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Linde H120-1200, Original Instructions Manual

The Linde H120-1200 is a versatile and reliable piece of machinery that promises seamless performance in industrial settings. With its exceptional capabilities, it facilitates various operations efficiently. To ensure optimal usage, make sure to download the Original Instructions Manual for free from our website, providing valuable insights and guidance.

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Index

Index

g

g

NUM

NUMBER

BERS

S AND

AND SYM

SYMBOL

BOLS

S

10

1000

00 h

h Se

Serv

rvic

ice

e pl

plan

an    . . . . . . . . . . . . 

. . . . . . . . . . . . . . .

. . .    107

107

20

2000

00 h

h Se

Serv

rvic

ice

e pl

plan

an    . . . . . . . . . . . . 

. . . . . . . . . . . . . . .

. . .    110

110

30

3000

00 h

h Se

Serv

rvic

ice

e pl

plan

an    . . . . . . . . . . . . 

. . . . . . . . . . . . . . .

. . .    113

113

50

500

0 h

h Se

Serv

rvic

ice

e pl

plan

an    . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . .

. . .    105

105

50

5000

00 h

h Se

Serv

rvic

ice

e pl

plan

an    . . . . . . . . . . . . 

. . . . . . . . . . . . . . .

. . .    116

116

50h

50h Ser

Servic

vice

e pla

plan

n    . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . .

. . . . .    102

102

60

6000

00 h

h Se

Serv

rvic

ice

e pl

plan

an    . . . . . . . . . . . . 

. . . . . . . . . . . . . . .

. . .    118

118

A

A

 Accident

 Accident prevention

prevention check

check    . . . . . 

. . . . . . . .

. . .    11

11,, 13

13

 Adjusting

 Adjusting the

the drivers

drivers seat

seat    . . . . . . . . . . . .

. . . . . . . . . . . .    29

29

 As

 As required

required service

service plan

plan    . . . . . . . . . . . . .

. . . . . . . . . . . . .    99

99

 Automatic

 Automatic Parking

Parking brake

brake operation

operation    . . . . 

. . . . ..    52

52

B

B

Batt

Battery

ery acces

access

s    . . . . . . . . . . . 

. . . . . . . . . . .  . . . . . . . . .

. . . . . . . . .    28

28

Bef

Before

ore li

lift

fting

ing a

a loa

load

d . . . . . 

 . . . . .  . . . . . . . . . . . 

. . . . . . . . . . .  ..    64

64

Brak

Braking

ing syst

system

em    . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . .

. . . . .    51

51

C

C

Ca

Cab

b do

door

or op

open

enin

ing

g an

and

d cl

clos

osin

ing

g . . . . . . . . 

 . . . . . . . .  ..    26

26

Cab

Cab int

interi

erior

or lig

light

ht . 

 .  . . . . . . . . . . . 

. . . . . . . . . . .  . . . . . . .

. . . . . . .    26

26

Ca

Cabi

bin

n do

door

or -- cl

clos

osin

ing

g    . . . . . . . . . . . . 

. . . . . . . . . . . . . . . .

. . . .    26

26

Change the engine oi

Change the engine oil (every 12

l (every 12

mont

months

hs mini

minimum)

mum)    . . . . 

. . . . . . . . 

. . . . . . .

. . .    12

125

5

Change the fuel pre-filter with water 

Change the fuel pre-filter with water 

monitor 

monitor     . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . .

. . . . . .    129

129

Check and adjust mast chains,

Check and adjust mast chains,

lub

lubric

ricat

ate

e wit

with

h cha

chain

in spr

spray

ay    . . . . 

. . . . . .

. .    162

162

Ch

Chec

eck

k an

and

d ad

adju

just

st th

the

e hu

hub

b be

bear

arin

ings

gs    . . . . 

. . . . ..    97

97

Che

Check

ck and

and lu

lubri

bricat

cate

e the

the dri

drive

ve sha

shaft

ft  . . . .

 . . . .    151

151

Check

Check bat

battery

tery cond

conditi

ition

on    . . . . . . . . . . . . .

. . . . . . . . . . . . .    30

30

Che

Check

ck con

condi

ditio

tion

n and

and mo

mount

unting

ing of

of ma

mast

st

and

and li

lift

ftin

ing

g cha

chain

in    . . . . 

. . . . . . . . 

. . . . . . . . 

. . . . . .

. .    97

97

Check

Check cool

coolant

ant stre

strength

ngth . . . . . . . . . . . . .

 . . . . . . . . . . . . .    133

133

Che

Check

ck el

elect

ectric

ric cab

cable

les,

s, con

connec

nector

tors

s and

and

connections for condition and

connections for condition and
tightness

tightness    . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .

. . . .    154

154

Ch

Chec

eck

k in

inta

take

ke an

and

d e

exha

xhaust

ust sys

system

tems

s for

for

Ch

Chec

eck

k th

the

e ai

airr fil

filte

ter 

r     . . . . 

. . . . . . . . 

. . . . . . . . . 

. . . . . . . .

. . .    130

130

Che

Check

ck the

the bat

batte

terie

ries.

s.    . . . . . . . . . . . . . 

. . . . . . . . . . . . . . .

. .    154

154

Che

Check

ck the

the cab

cab mou

mounti

ntings

ngs    . . . . . . . . . . .

. . . . . . . . . . .    150

150

Check the condition of structured

Check the condition of structured

components

components . . . 

 . . .  . . . . . . . . . . 

. . . . . . . . . .  . . . .

. . . .    96

96

Check the engine mounting for 

Check the engine mounting for 

cond

conditi

ition

on and

and secur

security

ity . . . . . . . . .

 . . . . . . . . .    129

129

Che

Check

ck the

the hyd

hydrau

rauli

lic

c tan

tank

k bre

breat

ather

her filt

filter 

er    ..    156

156

Che

Check

ck the

the inj

inject

ectio

ion

n noz

nozzle

zles

s    . . . 

. . . . . . 

. . . . . .

. . .    141

141

Check the parking brake for proper 

Check the parking brake for proper 

operation

operation    . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .

. . . . . .    154

154

Che

Check

ck the

the st

start

arter

er mot

motor,

or, al

alttern

ernato

atorr and

and

inj

injecti

ection

on pump

pump    . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . ..    97

97

Ch

Chec

eck

k th

the

e te

tens

nsio

ion

n of

of do

doub

uble

le ho

hose

ses

s   .  .  .  .

  .  .  .  .    160

160

Che

Check

ck the

the vib

vibrat

ration

ion dam

damper 

per    . . . . 

. . . . . . . . 

. . . . ..    137

137

Check

Check tran

transmis

smission

sion mount

mountings

ings  . . . . . . .

 . . . . . . .    141

141

Check

Check Valv

Valve

e Clear

Clearances

ances    . . . . 

. . . . . . . . 

. . . . . . .

. . .    139

139

Che

Checki

cking

ng the

the fu

fuel

el lev

level

el    . . . . . . . . . . . . 

. . . . . . . . . . . . . .

. .    33

33

Che

Checks

cks -- var

vario

ious

us    . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . .

. . . . . . .    97

97

Che

Checks

cks pri

prior

or to

to firs

firstt ope

operat

ratio

ion*

n*    . . . . 

. . . . . . . .

. . . .    12

12

Circu

Circuit

it Diag

Diagrams

rams    . . . . . . . . . . . 

. . . . . . . . . . . . . . . . .

. . . . . .    189

189

Cl

Clea

ean

n an

and

d lu

lubr

bric

icat

ate

e th

the

e st

stee

eerr ax

axle

le    . . . . 

. . . . ..    152

152

Cl

Clea

ean

n th

the

e fu

fuel

el fil

filte

ter 

r    . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . .

. .    128

128

Cl

Clea

ean

n th

the

e ra

radi

diat

ator

or an

and

d oi

oill co

cool

oler

er,, ch

chec

eck

k

fo

forr lea

leaks

ks . . 

 . .  . . . . . . . . . . . . 

. . . . . . . . . . . .  . . . . .

. . . . .    136

136

Cle

Clean

an the

the tr

truck

uck . . . . 

 . . . .  . . . . . . . . . . 

. . . . . . . . . .  . . . . .

. . . . .    145

145

Closing the cabin rear 

Closing the cabin rear compartment

compartment

door 

door  . . . . . . . . . . . . . . . . . . . . . . .

 . . . . . . . . . . . . . . . . . . . . . . .    27

27

Clo

Closin

sing

g th

the

e eng

engine

ine cov

cover 

er    . . . . 

. . . . . . . . 

. . . . . . . .

. . . .    27

27

Col

Cold

d St

Start

art    . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .    36

36

Cont

Controls

rols and

and indi

indicato

cators

rs . . . . . . 

 . . . . . .  . . . . . . . .

. . . . . . . .    20

20

Coo

Coolan

lantt lev

level

el che

check

ck    . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . .

. . .    34

34

D

D

Dail

Daily

y check

checks*

s*    . . . . . . . . . . . 

. . . . . . . . . . .  . . . . . . . . . .

. . . . . . . . . .    12

12

Decl

Declarat

aration

ion of

of conf

conformi

ormity

ty    . . . . . . . . . . . . 

. . . . . . . . . . . . ..    8

8

Dep

Deposi

ositi

ting

ng the

the loa

load

d    . . . . 

. . . . . . . . 

. . . . . . . . . 

. . . . . . . .

. . .    67

67

Diese

Diesell engi

engine

ne emis

emission

sions

s . . . . . 

 . . . . .  . . . . . . . .

. . . . . . . .    14

14

Dies

Diesel

el fuel

fuel    . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .    95

95

Dr

Drai

ain

n th

the

e en

engi

gine

ne oi

oill

125

125

https://www.besttruckmanuals.com/

Summary of Contents for H120-1200

Page 1: ...rkli lift ft Tr Truc uck k Orig Original inal inst instruct ructions ions H120 H120 120 1200 0 H140 H140 1200 1200 H16 H160 0 H16 H160 1 0 1200 200 35 3588 8801 0116 1601 01 EN EN 12 12 1 11 1 https www besttruckmanuals com ...

Page 2: ...https www besttruckmanuals com ...

Page 3: ...c of Germany epublic of Germany France and Great Britain as well as sub France and Great Britain as well as sub sidiaries and branches in all economically sidiaries and branches in all economically important important countries countries Linde industrial trucks enj Linde industrial trucks enjoy a worldwide oy a worldwide reputation thanks to the reputation thanks to their high quality in ir high q...

Page 4: ...https www besttruckmanuals com ...

Page 5: ...s 14 14 Stability Stability 15 15 3 3 O Ov ve er rv vi ie ew w Gen Genera eral l vi view ew of of Tru Truck ck 18 18 Type Type plat plates es 19 19 Cont Controls rols and and indi indicato cators rs 20 20 Gau Gauges ges sw swit itch ches es and and wa warni rning ng li light ghts s 21 21 4 4 O Op pe er ra at ti io on n Ca Cab b do door or op open enin ing g an and d cl clos osin ing g 26 26 Cab Ca...

Page 6: ...ic ic Park Parking ing brak brake e opera operation tion 52 52 Malf Malfunct unctions ions duri during ng oper operatio ation n 52 52 Truc Truck k ligh lighting ting 53 53 Ope Operat rating ing th the e haz hazard ard wa warni rning ng lig lights hts 55 55 Ope Operat rating ing th the e hor horn n 55 55 Win Winds dscre creen en wip wipers ers and and wa washe shers rs 56 56 To To op oper erat ate ...

Page 7: ...e service plan plan 99 99 Fi Firs rst t 50 50 ho hour urs s se serv rvic ice e pl plan an 10 102 2 50 500 0 h h Se Serv rvic ice e pl plan an 1 105 05 10 1000 00 h h Se Serv rvic ice e pl plan an 107 107 20 2000 00 h h Se Serv rvic ice e pl plan an 110 110 30 3000 00 h h Se Serv rvic ice e pl plan an 1 113 13 50 5000 00 h h Se Serv rvic ice e pl plan an 116 116 60 6000 00 h h Se Serv rvic ice e pl...

Page 8: ... le oi oil l le leve vel l ch chec eck k 153 153 Controls Controls 154 154 Che Check ck th the e par parkin king g bra brak ke e fo for r pr prop oper er op oper erat atio ion n 15 154 4 Electrics Electrics 154 154 Ch Chec eck k th the e ba batt tter erie ies s 154 154 Che Check ck ele elect ctric ric cab cable les s con connec necto tors rs and and con connec necti tions ons for forcon condit dit...

Page 9: ... d da at ta a 181 181 Te Tech chni nica cal l Da Data ta 18 181 1 Te Tech chni nica cal l Da Data ta 18 185 5 7 7 C Ci ir rc cu ui it t d di ia ag gr ra am ms s Electrical Electrical 190 190 El Elec ectr tric ical al ci circ rcui uit t dr draw awin ing g 19 190 0 Hydraulic Hydraulic 199 199 Hy Hydr drau auli lic c ci circ rcui uit t dr draw awin ing g 199 199 O Op pe er ra at ti in ng g I In ns st...

Page 10: ...https www besttruckmanuals com ...

Page 11: ...1 1 Introduction Introduction https www besttruckmanuals com ...

Page 12: ...ran ranty val ty valid k id keep eep a reco a record rd of al of all l maintena maintenance nce services services Tech Technica nical l note note These o These operating instructions perating instructions or or ex exce cerp rpts ts th ther ereo eof f m may ay on only ly be be co copi pied ed tr tran ans s lat lated ed or or tra transmit nsmitted to thi ted to third parti rd parties afte es after r...

Page 13: ...ubr lubri i cation with the oil pump in the oil sump cation with the oil pump in the oil sump The The lubr lubricat ication syste ion system is m is a forced feed type a forced feed type lubr lubri i ca cati tion on wi with th t the he oi oil l pu pump mp in in th the e oi oil l su sump mp A A dr dry y ai air r fil filte ter r wi with th a a pa pape per r ca cart rtri ridg dge e cl clea eans ns th t...

Page 14: ...nit Two 12 v 110 AH heavy duty batteries con connec nected ted in in ser series ies are are fitt fitted ed Electroni Electronic electric c electrical al installat installation ion Linde Truck Control LTC T Linde Truck Control LTC The truck control he truck control elec electroni tronics cs allo allow w sen sensit sitive ive smo smooth oth dri drivi ving ng and and rev revers ersing ing au auto toma ...

Page 15: ...on Ne Neve ver r al alig ight ht fr from om a a mo movi ving ng tr truc uck k Nev Never er lea leave ve the thetr truck uckuna unatt ttend ended ed wit with h a a rai raised sed load load Oper Operati ating ng Proc Procedur edures es Always Always adapt adapt your your driving driving style to style to the con the condi di tions of the tions of the roadway particularl roadway particularly hazardou...

Page 16: ...ydraulic system Check the oil Working hydraulic system Check the oil level level Che Check ck th the e bra brakin king g sys syste tem m Che Check ck th the e st steer eering ing sys syste tem m Che Check ck th the e li lift fting ingdev device ice and and att attach achmen ments ts Reg Regene enerat rate e th the e soo soot t fil filter ter op opti tion on The truck can be operated at full speed im...

Page 17: ...ied translated or transmitt transmitted to ed to third parties after prior third parties after prior written written app approv roval al by by th the e man manuf ufact acturer urer Whe When n ord orderi ering ng spa spare re par parts ts ple please asespe specif cify y the the par part t num number berand andsta state te the thefol follow lowin ing g tru truck ck dat data a Tr Truc uck k mo mode d...

Page 18: ...ust be mity must be carefully stored and made av carefully stored and made available to the ailable to the responsible responsible authoriti authorities es Declaration Declaration Linde Heavy Truck Division Limited Linde Heavy Truck Division Limited Linde Industrial Park Linde Industrial Park Mert Merthyr hyr Tydfil Tydfil CF40 4L CF40 4LA A Wale Wales UK s UK We decla We declare that re that the m ...

Page 19: ...2 2 Safety Safety https www besttruckmanuals com ...

Page 20: ...e instructi instructions ons depicted depicted Always Always follow follow the the in instructions structions depicted depicted WARNING WARNING Follow these Follow these Instructions Instructions Stay Stay buckled up buckled up D o D o n n t t j u j um mp p H o H o l d l do n o nt i t i g h g ht t B r B ra c a c e e f e f e e t e t l e l ea n a na w a w a y a y In case of tip over In case of tip o...

Page 21: ...fo fork rk tru truck ck ag agai ains nst t th thir ird d pa part rtie ies s on on l lim imite ited d public traffic areas public traffic areas Co Consu nsult lt you your r Li Lind nde e de deal aler er fo for r fur furthe ther r ad advi vice ce Noi Noise se emi emissi ssion on dat data a Determined i Determined in the test n the test cycle according t cycle according to EN o EN 12 1205 053 3 fr from...

Page 22: ... stem em Fu Func ncti tion on of of st stee eeri ring ng sy syst stem em Re Rege gene nera rate te th the e so soot ot fil filte ter r op opti tion on Daily Daily chec checks ks Co Cool olan ant t le leve vel l in in re rese serv rvoi oir r Engi Engine ne oil oil leve level l Hy Hydr drau auli lic c sy syst stem em oi oil l le leve vel l Tyr Tyre e pre pressu ssures res re refer fer to to Whe Wheel ...

Page 23: ...fety and di ty and disposa sposal l inst instruct ructions ions when when using fluids lubricants and cleaning com using fluids lubricants and cleaning com pounds pounds Avoid s Avoid spilling fl pilling fluids a uids and lubr nd lubricants icants Remove Remove any spillage immediately with a suitable any spillage immediately with a suitable binding agent and dispose of as specified binding agent and d...

Page 24: ...mpl ply y wit with h cur curren rent t saf safety ety reg regula ulati tions ons Ne Neve vert rthe hele less ss ev even en wh when en th the e tr truc uck k is is us used ed fo for r it its s pr prop oper er pu purp rpos ose e an and d al all l in inst stru ruct ctio ions ns ar are e fo fol l lo lowed wed som some e res residu idual al ri risk sk can cannot notbe be exc exclud luded ed Even beyond...

Page 25: ...wit with h a a loa load d tha that t is is pro protru trudi ding ng to to th the e side side e g e g sides sideshif hift t turn turning and dr ing and drivin iving diago g diagonall nally across y across des descen cents ts or or asc ascent ents s dr driv ivin ing g on on de desc scen ents ts or or as asce cent nts s wi with th th the e lo load ad on the on the dow downhi nhill ll sid side e lo lo...

Page 26: ...2 2 Safety Safety Stability Stability 1 16 6 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 https www besttruckmanuals com ...

Page 27: ...3 3 Overview Overview https www besttruckmanuals com ...

Page 28: ... ulic brake tank cover filler and dips dipstick tick 8 8 H Hy yd draulic raulic working working system system cover cover filler filler and and di dipstick pstick 9 9 S St te ee er a r ax xl le e 1 10 0 C Co ou un nt te er rw weight eight 1 11 1 R Ra ad di ia at to or r gr gril ille le 1 12 2 E En ng gi in ne c e cover over 1 13 3 R Re ea ar c r ca ab b comp compart artment ment 1 14 4 C Ca ab b 1 15...

Page 29: ... Dr ri iv ve A e Ax xl le e 4 4 H Hy yd dr ra au ul li ic pu c pum mp p 5 5 T Tr ra an ns sm mi is ss si io on n n nu um mb be er r 6 6 E En ng gi in ne n e nu um mb be er r 7 7 S St te ee er r a ax xl le e n nu um mb be er r 8 8 C Ch ha as ss si is s n nu um mb be er r s st ta am mp pe ed d 9 9 Li Lift ft tr truc uck k ty type pe pl plat ate e o on n t the he l lef eft t si side de of of th the e...

Page 30: ...l l l lev ever er 6 6 I Ig gn ni it ti io on n k ke ey y s sw wi it tc ch h 7 7 R Ri ig gh ht t h ha an nd d p pa an ne el l R RH HP P 8 8 C Cen ent tr ra al l c con ont tr rolle olleve ver r j joy oys st ti ic ck k 9 9 D Dr ri iv ve er r c co on nt tr ro ol l c ce en nt tr re e 1 10 0 P Pa ar rk ki in ng g b br ra ak ke e s sw wi it tc ch h 11 11 H Haz aza ar rd d w war arni nin ng g l li ig ghts...

Page 31: ...ur rn n i in nd di ic ca at to or r l li ig gh ht t 4 4 L Li ig gh ht s t sw wi it tc ch h 5 5 L Li ig gh ht s t sw wi it tc ch h Ri Right ght han hand d pan panel el RHP RHP 1 1 T Tr ru uc ck k s st ta at tu us s d di is sp pl la ay y u un ni it t Stee Steering ring colu column mn SC SC 1 1 G Gea ear r ch cha ang nge e an and d di dir rec ect ti ion onalle allev ve er r 2 2 C Cen ent tr ralsy als...

Page 32: ...t tc ch h 7 7 P Pa ar rk ki in ng g b br ra ak ke e b bu ut tt to on n 8 8 H Haz azar ard d w war arni ningin ngind di ica cat torli orlig ghtsw htswi it tch ch Cab Cab re rear ar bul bulkhe khead ad CR CRB B 1 1 C Cl li im ma at te e c co on nt tr ro ol l u un ni it t 2 2 P Po ow we er l r li ig gh ht t 3 3 C Co oo ol li in ng g l li ig gh ht t 4 4 H He ea at l t li ig gh ht t 5 5 H He ea at te e...

Page 33: ...op op ma manua nual l Parking brake Parking brake indicato indicator r and warning light LHP and warning light LHP 12 12 In Indic dicat ates es par parkin king g bra brake ke is is ON ON RHP RHP Indi Indicato cator r P Pu ur rp po os se e P Po os ss si ib bl le c e ca au us se e s s Truck s Truck status tatus display display unit unit RH RHP P 1 1 Indicates gear selected fuel Indicates gear select...

Page 34: ...t DC DCC C 8 8 For turning on the hazard For turning on the hazard warning flashers warning flashers CRB CRB Indi Indicato cator r P Pu ur rp po os se e P Po os ss si ib bl le e c ca au us se e s s Cli Climat mate e con contro trol l uni unit t CR CRB B 1 1 P Po ow we er r l li ig gh ht t C CR RB B 2 2 I In nd di ic ca at tes es o on n o of ff f Co Cool oli ing ng li ligh ght t CR CRB B 3 3 In Indi ...

Page 35: ...4 4 Operation Operation https www besttruckmanuals com ...

Page 36: ...eve lever 4 r 4 Close the door Close the door NOTE NOTE Lo Lock ck th the e ca cabi bin n do door or wi with th th the e ke key y wh when en le leav avin ing g the the truc truck k unat unattende tended d d3171044 d3171044 Ca Cab b in inte teri rior or li ligh ght t The ca The cab int b interio erior r lamp lamp is is fitt fitted to t ed to the le he left ft hand hand door pillar door pillar To To i...

Page 37: ... ne co cove ver r Push engine cover 3 down against gas Push engine cover 3 down against gas stru strut t press pressure ure Insert key 1 into locks 2 and turn fully Insert key 1 into locks 2 and turn fully clockwise clockwise 3 3 2 2 1 1 4 4 d3561012 d3561012 Op Open eni ing ng t the he c cab abin in r rea ear r comp compartm artment ent door door Re Rele leas ase e ca catc tche hes s 1 1 2 2 on o...

Page 38: ...n and d fil fille lers rs ar are e cl clos osed ed Low Lower er cov cover er 3 3 Fi Fit t ke key y 1 1 in into to lo lock cks s 2 2 an and d tu turn rn cl cloc ockw kwis ise e to lock to lock Bat Batte tery ry acc access ess 2 2 1 1 2 2 d3171014 d3171014 Ba Batt ttery ery cov cover er rem remova oval l Pu Pull ll lo locki cking ngpin pins s 2 2 of of the thepan panel el 1 1 tow toward ards s th the ...

Page 39: ... se seat at pl plat ate e on on the side the side Adj Adjust usting ing the the se seat at bac backre krest st ang angle le Pu Push la sh latch tch 3 3 dow down n Pu Push the b sh the back ackres rest t int into one o one of of two two pos possi sible ble pos posit ition ions s and and rel releas ease e th the e la latch tch NOTE NOTE Lon Long g si sitti tting ng put puts s exc exces essi sive ve ...

Page 40: ...i tight ght Sm Smea ear r th the e te term rmin inal als s wi with th no non n ac acid id gr grea ease se 2 2 1 1 d3181013 d3181013 T Ty yr res es c che hec ck k c co ond ndi it tio ion n an and d pressure pressure CAUTION CAUTION Lo Low w tyr tyre e in infla flatio tion n pr pres essu sure re re redu duce ces s tyr tyre e se servi rvice ce li life fe an and d th the e sta stabi bilit lity y of of t...

Page 41: ...nt nt whe wheel el nut nuts s d3171113 d3171113 1 1 Hy Hydr drau auli lic c sy syst stem em oi oil l le leve vel l check check CAUTION CAUTION Follow the Follow the instru instructions for ctions for handl handling fluids ing fluids and and lub lubric ricant ants s Oil Oil may b may be e hot hot Wear Wear pro protect tective ive clot clothin hing g Lower the fork carriage and then put the Lower the ...

Page 42: ...e ive clot clothin hing g With the e With the engine stopped ngine stopped open the engi open the engine ne cover cover 1 1 1 1 d3171016 d3171016 Remo Remove dipst ve dipstick ick 1 1 and wip and wipe with a cle e with a clean an cloth cloth Th The d e dips ipsti tick ck is is loc locate ated d on on the the rig right ht sid side e of of th the e engine engine Ful Fully ly re re ins insert ert dip...

Page 43: ...llow the instru instructions for ctions for handl handling fluids ing fluids and and lubric lubricants ants Perfor Perform the check with the engine m the check with the engine running running Wear Wear pro protect tective ive clot clothin hing g Start the engine and ensure the oil is at Start the engine and ensure the oil is at operating operating temperature temperature Ope Open n th the e eng eng...

Page 44: ...n nnin ing g Ris Risk k of of sca scald lding ing 1 1 2 2 d3171089 d3171089 Reach Reach thro through ugh cuto cutout ut 1 1 and and remov remove fil e filler ler cap 2 cap 2 The c The coola oolant nt leve level mus l must t reach reach to j to just ust under under the fi the fille ller r neck neck Fi Fill ll coo coolan lant t if if nec necess essary ary Ma Max x coo coolan lant c t capa apacit city y ...

Page 45: ...osi siti tion on Si Sit t on on the the dri driver vers s sea seat t 1 1 0 0 I I I II I II II II d3571020 d3571020 Inse Insert rt igni ignitio tion k n key ey 1 1 Turn the key clockwise to position I The Turn the key clockwise to position I The el elec ectr tric ical al sy syst stem em is is no now w en ener ergi gise sed d an and d an an aud audib ible le buz buzzer zer sou sounds nds unt until i...

Page 46: ... the e the engine ngine sta starts release the rts release the accelerator pedal and r accelerator pedal and return the key to eturn the key to position II position II Maintain the key in position II until the en Maintain the key in position II until the en gine gineoil oil press pressure ure warn warning ing ligh light t exti extingui nguishes shes The The bat batter tery y cha charge rge war war...

Page 47: ...move the ignition key when leaving the truck truck Tr Truc uck k st stat atus us di disp spla lay y 1 1 2 2 3 3 4 4 5 5 6 6 d3581068 d3581068 7 7 8 8 9 9 3 3 1 1 A Al la ar rm m s st ta at tu us s i in nd di ic ca at to or rs s 2 2 E En ng gi in ne R e RP PM M 3 3 T Tr ru uc ck k s sp pe ee ed d 4 4 E En ng gi in ne e o oi il l p pr re es ss su ur re e 5 5 W We ei ig gh ht t o on n t th he e f fo ...

Page 48: ...the transmissi transmission oil temperature on oil temperature pr pres ess s th the up e up ke key y ag agai ain n 3 3 d3581072 d3581072 To To vi view ew t the he hy hyd drau raulic lic oi oil l tem temper peratu ature re pre press ss th the up key e up key aga again in 3 38 8 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 https...

Page 49: ...again 3 3 d3581074 d3581074 To view total fuel used press the up key To view total fuel used press the up key again again 3 3 d3581075 d3581075 To To vi view ew f fue uel l ra rate te pr pres ess s th the e up up ke key y ag agai ain n O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 3 39 9 https www besttruckmanuals com ...

Page 50: ...in gine e men menu u Press F1 to display the Press F1 to display the ngine ngine informa informa tion tion Press F1 again to go back to the main Press F1 again to go back to the main page page 3 3 d3581077 d3581077 Tra Transmi nsmissio ssion n menu menu Press F2 to display the Press F2 to display the ransmission ransmission information information Press F2 again to go back to the main Press F2 aga...

Page 51: ...age d3581079 d3581079 For Fork k me menu nu Pr Pres ess s F F4 4 to to di disp spla lay y th the e Fork Fork menu menu It Items ems di displ splaye ayed d on on the the scr screen een Li Lift ft al allo low S w Sig igna nal l fr from om ma mast st Lo Lowe wer r al allo low w Si Sign gnal al fr from om ma mast st Li Lift ft en enab able le XS XS2 2 si sign gnal al to to so sole leno noid id va valv...

Page 52: ...enu menu P Pr res ess s 8 8 t to o g go o t to o t the he Information Information menu menu 1 1 d3581050 d3581050 2 2 3 3 4 4 6 6 5 5 7 7 Tr Truck uck dis disp play lay uni unit t set setti tings ngs NOTE NOTE Active Active alarm warning me alarm warning messages ssages will will be be indicat indicated by ed by icon icon 1 1 P Pr res ess s F F1 1 t to o g go o t to o t th he e Adjust Adjust menu ...

Page 53: ...go to to Backlight Backlight group group Press up key or down key to adjust the Press up key or down key to adjust the backlight backlight settings settings Pr Pres ess s O OK K to toreturn return Pr Pres ess s F F3 3 to to go go to to th the e Scre Screen en sav saver er group group Press up key or down key to adjust the Press up key or down key to adjust the screensaver screensaver settings sett...

Page 54: ...t st Pr Pres ess s O OK K to to re retu turn rn d3581060 d3581060 1 1 2 2 3 3 4 4 5 5 6 6 P Pr res ess s F3 F3 t to o go go t to o t th he e Language Language group group Pr Pres ess s th the e u up p ke key y an and d d dow own n ke key y to to ad adju just st Pr Pres ess s O OK K to to re retu turn rn Pr Pres ess s F F1 1 to to re retu turn rn to to Main Main screen screen d3581061 d3581061 5 5 ...

Page 55: ...r Pres ess s F F1 1 to to se sele lect ct Modules Modules Pr Pres ess s O OK K to to sh show ow de deta tail ils s Pr Press x ess x to to ret return urn d3581063 d3581063 1 1 2 2 3 3 Pr Pres ess s F F2 2 to to se sele lect ct Modem Modem Pr Press x ess x to to ret return urn d3581064 d3581064 1 1 2 2 3 3 4 4 5 5 6 6 Pr Pres ess s F F3 3 to to se sele lect ct Logs Logs Pr Pres ess s x x to to r ret...

Page 56: ... for many Error messages can be displayed for many rea reason sons s for for exa exampl mple e Hyd Hydrau rauli lic c oi oil l te tempe mperat rature ure Ba Batt tter ery y ch char arge ge En Engi gine ne oi oil l pr pres essu sure re Coo Coola lant nt tem temper perat ature ure Hyd Hydrau rauli lic c filt filter er Ai Air r fil filte ter r Wat Water er in in fue fuel l Lo Low w fu fuel el Gea Gearbo ...

Page 57: ...o from m eng engagi aging ng rev revers erse e direction d direction drive until rive until the truck i the truck is s stopped stopped The The op oper erat atin ing g le leve ver r is is fit fitte ted d to to th the e le left ft of of th the e st stee eer r ing column and has a dual function control ing column and has a dual function control lev lever er 1 1 di direc recti tion on and and gea gear r...

Page 58: ...pe Operat rate e bra brake ke ped pedal al 3 3 Controlle Controlled d transmissi transmission inching on inching will take will take pl plac ace e du duri ring ng th the e de depr pres essi sion on of of br brak ake e pe peda dal l 4 4 Th This is al allow lows s con contr troll olled ed slo slow w mov moveme ements nts of of th the e tr truc uck k wi with th hi high gh en engi gine ne r r p p m m ...

Page 59: ...s clear If goods obstructing vision are being transported drive the truck with vision are being transported drive the truck with the load trail the load trailing ing If this is not possible a second If this is not possible a second pe pers rson onsh shal all l wa walk lkin infr fron ont t of ofth the e tr truckas uckas a a gu guid ide The e The truck should then onl truck should then only be drive...

Page 60: ...he e ha hand ndle ler r an and d gr grou ound nd an any y lo load ad Allow Allow the the engine engine to to idle idle for for at at least least 3 3 minutes minutes to to stab stabili ilise se the the turb turbochar ocharger ger lubr lubricat icating ing oil oil and and cool coolant ant temp temperat eratures ures Stop the engine Stop the engine Rem Remove ove ig ignit nition ion key key 1 1 Tra T...

Page 61: ... push the parking brake butto parking brake button down n down Parking brake Parking brake war warnin ning g li light ght 5 5 in in the the lef left h t hand and ins instru trume ment nt and and swi switc tch pa h panel nel wil will l flas flash at h at 0 5 0 5s s int interv erval als s un unti til l fo forw rwar ard d or or re reve vers rse e ge gear ar is is se sele lect cted ed an and d the theth...

Page 62: ...ndbrake will the handbrake will disengage disengage and andsele selected ctedtrav travel el dire directio ction n will willreco recommen mmence ce va vari riab able le 0 0 5 5 5 sec 5 secon onds ds Malf Malfunct unctions ions duri during ng oper operatio ation n CAUTION CAUTION If If a a fa faul ult t is is de dete tect cted ed an and d di disp spla laye yed d on on th the e LH LHP P in indi di ca...

Page 63: ...he indicator lamp in the light switch will il illu lumi mina nate te wh when en th the e si side de ma mark rker er an and d di dip p be beam am headl headlight ights s are are ill illumi uminate nated d OO II IIII 6 6 d3561060 d3561060 Tu Turn rnin ing g on on th the e ma main in be beam am he head adli ligh ghts ts Push multiple function electrical lever 6 Push multiple function electrical lever...

Page 64: ...ectri function electrical control lever 6 on cal control lever 6 on the the right hand side of the steering column right hand side of the steering column to to th the e rea rear Tur r Turn n in indic dicato ator r war warni ning ng li ligh ght t 4 4 wi will ll flash flash NOTE NOTE To stop To stop turn indi turn indicator cator lig lights flashing multiple hts flashing multiple fu funct nctio ion n el...

Page 65: ...h button 2 to operate the hazard e hazard warning lights warning lights Push button 2 again to turn the hazard Push button 2 again to turn the hazard warn warning light ing lights s off off NOTE NOTE Th The e in indi dica cato tor r li ligh ght t in in R RHP HP ill illumin uminates ates OO II IIII d3561062 d3561062 1 1 2 2 Op Oper erat atin ing g th the e ho horn rn The horn is used as a warning s...

Page 66: ...witch 3 For intermittent wiping turn switch 3 from the zero position one step forward from the zero position one step forward to position 2 to position 2 NOTE NOTE Th The e wi wipe per r mo moto tor r is is fit fitte ted d wi with th a a th ther erma mal l cu cut t ou out t which during operation will switch off the which during operation will switch off the wipers to prevent overheating of the wipe...

Page 67: ...uring operation will switch off the which during operation will switch off the wipers to prevent overheating of the wipers to prevent overheating of the motor motor wh when en th the e wi wind ndsc scre reen en is is dr dry y To To op oper erat ate e to top p sc scre reen en wi wipe per r an and d wa wash sher er The top screen wiper The top screen wiper washer switch 3 is washer switch 3 is fit fit...

Page 68: ...r mu must st no not t be be us used ed in indo door ors s NOTE NOTE Always Always shut shut off off the the hea heate ter r wh when en ref refuel uelli ling ng the the truck truck Option Option d14301020 d14301020 P PO OW WE ER R C CO OO OL L H HE EA AT T ON ON OFF OFF OFF OFF OFF OFF H H M M L L To To op oper erat ate e cl clim imat ate e co cont ntro rol l NOTE NOTE Do not operate the system wit...

Page 69: ...ling oolingand and Heating Heatingat the at the same time same time 1 1 2 2 3 3 d3171015 d3171015 Fuses Fuses The truck and The truck and handler electrica handler electrical circuits are l circuits are pro protec tecte ted d by by fu fuses ses in in the the fus fuse b e box l ox loca ocated ted on on th the le e left ft si side de of of th the e tr truc uck k WARNING WARNING Da Dang nger er of of...

Page 70: ...he followin following g circuits circuits Fuse list Fuse list F1 F1 5A 5A Ignition Ignition switch relay switch relay F2 F2 5A 5A Reverse Reverse lights lights relay relay F3 F3 3A 3A Interior Interior light light F4 F4 5A 5A Brake Brake lights lights F F5 5 1 10 0A A H Ha az za ar rd d s sw wi it tc ch h F F6 6 1 15 5A A M Mu ul lt ti i f fu un nc ct ti io on n s sw wi it tc ch h F F7 7 A AP PC C...

Page 71: ...l lever movements he control lever movements are shown on a l are shown on a label attached to the abel attached to the wind wind sc scre reen en pa pane ne to to th the e rig right ht of of th the e dri drive ver O r Obs bserv erve e th the e sy symb mbol ols s w with ith dire directi ction on arrow arrows s CAUTION CAUTION Attachments Attachments affect affect the the load load capacity capacity...

Page 72: ...is provided for li lift fting ing and lo and lower wering th ing the e loa load d lif lift t dev device an ice and d for for ti tilt lting ing th the e mas mast t for forwar wards ds and and bac backwa kwards rds WARNING WARNING Handling characteristics may be affected in high Handling characteristics may be affected in high win winds ds spe specific cificall ally y hig high h lift lifting ing and a...

Page 73: ... 2 2 on on co cont ntro rol l le leve ver r 1 1 To To si sides deshi hift ft ri right ght Pr Pres ess s an and d ho hold ld 5 5 on on ce cent ntra ralc lcon ontr trol ol le leve ver r 1 1 d3171057 d3171057 1 1 3 3 2 2 5 5 4 4 Adju Adjustin sting g for forkspr kspread ead CAUTION CAUTION The operation of the The operation of the fork spreader change fork spreader changes s if if add additio itional...

Page 74: ...m or plate ap appl ply y to to co comp mpac act t an and d re regu gula lar r lo load ads s an and d mu must st no not t be be exc exceed eeded ed as asthiswill thiswill imp impair airstab stabilit ility y of ofthe thefor fork k tru truck ck and the strength of the forks and mast Maximum and the strength of the forks and mast Maximum capacity is governed by the height of lift and the capacity is g...

Page 75: ...carria riage to the co ge to the corre rrect ct height height If If nec necess essary ary adj adjust ust th the e for fork k spr spread ead Car Carefu efull lly y in inser sert t the the fo forks rks und under er th the e lo load s ad so o that load is centred and contacts the fork that load is centred and contacts the fork face if possible face if possible o o no not t to touc uch h ad adja jace ...

Page 76: ...a placed ced e e g g wi with th a a sid sidesh eshif ift t Tra Transp nsport ort the the lo load ad nea near r the the gro ground und Always Always travel travel with with the the load load uphill uphill on on up up grades and down grades never travel or grades and down grades never travel or tur turn n acr across oss a slo a slope pe If If vi visi sibi bili lity ty is is re redu duce ced d wo wor...

Page 77: ...as carefully and as the load as carefully and as accurately as accurately as possible possible Elevate the fork carriage to t Elevate the fork carriage to the correct he correct height height d3581025 d3581025 P Pu ut t t the he m mas ast t in inth the e v verti ertical cal posi positio tion n Car Caref efull ully y mov move e in into to th the e sta stack ck Lo Lowe wer r th the e lo load adon on...

Page 78: ...drem remove ovethe theign ignit itio ion n key key fr from om th the key e key swi switch tch Lock the cabin door and remove the door Lock the cabin door and remove the door key key d3581029 d3581029 Lo Loca cati tion ons s f for or ja jack cks s wh when en ch chang angin ing g whe wheels els CAUTION CAUTION On Only ly us use e a a ja jack ck wi with th suf suffici ficien ent t li lifti fting ng ca ...

Page 79: ...ing reces ng recess s in the in the lowe lower r reta retainin ining g hole hole Push tow pin 1 down to engage the Push tow pin 1 down to engage the drawbar drawbar Towing Towing If the truck m If the truck must be towed first release the ust be towed first release the hydraulic pa hydraulic parking brake and remove the rking brake and remove the prope propeller ller sh shaft aft NOTE NOTE Di Disc s...

Page 80: ... e di disc sc is is cl clea ear r Rem Remov oving ing the the pr prope opell ller er sh shaf aft t Rem Remove ove bol bolts ts nut nuts s and and spa spacer cers s 5 5 on on the the co coup upli ling ng jo join ints ts at at th the e dr driv ive e ax axle le en end d Take o Take off ff prop propell eller sha er shaft ft 1 1 and s and suspen uspend it d it wi with th a a ch chai ain n fo for r ex e...

Page 81: ... no When loading the truck by crane make sure no pe pers rson ons s ar are e wit withi hin n th the e wo worki rking ng ra rang nge e of of th the e cr cran ane e Do Do no not t ste step p un unde der r th the e el eleva evate ted d lo load ad CAUTION CAUTION Only use hoisting gear and loading crane with Only use hoisting gear and loading crane with suffi sufficie cient nt lift lifting ing cap capac...

Page 82: ...r ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 7 71 1 4 4 Operation Operation Hoi Hoisti sting ng the the tr truck uck https www besttruckmanuals com ...

Page 83: ...7 72 2 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 5 5 Maintenance Maintenance https www besttruckmanuals com ...

Page 84: ... rim wheel from Before demounting a multi piece rim wheel from a a veh vehicle icle the the ope operat rator or must must com comple pletely telydefl deflate ate the the tyre by removing the valve core tyre by removing the valve core Always check Always check that the tyre is fully deflated using a tyre pressure that the tyre is fully deflated using a tyre pressure ga gaug uge e NO NOTE TE th the e va...

Page 85: ...bly bein being g remo removed ved 120 degrees 120 degrees 5 5 0 0 m m 120 degrees 120 degrees 5 50 0m m Fig 2 Fig 2 Remove the valve cores and fully deflate Remove the valve cores and fully deflate the the tyr tyres es se see e war warnin nings gs DANGER DANGER Ris Risk k of of de death ath du due e to to ex expl plosi osive ve fo force rce Do Do no not t al allo low w an anyo yone ne to to en ente ...

Page 86: ...cond fork Carefully drive the forks of a second fork truck with holder 3 under the truck with holder 3 under the outer drive outer drive wheel wheel Sl Slowl owly y li lift ft th the fo e forks rks unt until il the the whe wheel el res rests on ts on them Do not touch the inner drive wheel them Do not touch the inner drive wheel 5 5 d3571101 d3571101 1 1 Rem Remove ove all all whe wheel el fa fast...

Page 87: ... and Tilt outer wheel 4 against holder 3 and secure it secure it Ca Care refu full lly y re reve vers rse e th the e tr truc uck k wi with th th the e ty tyre re an and d depo deposit sit it it Re Remo movi ving ng an an in inne ner r dr driv ive e wh whee eel l Re Remo move ve th the e ou oute ter r dr driv ive e wh whee eel l 6 6 7 7 8 8 d3571098 d3571098 Rem Remove ove spa spacer cer rin ring g...

Page 88: ...rson sonal al pro protec tective tive equ equipm ipment ent PPE PPE Do Do no not t car carry ry ou out t th these esepr proc oced edur ures es wi witho thout ut PPE PPE DANGER DANGER Ri Risk sk of of de death athdu due e to to exp explo losiv sive e fo forc rce e Always ensure t Always ensure that the multi piece hat the multi piece rim wheel has rim wheel has been raise been raised off the d off ...

Page 89: ...refe fer r to to il illu lu stra stration tion Fig 1 Fig 1 DANGER DANGER Ris Risk k of of de death ath du due e to to ex expl plosi osive ve fo force rce Fu Full lly y de defla flate te th the e tyr tyre e be befo fore re ca carr rryin ying g ou out t a a th thor orou ough gh exa examin minati ation on of of sus suspe pecte cted d da damag mage e to to an any y wh whee eel l or or tyre tyre Re Remo ...

Page 90: ... fla tion tion If necessary use antifreeze to prevent the valve If necessary use antifreeze to prevent the valve stem freezing stem freezing Use a tyre pressure gauge to ensure the Use a tyre pressure gauge to ensure the tyr tyre e is is ful fully ly defl deflat ated ed Rem Remove ove the the pro protec tecti tion on dev device ice d3571101 d3571101 1 1 Rem Remove ove all all whe wheel el fa faste st...

Page 91: ...e serious mounting or service acc accid iden ents ts or or at at th the e le least ast th the e wh whee eel l fa failu ilure re wi with thou out t any pr any prior ior warnin warning g Neve Never r int interc erchan hange ge rim rim whe wheel el par parts ts Wh Whee eel l re refit fitti ting ng dr driv ive e ax axle le Re Refe fer r to to yo you u Lo Loca cal l Na Nati tion onal al au auth thor orit...

Page 92: ...loyees shall remain in the equipment and no employees shall remain in the wh whee eel l ri rim m sep separ arat atio ion n tr traj ajec ector tory y zon zone e re refer ferto to il illu lu stration Fig 1 stration Fig 1 Mo Moun unti ting ng an an in inne ner r dr driv ive e wh whee eel l NOTE NOTE Onl Only y us use e ty tyres res app approv roved ed by by th the e man manuf ufac actur turer er 3 3 ...

Page 93: ... wh ive wheel eel sit sits s on th on the hub e hub Car Caref efull ully y rev revers erse e th the e sec second ond t truck ruck Ins Instal tall l the the spa spacer cer rin ring g Mo Moun unti ting ng an an ou oute ter r d driv rive e whe wheel el 3 3 d3571097 d3571097 P Put ut th the e ou oute ter r wh whee eel l on on th the e fo fork rks s of of a a se seco cond nd tr truc uck k an and d se s...

Page 94: ...eat the wheel assembly onto the hub Seat the wheel assembly onto the hub by by tighteni tightening 6 ng 6 wheel fasteners diametrically wheel fasteners diametrically oppos opposed to ed to 50 50 Nm Nm Fi Fit t rem remai ainin ning g whe wheel el fas faste tener ners s han hand d ti tight ght Torque all wheel f Torque all wheel fasteners refer to rated asteners refer to rated cap capaci aciti ties ...

Page 95: ...ck the torque every 10 hours the torque every 10 hours until the torque until the torque set setti ting ng rem remain ains s con consta stant nt Che Check ck eve every ry 100 100 hour hours s ther therefat efater er Ch Chec eck k ty tyre res s fo for r de defe fect cts s ev ever ery y da day y Che Check ck tyr tyre e pre pressu ssures res eve every ry wee week k Wh Whee eel l re refit fitti ting ng ...

Page 96: ...ub and Clean the mating surface on the hub and rim rim Car Caref efull ully y dri drive ve th the e tru truck ck wit with h th the e dri drive ve whe wheel el to to th the e wh whee eel l hu hub b an and d al alig ign n it it Sl Slid ide e th the e dr driv ive e wh whee eel l ov over er th the e wh whee eel l hu hub b Re Remo move ve th the e wh whee eel l re reta tain iner er on on th the e ho ho...

Page 97: ...GER DANGER Ris Risk k of of de death ath du due e to to ex expl plosi osive ve fo force rce Do Do no not t ha hamm mmer er an any y pa part rt of of th the e ri rim wh m whee eel l wh whil ile e th the e tyre is pressurised tyre is pressurised Rem Remove ove the the pro protec tecti tion on dev device ice Re Remo move ve th the e ax axle le su supp ppor ort t an and d ja jack ck After After a a wh...

Page 98: ...hor horit ity y gui guide de lines lines For example For example OS OSHA HA Oc Occup cupati ationa onal l Saf Safet ety y H Healt ealth h Admi Admin n istratio istration EUWA n EUWA Associat Association of European ion of European Whe Wheel el Man Manufa ufactu cturer rers s HS HSE E H Healt ealth h Saf Safety ety Executive Executive Ex Exam ampl ple e of of ca cage ge ty type pe re rest stra rain...

Page 99: ... be noted that they should be noted that they are are only pro only provided for vided for checking t checking the vicini he vicinity of ty of the truc the truck k before moving off and to monitor the rear traffic before moving off and to monitor the rear traffic ar area ea Rev Rever ersin sing g is is on only ly al allo lowe wed d wit with h a a di dire rect ct vi view ew in in the the rev revers e...

Page 100: ...anu u facturer facturer Spray all open electrical contacts with a Spray all open electrical contacts with a suitable suitable contact contact spray spray NOTE NOTE Bl Bloc ock k up upth the e tr truc uck k so soth that atal all l wh whee eelsare lsarecl clea ear r of of th the e gro ground und Th This is wi will ll prev prevent ent tyre tyredefo deformat rmation ion NOTE NOTE Do not use plastic fo...

Page 101: ...aintenance 5 5 Gene General ral rema remarks rks If If th the e ve vehi hicl cle e is is to to be be ta take ken n ou out t of of op oper erat atio ion n fo for r ove over r 6 6 mon months ths con conta tact ct you your r aut author horise ised d dea deale ler r for for fu furth rther er mea measur sures es https www besttruckmanuals com ...

Page 102: ...nt contact act your your authorised distributor authorised distributor Se Secur curing ing th the e ma mast st aga agains inst t ti tilt lting ing bac back k Apply Apply the the parking parking brake brake Fu Full lly y lo lowe wer r th the e ma mast st Stop the engine and remove the ignition Stop the engine and remove the ignition key key Lo Lock ck th the e ca cabi bin n do door ors s an and d r...

Page 103: ...option option CAUTION CAUTION Used oil must be kept out of the reach of children Used oil must be kept out of the reach of children un unti til l di dispo spose sed d of of in in ac accor corda dance nce wit with h lo loca cal l au auth thor ority ity guidelines guidelines Do not allow oil to get into the sewage system or Do not allow oil to get into the sewage system or seep seep int into o the g...

Page 104: ... hy hydr drau auli lic c oi oils ls th that at mu must st be imported a SAE 20W 20 engine oil can be imported a SAE 20W 20 engine oil can be used instead of hydraulic oil HLP 68 be used instead of hydraulic oil HLP 68 and and a SAE 30 engine oil can be used instead of a SAE 30 engine oil can be used instead of HLP 100 HLP 100 The The abov above me e mentio ntioned ned recom recommend mendati ation...

Page 105: ...carbons in the fuel A high of different hydrocarbons in the fuel A high ratio of lightweight hydrocarbons can ratio of lightweight hydrocarbons can affect affect the the comb combusti ustion on chara character cteristi istics cs Low Low te tempe mperat rature ure fu fuels els Special winter fuels may be available for Special winter fuels may be available for engine operation at temperatures below ...

Page 106: ... Ca Carr rry y ou out t a a de deta tail iled ed in insp spec ecti tion on of of al all l we weld lded ed joints joints on on the the chassis chassis and and load load lifting lifting device device If there is any visible abnormality which If there is any visible abnormality which suggests that a crack is present carry suggests that a crack is present carry out a more out a more detailed inspecti ...

Page 107: ... damage pa part rtic icul ular arly ly in in th the e ar area ea of of th the e ch chai ain n pu pull lley eys s Ch Chec eck k th the e mo moun unti ting ngof ofth the e ch chai ain n at atth the e ch chai ain n anchor anchor Repl Replace ace dama damaged ged chai chains ns Che Check ck mas mast t gui guide sur de surfac faces es an and ro d roller llers s for for con condit ditio ion n and and se...

Page 108: ...vertent t lowering lowering Fo For r wo work rk on th on the fro e front nt en end of d of th the e tr truc uck k se secu cure re th the e mas mast t aga agains inst t ti tilt ltin ing g bac back k CAUTION CAUTION No changes particularly no modifications and No changes particularly no modifications and additions may be made to the truck without the additions may be made to the truck without the app ...

Page 109: ...e engine oil ine oil filte filter r Check the air filter Check the air filter Che Check ck th the e ai air r filt filter er saf safet ety y el eleme ement nt Check the crank case filter Check the crank case filter Clea Clean the water n the water separ separator ator pre fi pre filter lter Check the coo Check the coolant lant leve level l Che Check ck the the coo coolan lant t con concen centra trati tion o...

Page 110: ...b o hub oil l il level evel Check Check and lub and lubricat ricate e the dri the drive shaft ve shaft Controls Controls Che Check ck the the fun functi ctiona onali lity ty of of the the con contro trol l le lever vers s Ch Chec eck k th the e fu fun ncti ctiona onali lity ty of of th the e bra brakin king g sys system tem pa park rk bra brake ke and and ser servi vice ce bra brake ke Ch Chec eck...

Page 111: ...ck k th the e pr prop oper er op oper erat atio ion n of of th the e si side de sh shif ift t fu func ncti tion on Check Check and and lubr lubricat icate e the the fork fork carr carrier ier roll rollers ers Che Check ck for fork ca k carri rrier er wea wear r pad pads s Che Check ck mas mast t sid side e th thrus rust t wea wear r pad pads s Che Check ck fo fork rk car carri rier er sid side e t...

Page 112: ... the engine oil Change the engine oil filter filter Check t Check the air he air filte filter r Che Check ck the the air air fil filter ter saf safety ety ele elemen ment t Check Check the the crank crank case case filte filter r Change the fuel filter Change the fuel filter Chang Change the water e the water separ separator ator pre pre filt filter er Check Check the coola the coolant level nt level Check Ch...

Page 113: ... Check Check stee steer axl r axle hub e hub oil oil leve level l Check Check and and lubr lubricat icate e the the driv drive e shaf shaft t Controls Controls Che Check ck th the e fun functi ction onali ality ty of of th the cont e control rol le lever vers s Ch Chec eck k th the e fu func ncti tion onal alit ity y of of th the e br brak akin ing g sy syst stem em p par ark k br brak ake e an an...

Page 114: ...linder cylinder bearings bearings Lubri Lubricate m cate mast ast pivot pivot bear bearings ings Cl Clea ean n lu lubr bric icat ate e an and d ch chec eck k th the e pr prop oper er op oper erat atio ion n of of th the e si side de sh shif ift t fu func ncti tion on Che Check ck and and lub lubri ricat cate e the the fo fork rk car carrie rier r ro roll llers ers Ch Chec eck k fo fork rk ca carr ...

Page 115: ...mir mirrors rors Read out Read out error log error log and delet and delete e Ente Enter r the the next next main maintenan tenance ce inte interval rval Engine Engine Change engine oil Change engine oil Ch Chan ange ge en engi gine ne oi oil l fil filte ter r a at t le leas ast t ev ever ery y 12 12 mo mont nths hs Cha Change nge the the roc rocker ker cov cover er bre breath ather er Chan Change t...

Page 116: ... l nu nuts ts fo for r co corr rrec ect t to torq rque ue Check Check tyre pr tyre pressur essure e Che Check ck whe wheels els and and tyr tyres es for for cor corros rosion ion dam damage age and and for forei eign gn obj object ects s Check the steering Check the steering Che Check ck mou mount nting ing of of the the ste steer er cyl cylind inder er Ch Chec eck k an and d lu lubr bric icat ate...

Page 117: ...rings ings Lubri Lubricate mast cate mast piv pivot ot bea beari rings ngs Cl Clea ean n lu lubr bric icat ate e an and d ch chec eck k fo for r pr prop oper er op oper erat atio ion n of of th the e si side de sh shif ift t fu func ncti tion on Check Check and and lubr lubricat icate e the the fork fork carr carrier ier roll rollers ers Che Check ck for fork ca k carri rrier er wea wear r pad pad...

Page 118: ...element ent Check Check the vacuu the vacuum switch m switch Ch Chec eck k th the e in inta take ke an and d ex exha haus ust t pi pipe pes s fo for r le leak aks s Check Check the cool the coolant ant conce concentra ntratio tion n Transmission Transmission Change transmission oil Change transmission oil Change tra Change transmission nsmission oil oil filters filters Check Check transmission trans...

Page 119: ...ke e Ch Chec eck k th the e fu func ncti tion onal alit ity y of of th the e ab abse sent nt dr driv iver er se seat at sw swit itch ch i if f fit fitte ted d Che Check ck the the fun funct ction ional alit ity y of of th the e eme emerge rgency ncy shu shutdo tdown wn swi switch tch Electri Electrical cal equipment equipment Che Check ck el elect ectri ric c cab cables les cab cable lecon connec ne...

Page 120: ...an an At At ope operat rating ing hou hours rs 2 20 00 00 0 4 40 00 00 0 8 80 00 00 0 1 10 00 00 00 0 1 14 40 00 00 0 Carried Carried out out 1 16 60 00 00 0 2 20 00 00 00 0 Dep Depend ending ing on on app appli licat cation ion env enviro ironm nment ental al con condit dition ions s and and dri drivin ving g sty style le the the fo foll llowi owing ng pr proc oced edur ures es sh shou ould ld be...

Page 121: ...ck and and lu lubri bricat cate e th the e dri drive ve sha shaft ft and and di diff ffere erenti ntial al Chassis Chassis Cle Clean an and and lub lubric ricat ate all e all piv pivots ots and joi and joint nts s Lubricate cab door hinges Lubricate cab door hinges Check t Check the sea he seat t belt belt Ch Chec eck k mo moun unti ting ng of of th the e st stee eer r ax axle le ma mast st an and...

Page 122: ...au auli lic c sy syst stem em Ch Chec eck k th the e oi oil l le leve vel l ch chan ange ge th the e fil filte ter r Br Brak ake e hy hydr drau auli lic c sy syst stem em Ch Chec eck k th the e oi oil l le leve vel l ch chan ange ge th the e fil filte ter r Cha Changethe ngethe hyd hydrau rauli lic c tan tank k bre breat ather her filt filter er Ch Chec eck k th the e hy hydr drau auli lic c sy syst ste...

Page 123: ...0 3000 00 h h Se Serv rvic ice e pl plan an At At ope operat rating ing hou hours rs Carried Carried out out 3 30 00 00 0 9 90 00 00 0 Dep Depend endin ing g on on app appli licat cation ion env enviro ironm nment ental al con condi diti tions ons and and dri drivin ving g sty style le the the fol follo lowin wing g pr proc oced edur ures es sh shou ould ld be be ca carr rrie ied d ou out t at at ...

Page 124: ... dr driv iver ers s ca cabi bin n Che Check ck the the con condi diti tion on of of the the ove overhe rhead ad gua guard rd fr frame ame Check Check cent central ral lubr lubricat ication ion lubr lubricat icating ing poin points ts opt option ion Fil Fill l cen centra tral l lu lubri bricat catio ion n can canist ister er wi with th gre grease ase op opti tion on Check Check condi conditio tion ...

Page 125: ... filter ter Ch Chec eck k th the e hy hydr drau auli lic c sy syst stem em dr driv ive e mo moto tors rs pu pump mps s va valv lves es an and d li line nes s fo for r le leak aks s Cl Clea ean n th the e ra radi diat ator or an and d hy hydr drau auli lic c oi oil l co cool oler er Check Check the te the tensio nsion of n of doubl double hose e hoses s Loa Load d li lift ft dev devic ice e Clea Cle...

Page 126: ...ge engine oil Change engine oil filter Change engine oil filter Chang Change the e the rocke rocker r cover cover breat breather her Change the fuel filter Change the fuel filter Chang Change the water e the water separ separator ator pre pre filt filter er Che Check ck con condi diti tion and on and ten tensio sion of n of dri drive ve bel belt t Check Check the the cool cooling ing fan fan belt belt t...

Page 127: ...ec eck k an and d lu lubr bric icat ate e st stee eer r ax axle le li link nk ar arms ms an and d sw swiv ivel el pi pins ns Check Check and and lubr lubricat icate e the the driv drive e shaf shaft t Ch Chec eck k se secu curi rity ty of of th the e dr driv ive e ax axle le mo moun unti ting ng an and d cl clam ampi ping ng pl plat ate e Che Check ck whe wheel el hub b hub bear earing ing end fl e...

Page 128: ...icat cate e the the fo fork rk car carrie rier r ro roll llers ers Ch Chec eck k fo fork rk ca carr rrie ier r we wear ar pa pads ds Che Check ck mas mast t sid side e th thrus rust t wea wear r pad pads s Ch Chec eck k fo fork rk ca carr rrie ier r si side de th thru rust st we wear ar pa pads ds Che Check ck the the pre pre te tensi nsion of on of dou double ble hos hoses es Opti Optional onal e...

Page 129: ... Check Check viscous v viscous vibration ibration damper damper Transmission Transmission Change transmission oil Change transmission oil Chan Change ge tran transmis smission sion oil filt oil filters ers Check Check tran transmis smission sion mount mountings ings Che Check ck and and lu lubri bricat cate e th the e dri drive ve sha shaft ft and and di diff ffere erenti ntial al Chassis Chassis Cl...

Page 130: ...fit fitte ted d Electri Electrical cal equipment equipment Che Check ck el elect ectric riccab cables les cab cable lecon connec nector tors s and andcon connec necti tions onsfor forcon condit ditio ion n and andti tight ghtnes ness s Check the batteries Check the batteries Che Check ck the the fun functi ctiona onali lity ty of of the the el elect ectri rical cal sys system tem Hydr Hydrauli aulic...

Page 131: ... and lubr lubricat icate e the the fork fork carr carrier ier roll rollers ers Che Check ck for fork ca k carri rrier er wea wear r pad pads s Che Check ck mas mast t sid side e th thrus rust t wea wear r pad pads s Che Check ck fo fork rk car carri rier er sid side e th thrus rust t wea wear r pad pads s Check tilt Check tilt cyli cylinders nders Check the forks Check the forks Cha Change nge the...

Page 132: ...In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 12 21 1 5 5 Maintenance Maintenance Ins Inspect pection ion and and main maintena tenance nce sche schedule dule https www besttruckmanuals com ...

Page 133: ... ea as se e a as s r re eq qu ui ir re ed d 7 7 B Ba at tt te er ri ie es s S Se ea al le ed d f fo or r l li if fe e as as req requi uired red 8 8 Tyres Tyres A Ai ir r 1 10 0 b ba ar r 9 9 Wheel Wheel mou mounti nting ng nut nuts s 680 680 Nm Nm 10 10 Lubrication Lubrication points points on on mast mast and and spreader spreader Lubricat Lubricating ing grea grease se as as req requi uired red ...

Page 134: ... on the the rig right ht sid side e of of th the e engine engine Ful Fully ly re re ins insert ert di dipst pstic ick k and and r remo emove ve it it aga again in The oil level should be between the The oil level should be between the Min and Min and Max Max mark markings ings 2 2 d3171017 d3171017 If If nec necess essary ary rem remove fi ove fill ller er cap cap 2 2 and and add add oi oil l to to ...

Page 135: ...r Drai ain n th the e en engi gine ne oi oil l CAUTION CAUTION Follow precautions for handling fuels and lubri Follow precautions for handling fuels and lubri cants cants Wear Wear pro protect tective ive clot clothin hing g DANGER DANGER Ris Risk k of of sca scald ldin ing g whe when n dr drain ainin ing g ho hot t en engi gine ne oi oil l Wear Wear pro protect tective ive clot clothin hing g NOT...

Page 136: ...uminiu inium pan m pan 1 1 2 2 d3591096 d3591096 Re Rene new w th the e en engi gine ne oi oil l fil filte ter r DANGER DANGER Ri Risk sk of of sca scald lding ingwhe when n dr drai aini ning ng ho hot t en engi gine ne oil oil Wea Wear r pro protect tective ive clot clothin hing g Pl Plac ace e a a ca cat tch ch tr tray ay wi with th a a ca capa paci city ty of of at at le leas ast t 10 10 li litr ...

Page 137: ...t least 5 mi minu nute tes s fo for r th the e en engi gine ne oi oil l l leve evel l to to sta stabil bilise ise Check the engine oil level and replenish Check the engine oil level and replenish engi engine ne oil oil if if nece necessary ssary T Top op up up t the he en eng gin ine e o oi il l 2 2 d3171017 d3171017 Re Remo move ve ca cap p 2 2 on on th the e fil fille ler r op open enin ing g Fill...

Page 138: ...ing it anti clockwise approximately 3 turns until clockwise approximately 3 turns until valve 2 drops down 25 mm 1 inch and valve 2 drops down 25 mm 1 inch and draining occurs draining occurs Allow Allow fuel fuel to to drain drain until until clear clear fuel fuel emerges emerges Close drain valve 2 hand tight only as Close drain valve 2 hand tight only as so soon on as as cl clea ean n fu fuel e...

Page 139: ...e e fil filte ter r housing housing Sp Spre read ad a a t thi hin n l lay ayer er of of o oil il on on th the e se seal alin ing g ri ring ng and mount the new fuel fi and mount the new fuel filter according to lter according to the the in instr struct uctio ions ns on on the the filt filter er Con Connec nect t wat water er mo monit nitor or 2 2 St Star art t th the e en engi gine ne an and d ch chec e...

Page 140: ...lenc encer er mou mount nting ings s are are sec secure ure Torque Torque 56 56 Nm Nm Che Check ck tai tail l pip pipe e mou mount nting ing bol bolts ts are are sec secure ure Ch Chec eck k th the e ai air r fil filte ter r WARNING WARNING Stop the engine before servicing the air intake Stop the engine before servicing the air intake system system Do not start Do not start the engine with the filter...

Page 141: ...3 3 d3581032 d3581032 Un Unsc scre rew w nu nut t 1 1 an and d re remo move ve fil filte ter r en end d co cove ver r 2 2 Em Empt pty y du dust st co coll llec ecte ted d in in co cove ver r 2 2 an and d wi wipe pe it it wi with th a a cl clea ean n da damp mp cl clot oth h 1 1 2 2 3 3 d3581032 d3581032 Re Remo move venu nut t 4 4 an and d pu pull llou out t ai air r fil filte ter r el elem emen ent t...

Page 142: ...not t cl clea ean n or or re reus use e th the e sa safe fety ty el elem emen ent t In Inst stal all l ne new w fil filte ter r el elem emen ent t 4 4 in in fil filte ter r ho hous usin ing g 3 3 Tak Take e ca care re no not t to to da dama mage ge fil filte ter r el elem emen ent t 4 when installing it and be sure that the 4 when installing it and be sure that the se seal al si sits ts co corr rrec ect...

Page 143: ...eze or use of high silicate anti Too much antifreeze or use of high silicate anti fr free eeze ze can cancau cause se da dama mage ge to to th the e en engi gine ne Che Check ck the thecon concen centra trati tion on of of ant antif ifree reeze ze Use Use a mixt a mixture of ure of 50 wat 50 water er and 50 et and 50 ethyle hylene ne gl glyco ycol l or or pro propyl pylene enegly glycol colbas bas...

Page 144: ...he hed d fr from om un unde der r th the e tr truc uck k th thro roug ugh h an an ac acce cess ss ho hole le im imme medi diat atel ely y in in fr fron ont t of of the the stee steer r axle axle 1 1 2 2 d3171089 d3171089 Rem Remove ove rad radiat iator or cap cap 2 2 3 3 Plac Place a contai e a container of at ner of at leas least t 30 L capaci 30 L capacity ty un unde der r en engi gine ne dr dra...

Page 145: ...e Engine Ru Run n th the e en engi gine ne fo for r 5 5 mi minu nute tes s Check the coolant level replenishing Check the coolant level replenishing coo coolan lant t if if req requir uired ed Ch Chec eck k th the e co cool olin ing g sy syst stem em fo for r le leak aks s t top op up upif if necessary necessary NOTE NOTE Ca Capac pacit ity y of of co cooli oling ng sy syst stem em 30 30 L L https...

Page 146: ... e gri grill lle e if if req requir uired ed Clean radiator and cooler fins with com Clean radiator and cooler fins with com pressed air pressed air A cold A cold cleaner cleaner or ste or steam jet am jet can b can be use e used if d if th the e acc accumu umulat lation ion of of dir dirt t is is exc excess essive ive If Ifa a col cold d cl clean eaner er is isuse used d all allow ow suf suffici fici...

Page 147: ...bo bolt lt 1 1 option option d3591142 d3591142 Ch Chec eck k th the e vi vibr brat atio ion n da damp mper er NOTE NOTE Silicone flu Silicone fluid inside the vibrat id inside the vibration damper ion damper will will become solid after extensive service which become solid after extensive service which makes the makes the vibration damper inoperative vibration damper inoperative This could cause maj...

Page 148: ...O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 13 37 7 5 5 Maintenance Maintenance Engine Engine https www besttruckmanuals com ...

Page 149: ...l Technical skill and l and knowledge are required knowledge are required for this adjust for this adjustment ment Please contac Please contact your t your authoriseddealer authoriseddealer Ope Open n th the e eng engine ine cov cover er d3171107 d3171107 1 1 2 2 3 3 Di Disco sconne nnect ct the the bre breath ather er pip pipe e 1 1 Rem Remove oveand and ret retain ainroc rocker ker cov cover er ...

Page 150: ...sary ary Rep Repeat eat wit with h th the e rem remain aining ing cyl cyli inders nders Refit rocker cover 2 a new gasket 3 in Refit rocker cover 2 a new gasket 3 in place place 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 d3171106 d3171106 Inst Install all seal rin seal rings washe gs washers rs and capsc and capscrews rews acc accord ording ing to to th this is il illus ...

Page 151: ...ission d3561140 d3561140 1 1 2 2 3 3 Chec Check k tran transmis smission sion mountings mountings CAUTION CAUTION Wor Work k on on th the e tr truck uckon on le level velgr grou ound nd Lo Lowe wer r th the e ma mast st and handler stop the engine and put the parking and handler stop the engine and put the parking br brak ake e on on whe when n wor worki king ng CAUTION CAUTION Engine and transmis...

Page 152: ...te fil ote filler ler tube tube 1 1 sit situate uated d to th to the e rea rear r lef left t of of the the tra transm nsmiss ission ion Unscrew transmission filler cap 2 and Unscrew transmission filler cap 2 and remove dipstick 3 and wipe with a remove dipstick 3 and wipe with a clean clean cloth cloth Replace the clean dipstick and remove it Replace the clean dipstick and remove it again again Th The...

Page 153: ...d d to top p up up wi with th tr tran ansm smis is si sion on oi oil l to to th the e ma maxi ximu mum m ma mark rk if if ne nece cess ssar ary y Clos Close e the the engi engine ne cover cover Ch Chec eck k fo for r le leak aks s af afte ter r a a te test st ru run n d3171102 d3171102 1 1 2 2 3 3 Tr Tran ansm smis issi sion on oi oil l ch chan ange ge CAUTION CAUTION Follow the Follow the instru ...

Page 154: ... reen en 1 1 an and d ti tig ght hten en it it by by ha hand nd only only Add Add transmission transmission oil oil to to the the minimum minimum mark mark Ru Run n t the he e eng ngi ine ne a at t 50 500 0 t to o 6 600 00 R RP PM M t to o pr pri ime me th the e to torqu rque e con conver verte ter r and and li lines nes Ch Chec eck k th the e oi oil l le leve vel l wi with th t the he eng engin i...

Page 155: ...tect all electrical components and the air filter Protect all electrical components and the air filter intake intake from from the i the ingress ngress of ste of steam w am water ater etc etc when when cleaning cleaning Protective clothing and eye protection must be Protective clothing and eye protection must be worn worn Cl Clea ean n th the e ca cabi bin n flo floor oran and d en ensu sure reth that...

Page 156: ... aning blow d blow dry the ry the chain chain at once at once to re to remove move any any wate water r in th in the cha e chain l in links inks and and on the surface During this procedure the on the surface During this procedure the cha chain in sho should uld be be mov moved ed sev severa eral l ti times mes Sp Spray rayLin Linde de cha chain in spr spray ay im immed media iatel tely y mov move...

Page 157: ...t out th the b e belt elt wit with h a a jer jerk The k The aut automa omati tic c lock lock shoul should prev d prevent ent the be the belt lt from from unrol unrolling ling from retr from retracto actor r 3 3 Sl Slid ide e th the e se seat at fu full lly y forward forward Ti Tilt lt the the bac backre krest st ful fully ly fo forwa rward rd option option CAUTION CAUTION Do Dono not t op oper era...

Page 158: ...e sted d to suit the operator before commencement of to suit the operator before commencement of operation and it should be noted that they are operation and it should be noted that they are only provided for checking the vicinity of the truck only provided for checking the vicinity of the truck before moving off and to monitor the rear traffic before moving off and to monitor the rear traffic ar ar...

Page 159: ... e re redu duces cestyr tyre e ser servic vice e li life fe an and d th the e sta stabi bilit lity y of of the the tr truc uck k Check Check tyre tyre pressur pressures es regul regularly arly 2 2 1 1 d3181013 d3181013 Check tyres for dama Check tyres for damage and excessive ge and excessive wear wear Remove any foreign objects from the Remove any foreign objects from the treads treads Che Check ...

Page 160: ...reafter check wheel nuts 1 every 100 Thereafter check wheel nuts 1 every 100 hours hours To Torq rque ue al all l wh whee eel l nu nuts ts to to 68 680 0 Nm Nm A sock A socket with et with an e an extension xtension bar is bar is needed needed to to ti tight ghten en th the e fro front nt whe wheel el nut nuts s Ch Chec eck k th the e ca cab b mo moun unti ting ngs s Fr Front ont cab cab mou mount...

Page 161: ... th the e tr truck uckon on le level velgr grou ound nd Lo Lowe wer r th the e ma mast st and handler stop the engine and put the parking and handler stop the engine and put the parking br brak ake e on on whe when n wor worki king ng CAUTION CAUTION Da Dang nger er of of sca scalds ldsan and d bu burn rns s Engine and transmission may be at operating Engine and transmission may be at operating te...

Page 162: ...ll ll relieve the pressure on the bearings and relieve the pressure on the bearings and al allo low w gr grea ease se to to flo flow w mo more re ea easi sily ly Grease the track rod at grease nipples 1 Grease the track rod at grease nipples 1 2 2 po poin ints ts on on ea each ch si side de of of ax axl le e Gr Grea ease se th the e sw swiv ivel el pi pins ns at at gr grea ease se ni nipp pple les s...

Page 163: ...he oil must reach the lower edge of the The oil must reach the lower edge of the bore bore If If ne nece cess ssar ary y ad add d ge gear ar oi oil l th thro roug ugh h fil fille ler r pl plug ug 1 bore up to the lower edge of the level 1 bore up to the lower edge of the level plug bore plug bore Ti Tigh ghte ten n le leve vel l pl plug ug 2 2 an and d fil fille ler r pl plug ug 1 1 Re Repe peat at fo...

Page 164: ...wit with h clo cloth thin ing g ski skin n or or ey eyes es flu flush sh the areas in question immediately with water In the areas in question immediately with water In ca case seof ofeyecont eyecontactsee actsee a a do doct ctor orat aton once ce Ne Neutr utral alize ize any any spi spille lled d bat batter tery y aci acid d imm immedi ediate ately ly Avoid Avoid any any contact contact with with b...

Page 165: ... cause drop in voltages which may cause starting starting difficult difficulties ies 1 15 54 4 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Maintenance Maintenance 5 5 Electrics Electrics Remove corrosion and replace cracked Remove corrosion and replace cracked cables cables https www besttruckmanuals com ...

Page 166: ...er her filt filter er 2 2 d3171113 d3171113 1 1 Hy Hydr drau auli lic c sy syst stem em oi oil l le leve vel l ch chec eck k CAUTION CAUTION Follow the instructions for handling fluids and Follow the instructions for handling fluids and lu lubr brica icant nts s Oi Oil l may maybe be ho hot t Wea Wear r pro protect tective ive clot clothin hing g Lower the fork carriage and then put the Lower the fork...

Page 167: ...s st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Maintenance Maintenance 5 5 Hydraulics Hydraulics NOTE NOTE Maxi Maximum mum hydr hydrauli aulic c capa capacit city y 3 350 50 L L https www besttruckmanuals com ...

Page 168: ...p pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 15 57 7 5 5 Maintenance Maintenance Hydraulics Hydraulics https www besttruckmanuals com ...

Page 169: ...is procedure edure Please con Please contact your tact your authorise authorised d dealer dealer 1 1 2 2 5 5 d3591123 d3591123 Re Rene new w th the e ma main in hy hydr drau auli lic c sy syst stem em oi oil l ret return urn li line ne filt filters ers CAUTION CAUTION Da Dange nger r of of bu burn rns s Follow Follow the pr the procedur ocedure for e for handl handling ing fluids fluids and lu and lub...

Page 170: ...n and d re repl plen eni ish sh if if req requir uired ed Re Remo move ve pl plug ug 5 5 ad add d oi oil l re repl plac ace e pl plug ug 5 5 Dispose of used filters according to local Dispose of used filters according to local authority authority guidelines guidelines d3181053 d3181053 Ch Chec eck k th the e te tens nsio ion n of of do doub uble le ho hose ses s Th The e te tens nsio ion n of of th ...

Page 171: ...es on securing the mast when Refer to safety notes on securing the mast when wor workin king g on on th the e fr fron ont t of of the the ma mach chine ine Do Do no not t wo work rk un unde der r an an el eleva evate ted d loa load d 2 2 2 2 d3581038 d3581038 Lub Lubric ricat ate e th the e til tilt t cyl cylind inder er piv pivot ots s NOTE NOTE Lubricate with grease accordi Lubricate with grease...

Page 172: ...lea eara ranc nce e of of 12 12 mm mm 1 1 2 2 in inch ch be betw twee een n th the e fo fork rk hee heels ls and and th the e floo floor r Ti Tight ghten en lo lockn cknuts uts 2 2 Fi Fit t ne new spl w split it pi pin n 1 1 NOTE NOTE En Ensur sure e bot both h ch chai ains ns are are adj adjust usted ed equ equall ally y Sp Spray ray cha channe nnel l sur surfac faces es pul pulley leys s and and c...

Page 173: ...t t the thepreh preheat eat star startin ting g swit switch ch If If the thefaul fault t can not be remedied contact your can not be remedied contact your authoriseddealer authoriseddealer Inje Injecti ction on nozzl nozzles es defe defectiv ctive e Inje Injecti ction on pump pump defe defectiv ctive e En Engi gine ne wi will ll no not t st star art t Engine idling speed Engine idling speed incorr...

Page 174: ...h authoris orised ed deal dealer er I Id dl le e r ru un nn ni in ng g t tr ro oub ubl le e F Fu ue el l s sy ys st te em m n no ot t i in n o or rd de er r Clean Clean and and inspect inspect fuel fuel prefilter prefilter and and fuel filter Repair or replace leaky fuel filter Repair or replace leaky fouled or bent fuel return lines and fouled or bent fuel return lines and inj injecti ection on line ...

Page 175: ... light illuminated during light illuminated during operation operation Alternator Alternator RPM RPM too too low low Ch Check eck dri drive ve bel belt t ten tensio sion n Alternator Alternator not cha not charging th rging the e bat batter tery y bec becaus ause e alt altern ernat ator or or or rela relay y defe defectiv ctive e Cont Contact act your your auth authoris orised ed deal dealer er ht...

Page 176: ...er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 16 65 5 5 5 Maintenance Maintenance Troubleshooting Troubleshooting https www besttruckmanuals com ...

Page 177: ...igh leakage losses leakage losses Change oil be sure to use oil of Change oil be sure to use oil of corre correct ct visco viscosit sity y No or too low No or too low pre pressu ssure re in in sys system tem Oil temperature warning lamp Oil temperature warning lamp illuminated illuminated Ch Chec eck k oi oil l le leve vel l cl clea ean n oi oil l co cool oler er Ca Caus use e as as un unde der r ...

Page 178: ... your ur au auth thor oris ised ed de deal aler er Hydraulic oil Hydraulic oil temp temperatu erature re too too high high Oil level too low or oil cooler Oil level too low or oil cooler defective defective Check oil level if necessary top Check oil level if necessary top up o up oil Clean il Clean cool cooler er and c and check heck for for leaks If defective contact your leaks If defective conta...

Page 179: ...ease complete the form below to let us please complete the form below to let us know if there are any discrepancies within know if there are any discrepancies within this this tech technica nical l publ publicat ication ion NOTE NOTE Be Be awa awarethat rethat am amend endmen ments ts wi will ll beasse beassess ssed ed fo for r va vali lidi dity ty co coll llat ated ed an and d up upda date tes s ...

Page 180: ...at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 16 69 9 5 5 Maintenance Maintenance Us User er man manual ual fee feedba dback ck https www besttruckmanuals com ...

Page 181: ...nections for condition and tightness tightness 154 154 Ch Chec eck k th the e ai air r fil filte ter r 130 130 Che Check ck the thebat batte terie ries s 154 154 Che Check ck the thecab cab mou mounti ntings ngs 150 150 Check the condition of structured Check the condition of structured components components 96 96 Check the engine mounting for Check the engine mounting for cond conditi ition on and ...

Page 182: ... Locations for jacks when changing wheels wheels 68 68 Lubricate the mas Lubricate the mast and tilt cylinder t and tilt cylinder pivots pivots 161 161 M M Mal Malfunc function tions s duri during ng oper operatio ation n 52 52 Mi Mirr rror ors s 89 89 148 148 Noise emission levels as Noise emission levels as determined determined by EN 12053 and DIN EN ISO by EN 12053 and DIN EN ISO 4751 4751 14 ...

Page 183: ... oil l 127 127 Towing Towing 69 69 Trai Trailer ler coupl coupling ing 69 69 Tra Transm nsmis issio sion n filt filter er cha change nge 143 143 Tra Transm nsmis issio sion n oil oil cha change nge 143 143 Tra Transm nsmiss ission ion oil oil lev level el ch chec eck k 33 33 142 142 Trave Travellin lling g wit with h load load 66 66 Trou Troubles bleshooti hooting ng guid guide e Die Diesel sel engi...

Page 184: ...O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 17 73 3 https www besttruckmanuals com ...

Page 185: ...https www besttruckmanuals com ...

Page 186: ...https www besttruckmanuals com ...

Page 187: ...01 EN 12 11 8011601 EN 12 11 Li Linde nde For Forkli klift ft Tru Truck ck Original Original instruction instructions s Annex Annex H120 H120 120 1200 0 H140 H140 1200 1200 H160 H160 H160 H160 120 1200 0 358 358801 801160 1601 1 EN EN 12 12 11 11 https www besttruckmanuals com ...

Page 188: ...6 6 Tec Techni hnical cal dat data a https www besttruckmanuals com ...

Page 189: ...ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Techn Technical ical data data 6 6 Techni Technical cal Data Data h4 h4 h3 h3 h1 h1 h7 h7 x x l2 l2 I I e e a a 2 2 2 2 l1 l1 h6 h6 Q Q c c h10 h10 m1 m1 m2 m2 m1 m1 h2 h2 s s 2 2 y y https www besttruckmanuals com ...

Page 190: ...o on n p pl la at tf fo or rm m h h7 7 m mm m 1 1 9 99 90 0 1 1 9 99 90 0 Towing coupling height Towing coupling height h10 h10 mm mm 5 55 50 0 5 55 50 0 O Ov ve er ra al ll l l le en ng gt th h l l1 1 m mm m 8 8 0 04 45 5 8 8 0 04 45 5 L Le en ng gt th h t to o f fo or rk k f fa ac ce e l l2 2 m mm m 5 5 6 64 45 5 5 5 6 64 45 5 1 18 82 2 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on...

Page 191: ... attachments l l m mi in n 9 95 5 9 95 5 Noise Noise level level at at operat operators ors ear ear overhe overhead ad guard guard cab cab dB A dB A 7 76 6 7 76 6 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 18 83 3 6 6 Techn Technical ical data data Trailer Trailercoupli coupling ng design design typ type DIN e DIN Ø Ø mm m...

Page 192: ...upling height h10 h10 mm mm 5 55 50 0 5 55 50 0 O Ov ve er ra al ll l l le en ng gt th h l l1 1 m mm m 6 6 0 00 00 0 6 6 0 00 00 0 L Le en ng gt th h t to o f fo or rk k f fa ac ce e l l2 2 m mm m 4 4 8 80 00 0 4 4 8 80 00 0 Overall width Overall width b1 b2 b1 b2 mm mm 2 550 2 550 2550 2550 Fork dimensions Fork dimensions s e l s e l mm mm 9 90 0x x1 18 80 0x x1 12 20 00 0 9 90 0x x1 18 80 0x x1 ...

Page 193: ... ve el l a at t o op pe er ra at to or rs s e ea ar r o ov ve er rh he ea ad d g gu ua ar rd d c ca ab b d dB B A A 7 76 6 7 76 6 Trailer Trailer coupling coupling design type design type DIN DIN Ø Ø mm mm 4 40 0 4 40 0 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 18 87 7 6 6 Techn Technical ical data data 1 18 88 8 O Op pe ...

Page 194: ...al Elec Electri trical cal cir circui cuit t dra drawin wing g 1 19 90 0 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Circui Circuit t diagra diagrams ms 7 7 Electrical Electrical https www besttruckmanuals com ...

Page 195: ...1 12 2 1 11 1 1 19 91 1 7 7 Circuit Circuit diagra diagrams ms Electrical Electrical 1 19 92 2 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Circui Circuit t diagra diagrams ms 7 7 Electrical Electrical https www besttruckmanuals com ...

Page 196: ...1 12 2 1 11 1 1 19 93 3 7 7 Circuit Circuit diagra diagrams ms Electrical Electrical 1 19 94 4 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Circui Circuit t diagra diagrams ms 7 7 Electrical Electrical https www besttruckmanuals com ...

Page 197: ...1 12 2 1 11 1 1 19 95 5 7 7 Circuit Circuit diagra diagrams ms Electrical Electrical 1 19 96 6 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Circui Circuit t diagra diagrams ms 7 7 Electrical Electrical https www besttruckmanuals com ...

Page 198: ...rcuit diagra diagrams ms Electrical Electrical 1 19 98 8 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 Circui Circuit t diagra diagrams ms 7 7 Hydraulic Hydraulic Hydraulic Hydraulic Hyd Hydrau raulic lic cir circui cuit t dra drawin wing g https www besttruckmanuals com ...

Page 199: ...8 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 1 19 99 9 7 7 Circuit Circuit diagra diagrams ms Hydraulic Hydraulic 2 20 00 0 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 35 58 88 80 01 11 16 60 01 1 E EN N 1 12 2 1 11 1 https www besttruckmanuals com ...

Page 200: ...https www besttruckmanuals com ...

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