Linhai LH50DU Owner'S/Operator'S Manual Download Page 3

Page: 3 / 109

CONTENTS

1. INTRODUCTION

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1.1

2. UNDERSTANDING WARNINGS

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2.1

3. SAFETY WARNING

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3.1

4. DAILY PRE-RIDE INSPECTION

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4.1

5. OPERATION WARNING

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5.1

6 . V I N

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6 . 1

7. CONTROL AND PARTS FUNCTIONS

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7.1

8 . R I D I N G G E A R

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8 . 1

9. CARRYING LOAD

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9.1

10. DRIVING YOUR VEHICLE

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10.1

11 . B AT T E R Y

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11 . 1

1 2 . M A I N T E N A N C E

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1 2 . 1

13. TOOL

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13.1

14. SPECIFICATION

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14.1

15. WIRING DIAGRAM

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15.1

Summary of Contents for LH50DU

Page 1: ...SE ON RENTAL TRACKS OR RACING OWNER S OPERATOR S MANUAL 19 0 LH50DU Independent Rear Suspension BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF AL...

Page 2: ...orage area toolbox has been provided on the CUV for storage of this manual and addendums Please keep this manual and addendums in the glove compartment so that it can be found easily and referenced wh...

Page 3: ...NING 3 1 4 DAILY PRE RIDE INSPECTION 4 1 5 OPERATION WARNING 5 1 6 VIN 6 1 7 CONTROL AND PARTS FUNCTIONS 7 1 8 RIDING GEAR 8 1 9 CARRYING LOAD 9 1 10 DRIVING YOUR VEHICLE 10 1 11 BATTERY 11 1 12 MAINT...

Page 4: ...bels supplied with this product will help you to understand the safe use and maintenance of your CUV Make sure that you understand and follow all Warnings and Instructions in this material If you did...

Page 5: ...UV Failure to follow these warnings increases the possibility of accidents leading to DEATH or SERIOUS INJURY Additionally failure to follow these requirements will void the Warranty on your CUV NOTE...

Page 6: ...ger must wear approved off road motorcycle type helmets that fits properly The driver and passenger should also wear eye protections goggles or face shields gloves boots long sleeved shirts or jackets...

Page 7: ...pokes Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the CUV Never operate on excessively rough slippery or lo...

Page 8: ...maximum depth Go slowly carefully avoiding sudden movements maintain a slow and steady forward motion do not make sudden turns or stops and do not make sudden accelerator pedal changes Wet brakes may...

Page 9: ...6 or even ignited Always operate the vehicle on the smooth terrain It might lead to operator and passenger severe injured or dead the damage of the suspension battery circuit and motor while driving...

Page 10: ...KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with it responsibilities...

Page 11: ...messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Your safety is involved WARNING Indicates a potential...

Page 12: ...rotection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off contact your dealer for a replacement Attention There is a risk of fire from dr...

Page 13: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 2 1...

Page 14: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 3 2 3 4...

Page 15: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 4 5 6 7 8 9...

Page 16: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 5 10 11 12...

Page 17: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 6 13 14...

Page 18: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 7 15 16 17...

Page 19: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 8 18 19 20 21 ONLY FOR USA...

Page 20: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 9 22...

Page 21: ...rotection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off contact your dealer for a replacement Attention There is a risk of fire from dr...

Page 22: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 11 1 2 3 4...

Page 23: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 12 5 6 7 8...

Page 24: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 13 9 10 11 12...

Page 25: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 14 13 14 15...

Page 26: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 15 16 17 18...

Page 27: ...LH50DU OWNER S OPERATOR S MANUAL1 0 3 SAFETY WARNING 3 16 19 20...

Page 28: ...ect have an authorized dealer adjust it Check the operation of the brake pedal It should move smoothly and there should be a firm feeling when the brakes are applied If not have the vehicle inspected...

Page 29: ...on level ground Turn the steering wheel right and left Check for excessive free play abnormal noises or a rough feeling Have an authorized dealer repair as necessary for proper operation 9 Loose parts...

Page 30: ...the vehicle Consult an authorized dealer if you can t find or solve the problem yourself WARNING POTENTIAL HAZARD A loose seat WHAT CAN HAPPEN The operator could lose control or the operator or passen...

Page 31: ...too fast or sharp or a combination of conditions increase the risk of tip over If you are in a situation where the vehicle is tipping over do not put your arm or and leg outside the vehicle do not tr...

Page 32: ...distance for braking WARNING POTENTIAL HAZARD Carrying a passenger passengers in the cargo bed WHAT CAN HAPPEN The passenger s could fall be thrown out or be struck by objects in the cargo bed HOW TO...

Page 33: ...in this manual have the vehicle inspected by an authorized dealer WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause...

Page 34: ...rgo or pulling a trailer Allow greater distance for braking WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modifica...

Page 35: ...t Make sure the brakes do not drag All air must be bled from the brake system Replacement of brake components requires professional knowledge These procedures should be performed by an authorized deal...

Page 36: ...Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 m...

Page 37: ...if the bulb touches something flammable HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it WARNING POTENTIAL HAZARD Operation with wet brakes after washing WHAT CAN HAPPE...

Page 38: ...ent and increases your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet which fits properly You should also wear eye protection goggles or...

Page 39: ...tempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps WARNING POTENT...

Page 40: ...THE HAZARD Always keep both hands on the steering wheel and both feet on the footrests of your CUV during operation WARNING POTENTIAL HAZARD Failure to use extra care when operating this CUV on unfam...

Page 41: ...rol the CUV on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause CUV to overt...

Page 42: ...al Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle ca...

Page 43: ...own a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CA...

Page 44: ...weight uphill never apply engine power Apply the brake gradually When fully stopped apply rear brake as well and then lock parking brake Dismount on uphill side or to either side if pointed straight...

Page 45: ...er WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operating the CUV through water which exceeds the recommen...

Page 46: ...s or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this CUV or operation of this CUV with improper or uneven tier pressure may cause loss of control and increases the...

Page 47: ...modify this CUV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine or equivalent components designed for use on this CUV and should...

Page 48: ...udgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or deat...

Page 49: ...Operating the CUV through water WHAT CAN HAPPEN There is a risk of short circuit or leakage from wading driving the vehicle It might lead to operator and passenger severe injured or dead vehicle damag...

Page 50: ...afe place Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key Record Key Number The vehicle frame is important for model identification when...

Page 51: ...8 Charging Indicator 1 Main Switch Functions of the respective switch positions are as follows ON All electrical circuits are supplied with power OFF All electrical circuits are switched off The key c...

Page 52: ...LH50DU OWNER S OPERATOR S MANUAL 1 0 7 CONTROL AND PARTS FUNCTIONS 7 2 Shift sports mode and economy mode CAUTION Always shift as the vehicle stop 8 Charging Indicator...

Page 53: ...cator light left 11 Motor working hour counter 3 Turn indicator light right 12 13 The odometer 4 Reverse indicator light A km mile selector 5 High beam indicator light B hour distance selector 6 Curre...

Page 54: ...fore using the accessory socket otherwise you may drain the battery The accessory socket is rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse When you are don...

Page 55: ...cause an accident HOW TO AVOID THE HAZARD Check the operation of the accelerator pedal before you start the motor If it does not work smoothly check for the cause Correct the problem before operating...

Page 56: ...may result in poor performance and premature wearing of the parking brake and V belt 1 Release button 2 Parking brake lever AUTOMATIC TRANSMISSION GEAR SELECTOR OPERATION The transmission gear selecto...

Page 57: ...r the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is securely latched SEAT BELTS 1 Seat belt 2 2 Latch plate 2 3 Buckle 2 This veh...

Page 58: ...n your hips Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips 4 Position the shoulder belt over your shoulder and across your chest The s...

Page 59: ...ecurely GLOVE COMPARTMENT a Unclock b Open CAUTION To protect from damage do not put metal products like tools or sharply edged products directly in the glove compartment If they must be stored wrap t...

Page 60: ...To close Place the tailgate in the original position and then hook the latches Lifting And Lowering The Cargo Bed 1 Cargo bed release lever To lift Push down the cargo bed release lever on the left or...

Page 61: ...b WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated maximum loa...

Page 62: ...atch 2 To Close Lower the hood slowly to its original position and then hook the hood latches and be sure that they are locked into place WARNING If the hood latches are hooked improperly or the latch...

Page 63: ...otective gear for safe riding A helmet can prevent a severe head injury Select an approved off road motorcycle type helmets that fits properly 2 Eye Protection A pair of goggles or helmet face shield...

Page 64: ...motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe...

Page 65: ...t interfere with controls or your ability to see where you are going Drive more slowly than you would without a load The more weight you carry the slower you should go Although conditions vary it is g...

Page 66: ...his vehicle or carrying cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this...

Page 67: ...LH50DU OWNER S OPERATOR S MANUAL1 0 9 CARRYING LOADS 9 3 Never carry a passenger in the cargo bed The cargo bed is designed to carry cargo only...

Page 68: ...ent HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely Driving Procedure 1 Disconne...

Page 69: ...You must inspect you CUV each time before riding to ensure it is in proper working order If proper inspection is not done severe injury or death could result See 4 DAILY PRE RIDE INSPECTION MAKING TU...

Page 70: ...ntil you have mastered basic maneuvers on flat ground Use proper driving techniques to avoid overturns on hills and slopes Drive straight up hills and avoid crossing the side of a hill which increases...

Page 71: ...up the hill Practice on smaller hills before attempting large hills 15 Maximum To climb a hill you need traction momentum and steady throttle Travel fast enough to keep your momentum going but not so...

Page 72: ...ARD Always check the terrain carefully before you start down any hill Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go...

Page 73: ...ured You could suffer a crushed hand arm leg or foot if part of your body is caught underneath the vehicle CROSSING THROUGH SHALLOW WATER If you must cross shallow slow moving water up to 200mm 8 in d...

Page 74: ...y loss of control and damage to the vehicle could occur WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden ro...

Page 75: ...any question about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path WARNING POTENTIA...

Page 76: ...vehicle could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline apply the parking brake and block...

Page 77: ...sician immediately Eyes Flush with water for 15minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an e...

Page 78: ...o allow cleaning solution or tap water into the battery 1 Set the battery in its holder 2 First connect and tighten the red positive cable 3 Second connect and tighten the black negative cable 4 Reins...

Page 79: ...n 3 Batteries can freeze if left uncharged at low ambient temperatures Percent Charged 100 50 0 Approximate Freezing Point 51 C 18 C 4 C FEATURES AND CONTROLS Main Power Connector NOTICE Damage to ele...

Page 80: ...procedures as outlined on vehicle safety labels and in this manual Battery Handling Precautions Always keep battery terminals and connections clean and free of corrosion at all times Always maintain...

Page 81: ...rging When not in use park the vehicle and connect the battery charger WARNING Failure to provide adequate ventilation while charging batteries can result in an explosion Hydrogen gas is emitted durin...

Page 82: ...matically cycle in and out of the trickle charge mode to maintain the charge 9 When disconnecting the charger always disconnect the extension cord from the wall receptacle first then disconnect the co...

Page 83: ...or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with wate...

Page 84: ...he vehicle first then plug the cord into a wall receptacle 8 Make sure the charger uses a dedicated circuit to prevent overloading If charging multiple vehicles each vehicle should use a dedicated cir...

Page 85: ...d batteries are recyclable Return whole scarp batteries to a distributor manufacturer or lead smelter for recycling For neutralized spills place residue in acid resistant containers with absorbent mat...

Page 86: ...ined in the following chart on the following pages NOTE Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 16 km 10 miles per hour However kee...

Page 87: ...y Check for looseness damage Replace if damaged Frame nuts bolts fasteners Pre ride Pre ride Pre ride inspection item Motor controller Daily Daily Inspect Clean Battery charger Daily Daily Inspect Cle...

Page 88: ...ion 50 hrs 6 months Inspect lubricate tighten fasteners Rear Suspension 50 hrs 6 months Inspect tighten fasteners Wiring 100hrs 12 months Inspect for wear routing security apply dielectric grease to c...

Page 89: ...Front Rear A arm pivot Shaft Grease Locate fitting on pivot shaft and grease with grease gun Every3monthsor50 hours 3 Steering system Grease Lubricate the pivoting and sliding parts Every 3 months or...

Page 90: ...nder severe use such as wet or dusty condition 2 Grease Light weight lithium soap grease 3 Grease M molybdenum disulfide MoS2 grease water resistant 4 When suspension action becomes stiff or after was...

Page 91: ...AL 1 0 12 MAINTENANCE 12 9 Use the following chart to record periodic maintenance work Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks First 5 Hrs 10 Hrs 15 Hrs 20 Hrs...

Page 92: ...ough the fill hole Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole NOTE Do not add lubricant to the bottom of the fill plug threads The co...

Page 93: ...ill plug to 16 22 ft lbs 22 30N m 5 Check for leaks WHEEL NUT TORQUE SPECIFICATIONS Bolt Size Specification Front M12X1 25 69Ft Lbs 95N m Rear M12X1 25 69Ft Lbs 95N m NOTE All nuts that have a cotter...

Page 94: ...ension Rear Spring Adjustment STEERING Steering Inspection The steering assembly of the machine should be checked periodically for loose nuts and bolts worn tie rod ends worn boots and damage Checking...

Page 95: ...r proper operation Lubricate the pivoting parts Recommended lubricant Lithium soap based grease CAMBER AND CASTER The camber and caster are non adjustable TOE ALIGNMENT CHECK WARNING Do not attempt to...

Page 96: ...incorrectly it will not pivot may break and may separate Severe injury or death can result BRAKES Front brake WARNING Once a bottle of brake fluid is opened use what is necessary and discard the rest...

Page 97: ...agm operation Use DOT 3 brake fluid Check brake system for fluid leaks Check brake for excessive travel or spongy feel Check friction pads for wear damage and loosened Check security and surface condi...

Page 98: ...lead to poor braking performance Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor loc...

Page 99: ...e The adjusting on the caliper is for the wear out of the pads 1 With the motor off loosen the adjustor on the lever 2 Loosen the jam nut of the adjuster on the caliper 3 Turn the adjuster bolt CW clo...

Page 100: ...directly But the adjust range is limited Always do the procedure 1 to 8 when necessary Parking Brake Indicator light Switch Adjustment The parking indicator switch which is activated by the parking le...

Page 101: ...lled it could affect vehicle handling and tire wear Tire Pressure front rear see detail on the mark of sidewall see detail on the mark of sidewall Wheel Removal Procedure 1 Stop the motor place the tr...

Page 102: ...may result Do not touch a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot which will shorten the life of the lamp CLEANING YOUR CUV Keeping your CUV clean will ex...

Page 103: ...every two years or as required if fluid looks dark or contaminated Check and Lubricate Cables Grease Inspect all cables and lubricate Battery Maintenance Remove the battery and add distilled water as...

Page 104: ...S OPERATOR S MANUAL 1 0 12 MAINTENANCE 12 22 3 Always tie the frame of the CUV to the transporting until securely using suitable straps or rope 4 Always place the transmission in gear and lock the pa...

Page 105: ...LH50DU OWNER S OPERATOR S MANUAL 1 0 13 TOOL 13 1...

Page 106: ...t 150 kg 330 lb Load Capacity Combined Rider Payload 300 kg 660 lb Gross Vehicle Weight Maximum Technically Permissible Mass 976kg 2150lb Drive System Electric motor 60V AC Asynchronous Motor Front Ti...

Page 107: ...W x2 Front Turn Indicator Light 21W 5W x2 Front Position Light 12V 5W x2 Rear Turn Indicator Light 21W 5W x2 Rear Position Light 12V 5W x2 12V DC OUT Fuse 10 A Backup Fuse 10 A Backup Fuse 15 A Access...

Page 108: ...LH50DU OWNER S OPERATOR S MANUAL1 0 15 WIRNING DIAGRAM 15 1...

Page 109: ...OWNER S OPERATOR S MANUAL 19 0 LH50DU 19 0...

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