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Lindsay Barrier Systems X-LITE, Installation Manual

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Lindsay Barrier Systems X-LITE Installation Manual Download Page 7

Lindsay Transportation Solutions Sales and Services, Inc

 (888) 800-3691 [U.S. toll free] or +1 (707) 374-6800

7

Guardrail Bolts (QTY. 16)*

4001115

5/8” x 10” Bolt (QTY. 5)*

2001635

W-Beam Guardrail (QTY. 3)*

4000443

5/8” x 2” Bolt (QTY. 1)*

(used on Post 1) 2000302

Guardrail Nut (QTY. 22)*

4001116

1” Washer (Used on Slider Panel-Back)*

(QTY. 1) 2001580

5/8” x 3 ½” Bolt (QTY. 2)

(used on Soil Plate) 2000220

5/8” Nut (QTY. 2)

(used on Soil Plate) 2000312

5/8” Washer (QTY. 4)

(used on Soil Plate) 2001636

Soil Plate 

BSI-1312100-00

L-Bracket 

(used on cable at Post 2) BSI-1303005-00

X-LITE

 ®

 FLARED END TERMINAL

* Denotes Shipped With Full System Only

Parts Identification

A Complete Bill of Materials for Systems and Kits Can be Found in   Appendix A

Summary of Contents for Barrier Systems X-LITE

Page 1: ...X LITE FLARED NCHRP 350 TL 3 Redirective Gating End Terminal INSTALLATION MANUAL...

Page 2: ...llation 3 Limitations and Warnings 3 Preparation 4 Soil Conditions 4 Before Starting 4 Required Tools 4 Standard Warranty 5 Parts Identification 6 Step 1 Assembling Components 8 Step 2 Post and Blocko...

Page 3: ...crew with proper tools approximately two hours to complete The X Lite System is a highly engineered safety device made up of a relatively small number of parts It is available in both tangent and flar...

Page 4: ...end of the system where it joins the standard guardrail system at Post 7 Required Tools The system uses standard tools required to install typical guardrail the list below is a general recommendation...

Page 5: ...TS PRODUCTS OR PARTS NOT COMPLYING WITH LTS SPECIFICATIONS OR AT LTS ELECTION TO THE REPAYMENT OF AN AMOUNT EQUAL TO THE PURCHASE PRICE OF SUCH PRODUCTS OR PARTS WHETHER SUCH CLAIMS ARE FOR BREACH OF...

Page 6: ...7 00 QTY 2 Nut 4001116 QTY 4 Angle BSI 1012098 00 QTY 1 Slider Panel Back BSI 1012096 00 Impact Head BSI 1012103 00 Square Washer used on Post 1 BSI 1102027 00 Shear Bolt Kit 8 yellow bolts per kit K0...

Page 7: ...ail Nut QTY 22 4001116 1 Washer Used on Slider Panel Back QTY 1 2001580 5 8 x 3 Bolt QTY 2 used on Soil Plate 2000220 5 8 Nut QTY 2 used on Soil Plate 2000312 5 8 Washer QTY 4 used on Soil Plate 20016...

Page 8: ...ome components require assembly and it is recommended that this step be completed prior to the start of the system assembly Post II Assembly 1 Attach the soil plate to the trailing back side of Post 2...

Page 9: ...yond the end of the rail and should face the trailing back of the system when assembled in step 18 3 Attach the Slider Panel Front to the outside of the trailing back end of Rail 1 using four 4 5 8 x...

Page 10: ...mpacted to optimum compaction 4 Begin by running a string line from the existing posts at a 4ft offset 1 2m No other offset is acceptable on a Flared system The string should follow the roadside edge...

Page 11: ...s instead of holes These slots are used to bolt the guardrail on a later step In addition Post 3 can be easily identified by having yellow paint near the bottom 6 Post 2 Post 2 Assembly with Soil Plat...

Page 12: ...ost 5 See diagram below for post identification 8 At Post 3 attach blockout and Slider Panel Back using the 5 8 x 10 bolt and 1 washer The slot on the slider panel should point toward the front of the...

Page 13: ...systems the small piece of angle will sit approximately 3 75mm off the ground 11 Tighten the rods so that there are equal amount of threads exposed at both ends of the rods Note Post 2 includes a blo...

Page 14: ...e outside 12 Before installing Rail 3 ensure that the blockout at Post 5 has already been bolted on Attach Rail 3 using the 5 8 x 10 bolt at Post 6 pass bolt through the approach front hole of post No...

Page 15: ...olts The rails do not attach to Post 5 DO NOT USE AND AIR IMPACT WRENCH TO TIGHTEN SHEAR BOLTS 16 Attach Rail 1 using the 5 8 x 9 guardrail bolt at Post 2 pass bolt through the trailing back slot of p...

Page 16: ...to front with the nuts on the front side 19 Attach Rail 1 to Post 1 using the 5 8 x 2 bolt and square washer pass bolt through the approach front slot of post Attach Rail 1 at Post 1 Use square washe...

Page 17: ...103 00 Hardware Required 4 5 8 x 1 Guardrail Bolt 4001115 4 5 8 Guardrail Nut 4001116 20 Install Impact Head to the approach front end of Rail 1 using 5 8 x 1 guardrail bolts Place Impact Head on the...

Page 18: ...23 Thread the nut so that 1 of the threads are protruding Ensure to install the small L Shaped bracket and round washer included with the cable This bracket and washer are critical components and hel...

Page 19: ...ghten it Apply approximately 60 FT Lb torque Continue to tighten the cable nut until the cable is tight and the approximate torque is achieved When tightening ensure that the L Bracket does not shift...

Page 20: ...using trailing back slot on post Posts 1 4 6 rails bolted using approach front hole or slot on posts Rails 3 and 4 spliced using standard guardrail bolts Rails 2 and 3 spliced using special yellow sh...

Page 21: ...drail end terminal designed to attach to the ends of guardrail systems As with all crash cushions and end terminals the X Lite System requires appropriate clear zones in accordance with the AASHTO Roa...

Page 22: ...Lindsay Transportation Solutions Sales and Services Inc 888 800 3691 U S toll free or 1 707 374 6800 22 21 Appendix A System Configuration 37 6 INSTALLATION MANUAL...

Page 23: ...S toll free or 1 707 374 6800 23 INCHES MM INCHES MM A RAIL HEIGHT 27 5 8 700 31 787 B HEAD HEIGHT 33 3 8 850 36 3 4 934 C POST HEIGHT 28 1 4 720 31 3 4 805 OR REFERENCE DIMENSIONS SYSTEM HEIGHT DIME...

Page 24: ...1 00 BSI 1012097 00 Ground Strut X Lite 2 00 2 00 BSI 1012098 00 Ground Strut Angle 1 00 1 00 BSI 1012104 00 Cable Anchor Assembly X Lite 1 00 1 00 K080123 Kit X Tension Shear Bolt 1 00 1 00 BSI 1102...

Page 25: ...Lindsay Transportation Solutions Sales and Services Inc 888 800 3691 U S toll free or 1 707 374 6800 25 X LITE FLARED END TERMINAL 21 Appendix A System Configuration 50...

Page 26: ...91 U S toll free or 1 707 374 6800 26 INCHES MM INCHES MM A RAIL HEIGHT 27 5 8 700 31 790 B HEAD HEIGHT 33 3 8 850 36 7 8 935 C POST HEIGHT 28 1 4 720 31 3 4 805 OR REFERENCE DIMENSIONS SYSTEM HEIGHT...

Page 27: ...PANEL X LITE GALV 1 00 1 00 BSI 1012097 00 Ground Strut X Lite 2 00 2 00 BSI 1012098 00 Ground Strut Angle 1 00 1 00 BSI 1012104 00 Cable Anchor Assembly X Lite 1 00 1 00 K080123 Kit X Tension Shear B...

Page 28: ...Lindsay Transportation Solutions Sales and Services Inc 888 800 3691 U S toll free or 1 707 374 6800 28 21 Appendix A System Configuration 37 6 MGS INSTALLATION MANUAL...

Page 29: ...Lindsay Transportation Solutions Sales and Services Inc 888 800 3691 U S toll free or 1 707 374 6800 29 Appendix A System Configuration 37 6 MGS X LITE FLARED END TERMINAL...

Page 30: ...Ground Strut X Lite 2 00 2 00 BSI 1012098 00 Ground Strut Angle 1 00 1 00 BSI 1012104 00 Cable Anchor Assembly X Lite 1 00 1 00 K080123 Kit X Tension Shear Bolt 1 00 1 00 BSI 1102027 00 WASHER SQUARE...

Page 31: ...Lindsay Transportation Solutions Sales and Services Inc 888 800 3691 U S toll free or 1 707 374 6800 31 Page Left Intentionally Blank X LITE FLARED END TERMINAL...

Page 32: ...www barrriersystemsinc com Installation manual details for the X LITE Flared System are subject to change without notice to reflect improvements and upgrades Additional information is available from L...

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