Linhai Landboss LH800U-2D Owner'S/Operator'S Manual Download Page 89

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LH800U-2D(L)/LH800U-2D(R)

OWNER’S/OPERATOR’S

MANUAL

14.0

15. EXHAUST SYSTEM

15 - 1

SYSTEM REGULATION

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED!

CAUTION:

Exhaust system components are very hot during and after

use of UTV.

Do not touch exhaust system components. Serious burns can

result.

Be especially careful when traveling through tall grass. The

potential for fire exists

WARNING

The engine exhaust from this product contains chemicals known, in

certain quantities, to cause cancer, birth defects or other reproductive

harm.

Summary of Contents for Landboss LH800U-2D

Page 1: ...NOT DESIGENED FOR USE ON RENTAL TRACKS OR RACING OWNER S OPERATOR S MANUAL Europe 14 0 LH800U 2D L LH800U 2D R 4X4 BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE ...

Page 2: ...OWNER S OPERATOR S MANUAL Europe 14 0 2014 05 22 version ...

Page 3: ...s UTV become familiar with the operating characteristic and the many features offered on the UTV The manual also covers information on the care and maintenance of your UTV Please read this manual carefully The information contained in this Owner s Manual the Warning Labels supplied with this product will help you to understand the safe use and maintenance of your UTV Make sure that you understand ...

Page 4: ...ding but not limited to mowers blades sprayers winches and windshields will change the handling characteristics and the performance of your UTV Practice Responsible UTV Riding Make sure that you understand and follow all local state province and federal national riding laws and requirements Remember Respect your vehicle respect the environment and respect the property of others You are responsible...

Page 5: ...s turning too fast or sharp or a combination of conditions increase the risk of tip over If you are in a situation where the vehicle is tipping over do not put your arm or and leg outside the vehicle do not try to stop tipping with your arm or leg You could be severely injured You could suffer a crushed hand arm leg or foot if part of your body is caught underneath the vehicle You must keep your a...

Page 6: ...too steep for the UTV or for your abilities Practice on smaller hills before attempting larger hills z Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Never open throttle suddenly or make sudden gear changes Never go over the top of any hill at high ...

Page 7: ...e changes z Wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads z Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse z Always use the size and type tires specified in...

Page 8: ...OPERATION KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with it responsibilities for your personal safety the safety of others and the protection of our environment NOTE Illustrations used in this manual are for general representation only Your model may differ ...

Page 9: ...e used throughout this manual to convey the following messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Your safety is involved WARNING Indicates a potential hazard which could result in severe injury or death CAUTION Indicates a potential hazard which may result in minor personal injury or damage to th...

Page 10: ...UAL 14 0 3 SFETY WARNING 3 1 NOTE Warning decals have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off contact your dealer for a replacemen ...

Page 11: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 3 SFETY WARNING 3 2 1 ...

Page 12: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 3 SFETY WARNING 3 3 2 3 4 5 6 7 ...

Page 13: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 3 SFETY WARNING 3 4 8 9 10 ...

Page 14: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 3 SFETY WARNING 3 5 11 12 ...

Page 15: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 3 SFETY WARNING 3 6 13 14 15 ...

Page 16: ...r adjust it Check the operation of the brake pedal It should move smoothly and there should be a firm feeling when the brakes are applied If not have the vehicle inspected by your dealer Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by an au...

Page 17: ...ck for excessive free play abnormal noises or a rough feeling Have an authorized dealer repair as necessary for proper operation 9 Loose parts visually inspect vehicle for any damaged components or loose nuts bolts or fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the vehicle to your dealer for correct tightening torque 10 Operator s and passenger s helme...

Page 18: ...on the engine or exhaust pipe muffler when refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property damage HOW TO AVOID ...

Page 19: ...apor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or vice versa while the vehicle is moving WHAT CAN HAPPEN The vehicle handles differently in 2WD than in 4WD or vice vers a while moving may cause the vehicle to unexpect...

Page 20: ... operating the vehicle Consult an authorized dealer if you can t find or solve the problem yourself WARNING POTENTIAL HAZARD A loose seat WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is securely latched WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt ...

Page 21: ...ys turning too fast or sharp or a combination of conditions increase the risk of tip over If you are in a situation where the vehicle is tipping over do not put your arm or and leg outside the vehicle do not try to stop tipping with your arm or leg You could be severely injured You could suffer a crushed hand arm leg or foot if part of your body is caught underneath the vehicle WARNING POTENTIAL H...

Page 22: ...w greater distance for braking WARNING POTENTIAL HAZARD Carrying a passenger passengers in the cargo bed WHAT CAN HAPPEN The passenger s could fall be thrown out or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger passengers in the cargo bed This cargo bed is designed to carry cargo only WARNING POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPE...

Page 23: ...AN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely WARNING...

Page 24: ...ther WHAT CAN HAPPEN You could be unable to control the vehicle which could lead to an accident or collision HOW TO AVOID THE HAZARD When riding in cold weather always make sure all control cables work smoothly before you begin riding WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to ...

Page 25: ... if you are not familiar with vehicle service WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of accessories All parts ...

Page 26: ...E HAZARD Use parts cleaning solvent to clean the sponge material WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester Hot exhaust system WHAT CAN HAPPEN Could injure the eyes Could cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching ex...

Page 27: ...n is correct Make sure the brakes do not drag All air must be bled from the brake system Replacement of brake components requires professional knowledge These procedures should be performed by an authorized dealer WARNING POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Ope...

Page 28: ...f children Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention Keep batteries away from sparks flames cigarettes or other sources of ignition Ventilate when charging or using in a closed space WARNING POTENTIAL H...

Page 29: ...ould start if the bulb touches something flammable HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it WARNING POTENTIAL HAZARD Operation with wet brakes after washing WHAT CAN HAPPEN Wet brakes may have reduced stopping ability increasing the chance of an accident HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several times at slow speeds to le...

Page 30: ...in an accident and increases your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet which fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants WARNING POTENTIAL HAZARD Operating this UTV after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your...

Page 31: ... HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps WARNING POTENTIAL HAZARD Failure to inspect the UTV before operating Failure to properly maintain the UTV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZA...

Page 32: ...W TO AVOID THE HAZARD Always keep both hands on the steering wheel and both feet on the footrests of your UTV during operation WARNING POTENTIAL HAZARD Failure to use extra care when operating this UTV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the UTV overturning or going out of control HOW TO AVOID THE HAZARD G...

Page 33: ...ry to control the UTV on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause UTV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner s Manual Always check the terrain carefully before you start up any hill Never climb ...

Page 34: ...ner s Manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the UTV on hills too steep for the UTV or for your abilities Pract...

Page 35: ...id going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause UTV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the UTV around on any hill until you have mastered the turning technique as descri...

Page 36: ...wards Keep weight uphill never apply engine power Apply the brake gradually When fully stopped apply rear brake as well and then lock parking brake Dismount on uphill side or to either side if pointed straight uphill WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the UTV to overturn HOW TO AVOID THE HAZARD Before ...

Page 37: ...lowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operating the UTV through water which exceeds the recommended maximum depth in this manual Avoid operating the UTV through deep or fast flowing water If you cannot avoid water go slowly balance your weight carefully avoiding sudden movement maintai...

Page 38: ...roper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this UTV or operation of this UTV with improper or uneven tier pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type ties specified in the Owner s Manual for this vehicle Always maintain proper tire pressure a described in the Owner s...

Page 39: ...ZARD Never modify this UTV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine or equivalent components designed for use on this UTV and should be installed and used according to instructions If you have questions consult our authorized dealer WARNING POTENTIAL HAZARD Riding on frozen lakes and rivers WHAT CAN HAPPEN Severe injury o...

Page 40: ...mited to brakes throttle and steering for possible damage WARNING Safe operation of this rider active vehicle requires good judgment and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death CAUTION Keep combustible materials away from exhaust system Fire may resu...

Page 41: ...our UTV in the spaces provided 1 Frame 14 bit Serial Number found on the front right side of the frame tube 2 Identification Plate Your machine has an identification plate mounted as shown The Product Identification Number PIN weight year of manufacture and serial number of the machine are shown on the plate ...

Page 42: ...ER S OPERATOR S MANUAL 14 0 6 V I N SERIAL NUMBER 6 2 Remove the spare key and store in a safe place Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key Record Key Number ...

Page 43: ...NUMBER 6 3 The vehicle frame is important for model identification when registering your vehicle obtaining insurance or whenever replacement parts are required In the event your vehicle were stolen these numbers are essential to the recovery and identification of your UTV ...

Page 44: ...t be turned clockwise to the on position to start the engine 6 Switch 2WD 4WD Two wheel drive 2WD Power is supplied to the rear wheels only Four wheel drive 4WD Power is supplied to the rear and front wheels CAUTION Always shift as the vehicle stop NOTE When shift 2WD 4WD the mechanics in the front gear box maybe still engaged disengaged the mechanics would finally disengaged engaged when rides on...

Page 45: ...on the speedometer will come on when 4WD engaged 7 Hi Lo Beam Switch 8 Light Switch Turn on the headlight and rear position lights 9 Hazard Light Switch When the switch is pushed to the four signal lights are on and the buzzer is sounding Light Switches and Indicator Lights WARNING Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Light Switc...

Page 46: ...ht 6 Right turn indicator light 17 ELECTRICAL CHARGE 7 2WD 4WD or DIFF LOCK indicator 18 OIL PREHEAT 8 SVS light 19 ENGINE OIL PRESSURE 9 PARKING TELLTALE 20 km mile selector 10 REAR SHIFT TELLTALE 21 hour distance selector 11 Neutral indicator light WARNING When turn on the key but not start the engine the SVS light will on After the engine starting the SVS light will turn off If the SVS light li...

Page 47: ...CTIONS 7 4 Wheel Drive Diff Lock System CAUTION Always shift as the vehicle stop NOTE When shift 2WD 4WD or Diff Lock the mechanics in the front gear box maybe still engaged disengaged the mechanics would finally disengaged engaged when rides on a hard surface or rides in reverse ...

Page 48: ... still disengaged Always apply throttle gently and let the wheels move slightly to allow the 4WD or Diff Lock mechanics finally engage The 4WD or Diff Lock indicator on the speedometer will come on when engaged KEY SWITCH 1 Insert the key to the key switch and turn it ON 1 PREHEAT 2 OFF 3 ON 4 START 2 Check Easy Checker TM lamps When the key is turned ON lamps 1 3 should come on If trouble should ...

Page 49: ...in neutral position Turn the key to PREHEAT position and hold it for about 2 to 3 seconds Temperature Preheating Time Over 0 2 to 3 sec 0 to 5 5sec 5 to 15 10sec NOTE Glow plug indicator 2 comes on while engine is being preheated 3 Turn the key to START position and release when the engine starts Cold Weather Starting When the ambient temperature is below 5 and the engine is very cold If the engin...

Page 50: ... using the accessory socket otherwise you may drain the battery The accessory socket is rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse When you are done using an accessory unplug it and cover the socket with the cap Be careful not to flood this accessory socket when washing your UTV ENTERING AND LEAVING THE CAB INTRODUCTION WARNING ENTERING LEAVING Ente...

Page 51: ...CCELERATOR PEDAL WARNING Before starting the engine check the accelerator pedal to be sure it is operating smoothly Make sure the accelerator pedal fully returns to the idle position as soon as it is released 1 Accelerator pedal Press the accelerator pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the accelerator pedal retu...

Page 52: ...on of the accelerator pedal before you start the engine If it does not work smoothly check for the cause Correct the problem before operating the vehicle Consult the authorized dealer if you can t find or solve the problem yourself BRAKE PEDAL 1 Brake pedal Press the brake pedal to slow or stop the vehicle WARNING Never operate the UTV with a spongy feeling brake pedal Operating the UTV with a spo...

Page 53: ...elector is located at the right side of the steering wheel The transmission selector lever has four positions high forward reverse neutral and low forward NOTE To extend belt life use low forward gear in heavy pulling situations and in situations where you are operating below 7mph 11km h for extended periods of time NOTE To extend belt life use low forward gear in heavy pulling situations and in s...

Page 54: ...AT CAN HAPPEN The wheels could stop rotating This could cause loss of control an accident and injury It could also cause engine or drive train damage HOW TO AVOID THE HAZARD Make certain the engine has sufficiently slowed before shifting to a lower gear FUEL TANK CAP 1 Fuel tank cap Remove the fuel tank cap by turning it counterclockwise SEATS 1 Drive seat 2 Passenger seat ...

Page 55: ...trol or the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is securely latched SEAT BELTS 1 Seat belt 2 2 Buckle 2 This vehicle is equipped with three point seat belts for both the operator and passenger Always wear the seat belt while riding in the vehicle 1 Buckle 2 Latch plate 1 Buckle 2 Release button ...

Page 56: ... the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips 4 Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract To Release The Buckle firmly press the release button WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing...

Page 57: ...or sharply edged products directly in the glove compartment If they must be stored wrap them in appropriate cushion material CARGO BED 1 Cargo bed 2 Tailgate 3 Cargo hook 2 Opening And Closing The Tailgate 1 Tailgate 2 Latch 2 To open Unhook the latches and then lower the tailgate To close Place the tailgate in the original position and then hook the latches ...

Page 58: ...ition then lock the cargo hook Our photos and information may not match the vehicle you have ordered The vehicle in kind prevail WARNING POTENTIAL HAZARD Pinch points WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered HOW TO AVOID THE HAZARD Before closing the bed be sure others are standing away from the vehicle Keep hands and fi...

Page 59: ...HAZARD Never exceed the stated maximum load limit for this cargo bed Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking WARNING POTENTIAL HAZARD Carrying a passenger passengers in the cargo bed WHAT CAN HAPPEN The passenger s could fall be thrown out or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never ca...

Page 60: ...tches and be sure that they are locked into place WARNING If the hood latches are hooked improperly or the latches and their attachments can not work properly the front hood can come off during operation striking the driver or passenger and causing serious personal injury ENGINE COOLING SYSTEM Coolant Level The recovery bottle located the right of the frame must be maintained between the minimum a...

Page 61: ...ded by adding coolant to the recovery bottle We recommend the use of a 50 50 mixture of high quality aluminum compatible anti freeze coolant and distilled water NOTE Always follow the manufacturer s mixing recommendations for the freeze protection required in your area WARNING Never remove the pressure cap when the engine is warm or hot Escaping steam can cause severe burns The engine must be cool...

Page 62: ...ke sure that the trailer draw bar is suitable for your machine and has sufficient clearance to enable the machine to turn without fouling WARNING Examine the tow hitch and the trailer draw bar towing ring for signs of wear before each use A badly fitting or worn hitch or towing ring could cause loss of the trailer and injury to yourself or other people WARNING Do not exceed the permitted limits on...

Page 63: ...tch a Make sure that the trailer and its draw bars are in the correct position for connection before the machine approaches the trailer b If a helper is available to manoeuvre the trailer they must stand away from the machine until the tow hitch A is aligned correctly with the trailer towing eye The helper must not go near the trailer or machine until the machine has stopped with the park brake en...

Page 64: ...necting the Trailer Be careful when you disconnect the trailer The load in the trailer may have moved when the machine was driven this could cause the trailer to tip backwards unexpectedly when its disconnected Drawbar 1 TECHNICAL DATA 1 1 MAKER Name Changzhou Xiangrong Auto Industry Co Ltd Address No 199 North Qingyang Road Yianning District Changzhou City 213028 Jiangsu Province P R China 1 2 TY...

Page 65: ... 2 1 HEIGHT ABOVE THE GROUND OF THE COUPLING DEVICE H See figure below All tractors with a loaded mass exceeding 2 5 tonnes must be fitted with a trailer coupling having a ground clearance satisfying one of the following relations 8 0 6 0 2 0 1 S m c S l m m h t t a or 2 0 8 0 6 0 2 0 1 S m m c S l m m h t lt t la ...

Page 66: ...ctor mla weight on the front axle of the tractor with ballast weight on the front axle l tractor wheelbase S vertical load on the coupling pin c distance between the reference centre of the mechanical coupling and the vertical plane passing through the axle of the rear wheels of the tractor 2 2 ASSEMBLY see drawing below Bolts GB T 6187 BOLT M16 GB T 5782 NUT M16 85 Tightening torque 210 Nm CAUTIO...

Page 67: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 7 CONTROL AND PARTS FUNCTIONS 7 24 3 DRAWING ...

Page 68: ...UTION You must allow your vehicle adequate warm up time before operating or engine damage could result 1 Shift the drive select lever into the neutral position NOTE When the drive select lever is in the neutral position the neutral indicator light should come on If the neutral indicator light does not come on ask a dealer to inspect the electric circuit The engine can not be started in any other g...

Page 69: ...ve terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery 1 Jumper cable positive lead 2 Jumper cable negative lead 5 Connect the negative lead of the jumper cable to the negative terminal of the charged battery and the other end of the negative lead to an unpainted metal surface of the vehicle 6 Start the engine 7 After the en...

Page 70: ...use damage to close fitted engine parts 1 Fill fuel tank 2 Check oil reservoir level indicated on dipstick Add oil if necessary 3 Drive slowly at first Select an area which is open and will give you room to familiarize yourself with vehicle operation and handling 4 Vary the throttle positions Do not operate at sustained idle 5 Perform regular checks on fluid levels controls and all important areas...

Page 71: ...piece of protective gear for safe riding A helmet can prevent a severe head injury Select an approved off road motorcycle type helmets that fits properly 2 Eye Protection A pair of goggles or helmet face shield offer the best protection for your eyes 3 Gloves off road style 4 Boots A pair of strong over the calf type boots with heels such as motocross boots 5 Clothing To protect your body long sle...

Page 72: ...an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves bo...

Page 73: ...h point 50 kg 110 lbs z Choose a trailer hitch drawbar designed for use with a 5 cm 2 in receiver z Do not exceed the maximum tongue weight You can measure tongue weight with a bathroom scale Put the tongue of the loaded trailer on the scale with the tongue at hitch height Adjust the load in the trailer if necessary to reduce the weight on hitch If you are carrying cargo and towing a trailer inclu...

Page 74: ...ng distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain carefully Added weight affects the stability and handling of the vehicle WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HO...

Page 75: ... LOADS 11 3 WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed The cargo bed is designed to carry cargo only ...

Page 76: ...and one passenger The driver and passenger must always wear a seat belt Never carry passengers in the cargo bed WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fit...

Page 77: ...ith the way the vehicle feels in low and high ranges first in two wheel drive 2WD and then in four wheel drive 4WD Also practice driving in reverse Take the time to learn basic operation before attempting more difficult maneuvers 1 Set the parking brake shift to neutral and follow the instructions to start the engine 2 With the engine idling shift the drive select lever into low or high Then relea...

Page 78: ...ound the wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrain and this movement will be felt in the steering wheel A sudden jolt could wrench the steering wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes BRAKING Braking ability is affected by the type o...

Page 79: ... Use common sense and remember that some hills are too steep for you to climb Choose carefully which hills you attempt to climb Avoid hills with slippery surfaces or ones where you will not be able to see far enough ahead of you WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small...

Page 80: ...applying the brakes when necessary GOING DOWNHILL Check the terrain carefully before going down a hill When possible choose a path that lets you drive your vehicle straight downhill Avoid sharp angles that could allow the vehicle to pitch or roll over Carefully choose your path and drive no faster than you will be able to react to obstacles that may appear WARNING POTENTIAL HAZARD Going down a hil...

Page 81: ...here is a risk of tip over or rollover under certain conditions Uneven terrain or slopes which pitch the vehicle sideways turning too fast or sharp or a combination of conditions increase the risk of tip over If you are in a situation where the vehicle is tipping over do not put your arm or and leg outside the vehicle do not try to stop tipping with your arm or leg You could be severely injured Yo...

Page 82: ...erate this vehicle in fast flowing water or in water deeper than 200 mm 8 in Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution Look for obstacles that could cause damage to the vehicle or could lea...

Page 83: ... ON THE TRAIL If you cannot go around an obstacle such as a fallen tree trunk or a ditch stop the vehicle where it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from your approach side and the exit side If you believe you can continue safely decide the path that will allow you to get over the obstacle at as close to a right angle as possible to minimize veh...

Page 84: ...the vehicle from rolling Parking on a slope 1 Bring the vehicle to a stop by applying the brakes 2 Stop the engine 3 With the brakes applied set the parking brake WARNING POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The vehicle could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on a...

Page 85: ...e is 1 1 29 This difference in gearing affects the operation of the CVT especially at speeds less than 7 MPH due to the system s dependence on engine speed By switching to low range while operating at low ground speeds the air temperature in the clutch will be reduced Reducing the temperature inside the clutch cover extends the life of the CVT components belt cover etc WHEN TO USE LOW RANGE The fo...

Page 86: ...l Call physician immediately Eyes Flush with water for 15minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Battery Removal z Disconnect hold down straps holding the electrical box and battery in position an...

Page 87: ...not to allow cleaning solution or tap water into the battery 8 Set the battery in its holder 9 First connect and tighten the red positive cable 10 Second connect and tighten the black negative cable 11 Reinstall battery cover and attach the hold down strap 12 Verify that cables are properly routed NOTE z When you UTV is placed in storage for one months or more the battery should be removed charged...

Page 88: ... 14 0 14 BATTERY 14 3 CAUTION Your UTV is equipped with a 45Ah Battery This may no be sufficient to provide power for optional equipment When installing optional equipment please upgrade your battery as necessary See your dealer for the proper battery ...

Page 89: ...system components are very hot during and after use of UTV z Do not touch exhaust system components Serious burns can result z Be especially careful when traveling through tall grass The potential for fire exists WARNING The engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm ...

Page 90: ... are explained in the following chart on the following pages NOTE Maintenance intervals are based upon average riding conditions and an average vehicle speed of approximately 16 km 10 miles per hour However keep in mind that if the vehicle isn t used for a long period of time the month maintenance intervals should be followed Vehicles subjected to severe use such as operation in wet or dusty areas...

Page 91: ...n item z Brake Fluid Level Pre ride Pre ride inspection item Engine Oil Level Pre ride Check Level Daily z Air Filter Pre Cleaner Daily Inspect clean z Air Filter Sediment Tube Daily Drain deposits whenever visible Coolant Level Daily Check level daily replace engine coolant every one year Coolant Level Inspection Daily Replace engine coolant every one year Head Lamp Tail Lamp Daily Check operatio...

Page 92: ...r Replace if necessary z Front Prop Shaft Shaft Yoke Boots 50 hrs 6 months Inspect lubricate replace if necessary z Rear Prop Shaft Shaft Yoke Boots 50 hrs 6 months Inspect lubricate replace if necessary D Throttle Cable Accelerator pedal 50 hrs 6 months Inspect adjust lubricate replace if necessary D CVT drive belt 50 hrs 6 months Inspect replace if necessary Cooling System hoses 50 hrs 6 months ...

Page 93: ...quired Periodic inspection adjust when parts are replaced Idle Speed As required As required Adjust Headlight Aim As required As required Adjust if necessary LUBRICATION RECOMMENDATIONS Item Lube Rec Method Frequency 1 Engine Oil SAE 15W 40SG Add to proper level on dipstick Check level daily 2 Brake Fluid DOT 3 Only Maintain level Between fill lines See 7 CONTROL As require change every two years ...

Page 94: ...nnually z 9 Ball joints Grease Inspect Locate fittings and Grease or replace it if necessary Semi annually z 10 Prop Shaft Shaft Yoke Spline Joint Grease Locate fitting and Grease Semi annually or 50 hours z 11 Front Rear A arm Grease Locate fitting on pivot shaft and grease with grease gun Semi annually or 50 hours z 12 Throttle Cable Grease M Grease inspect and replace it if necessary Semi annua...

Page 95: ...16 6 NOTE 1 More often under severe use such as wet or dusty conditions 2 Grease Light weight lithium soap grease 3 Grease M molybdenum disulfide MoS2 grease water resistant 4 When suspension action becomes stiff or after washing 5 Hours are based on 10 mph 16Km h average ...

Page 96: ...following chart to record periodic maintenance work Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs The following items should be checked occasionally for tightness or if they have been loosened for maintenance service ...

Page 97: ... be serviced by an authorized Dealer Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations Service work must be performed by an authorized dealer Tapered nuts install with tapered side against wheel AXLE BOOTS Rear Prop Shaft Boots Front Axle CV Joints 4x4 model Boots Check the protective boots for holes or tears If any damage is found...

Page 98: ...riodically for loose nuts and bolts worn tie rod ends worn boots and damage Checking routing of all cables hoses and wiring to be sure the steering mechanism is not restricted or limited If any found have your dealer repair them before riding your vehicle The steering assembly should be also checked periodically for free operation steering should move freely through entire range of travel without ...

Page 99: ...to adjust the tie rod for toe alignment Severe injury or death can result from improper adjustment Contact your dealer He she has the training and tools to Make these adjustment The recommended toe alignment is 1 8 to 1 4 3to6mm toe out z Set the steering wheel in a straight ahead position and hold them in this position z Measure A and B A minus B should be 1 16 to 1 8 1 5 to 3mm z If this measure...

Page 100: ...ibility of serious injury The front brake is hydraulic disc brakes which is depressing the brake pedal These brakes are self adjusting and require no adjustment The following checks are recommended to keep the brake system in good operating condition How often they need checking depends upon the type of driving that has been done z Keep fluid level in the master cylinder reservoirs as described se...

Page 101: ...ic checks of the pads for wear z Pads should be changed when the friction material is worn to 3 64 1mm z Inspect the brake disc and pad wear surface for excessive wear Checking the brake fluid level Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if n...

Page 102: ...s or plastic parts Always clean up spilled fluid immediately z Have an authorized dealer inspect the brake system if the brake fluid level goes down Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts Recommended lubricant Lithium soap based grease all purpose grease PARKING BRAKE Checking Although the parking brake has been adjusted at the factory the brake should be checke...

Page 103: ...6 Turn the adjustor the one on the lever and apply the lever While adjusting it is important you apply the lever back and forth for operation free play and the locking of the parking position 7 Make sure the rear wheels turns freely without dragging and parking brake works properly CAUTION Don t over tighten the adjustor The maximum free play is equal to one click of the parking brake lever 8 Fiel...

Page 104: ...ome on properly then lock the lock nut all purpose grease Throttle Free Play Inspection 1 Apply the parking brake 2 Put gear in Neutral position 3 Start the engine and warm it up thoroughly 4 Measure the distance the throttle pedal moves before the engine begins to pick up seep Free play should be 1 16 to 1 8 1 5 3mm Throttle Free Play Adjustment Throttle cable free play is adjusted at the cable u...

Page 105: ...cant level The correct transmission lubricant to use is SEA GL 4 85W 90 Lubricant And see 16 Maintenance lubrication recommendations for the correct fluid level Transmission Oil Changing Procedure 1 Remove the four screws on the footwall and gently pull outward for access 2 Remove the oil level stick 3 Remove the drain plug located on the bottom left hand side and drain the oil Catch and discard u...

Page 106: ... not add lubricant to the bottom of the fill plug threads The correct load gear oil to use is SAE GL 4 85W 90 Weight Gear Lube Oil Changing Procedure 1 Remove drain plug Catch and discard used oil properly 2 Clean and reinstall the drain plug with a new sealing washer and tighten securely 11 14 ft lbs 15 20N m 3 Remove fill plug and add 550ml of SAE GL 4 85W 90 Weight Gear Lubricant and inspect oi...

Page 107: ...dd lubricant to the bottom of the fill plug threads The correct load gear oil to use is SAE GL 4 85W 90 Weight Gear Lube Front Gear case Oil Changing Procedure 1 Remove drain plug Catch and discard used oil properly 2 Clean and reinstall the drain plug with a new sealing washer and tighten securely 11 14 ft lbs 15 20N m 3 Remove fill plug and add 550ml of SAE GL 4 85W 90 Weight Gear Lubricant and ...

Page 108: ...ype tires may affect UTV handling Make certain the wheels are installed properly If wheels are improperly installed it could affect vehicle handling and tire wear Tire Pressure front rear 96kPa 14PSI 96kPa 14PSI Wheel Removal Procedure 1 Stop the engine place the transmission in gear and lock the parking brake 2 Loosen the wheel nuts slightly 3 Elevate the side of the vehicle by placing a suitable...

Page 109: ...ess Please refer to your Owner s Manual for tire specifications LIGHTS WARNING Keep your headlights and taillights clean Poor light while riding can result in an accident causing severe injury or death CAUTION Do not service while headlight is hot Serious burns may result Do not touch a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot which will shorten the lif...

Page 110: ...ss cut off line turn adjusting bolt 1 counterclockwise And to raise brightness cut off line turn the bolt clockwise 2 Take rubber cap 2 out from holder Remove rebound clip to take the worn bulb out from socket Align the semicircle on a new bulb with that in the socket before mounting the bulb Install rebound clip just removed to fasten the bulb and then plug in wires 3 Remove position lamp socket ...

Page 111: ...align high locating stud on bulb with that in brass socket and low locating stud on bulb with that in brass socket and bulb will be locked after being pressed down and turned clockwise simultaneously CLEANING YOUR UTV Keeping your UTV clean will extend the life of various components Washing Never use a high pressure type car wash system it can damage to the wheel bearings transmission seals body p...

Page 112: ...the machine while it is in storage STORAGE AREA The machine can be stored in a temperature range of 20 C to 54 C 4 F to 129 F When possible you must keep the machine in a dry building or shelter If only an outdoor storage area is available look for a storage area with good drainage If the machine is to be out of use for an extended period careful preparation and on going care will minimise the pos...

Page 113: ...harge the battery Keep the battery in warm dry conditions Charge the battery periodically 7 If you keep the machine outdoors cover the machine with tarpaulins or plastic sheets 8 Frequently turn the road wheels to prevent distortion of the tyre ply DURING STORAGE Operate the machine functions each week to prevent a build up of rust in the engine and hydraulic circuits and to minimise deterioration...

Page 114: ...buretor bowl completely Oil Add and Filter Change Warm the engine and change oil and filter Air Filter Air Box Inspect and clean or replace the pre cleaner and air filter Clean the air box and drain the sediment tube Inspect All Fluid Levels Inspect the following fluid levels and change if necessary transmission brake fluid change every two years or as required if fluid looks dark or contaminated ...

Page 115: ...y the Dealer 1 Remove any excess or loose dirt from the machine The dirt could unbalance the machine when it is lifted 2 Park the machine on hard level ground and engage the park brake Stop the engine and remove the starter key 3 You must use only the forklift points 1 to lift the machine WARNING Keep people clear of the unload area The load can roll off the forks and injure bystanders 4 Be carefu...

Page 116: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 16 MAINTENANCE 16 27 Important Make sure that the lifting machine is rated to lift the gross weight of the machine ...

Page 117: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 17 TOOL 17 1 ...

Page 118: ...Vehicle Weight Maximum Technically Permissible Mass 1195 kg 2632 lbs Tongue Weight 50 kg 110 lbs Tow Capacity 550 kg 1215 lbs Drive System Drive System CVT Front Tire 26 9 14 Rear Tire 26 11 14 Tire Pressure front 96 kPa 14 PSI Tire Pressure rear 96 kPa 14 PSI According to directive 2009 76 EC Annex Ⅱ Noise at the operator s ear 83 1 dB A LH800U 2D L According to directive 2009 63 EC Noise of UTV ...

Page 119: ...coupling LH800U D 36a Technically permissible static vertical load 300Kg Technically permissible trailer mass 3t Electrical Equipment Battery 12V 45AH High Beam Light 55W x2 Dip Beam Light 55W x2 Brake Tail Light 1W 1W x2 FRONT Turn Light 12V 1W X2 REAR Turn Light 12V 1W X2 Front Position Light 12V 5W x2 REAR Position Light 12V 5W x2 Register Plate Light 12V 5W MAIN FUSE 40A ELECTRICAL HEATING REL...

Page 120: ... 07 Engine Type 4 Cycle Inline Water cooled Diesel Bore x Stroke 67mm 72mm Displacement 762cc EC Declaration of Conformity A completed copy of the EC Declaration of Conformity is supplied with all machines manufactured according to 2003 37 EC type examination and or self certification requirements ...

Page 121: ...LH800U 2D L LH800U 2D R OWNER S OPERATOR S MANUAL 14 0 19 WIRING DIAGRAM 19 1 ...

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