit is returned to the Manufacturer ANY AND ALL TRANSPORTATION C...

Page 11: ...ITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY THE MANUFACTURER S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SE...

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Page 17: ...e elements then a single element relay for that element is stuck on and needs to be replaced 2 Check the fuse a Remove the fuse located inside the boiler Check it for continuity Replace with a new fus...

Page 18: ...h limit control c If the high limit light now comes on the hi limit control will need to be replaced d If the element relay indicator lights do not come on disconnect the temperature sensor by pulling...

Page 19: ...ve steps and the boiler is still not working please contact us for assistance Concept Manufacturing Inc Box 23008 RPO McGillivray Winnipeg Manitoba Canada R3T 5S3 Phone 204 284 9111 Fax 204 284 9229 E...

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