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English

3

1.  Power Switch ON/OFF (O/I):  It controls the

machine power input.  Be sure the power source is
connected to the mains supply before turning power
on ("I").

2.  Power Indicator Light:  It indicates that the power is

on.

3.  Thermal Indicator Light:  It indicates that the

machine is overloaded or that the cooling is not
sufficient.

4.  Low Inductance Negative Output Socket:  The low

inductance connection is typically used for short arc
welding of mild steel, particularly on thin materials or
when using CO

2

 shielding gas.

5.  High Inductance Negative Output Socket:  The high

inductance connection is more suitable for short arc
welding in heavier work or when using 75% Argon /
25% CO

2

 shielding gas.  The connection produces a

softer arc and a flatter bead with more wash-in than
the low inductance connection.  Spray type transfer
is possible with either connection.

6.  Wire Feeder Receptacle:  14-pins receptacle for

wire feeder.  Provides connections for auxiliary
power of wire feeder.

7.  Wire Feeder Voltmeter Switch:  This switch selects

the polarity of the wire feeder voltmeter, if so
equipped.  When the welding torch is positive (MIG,
Outershield and some Innershield processes), set
the switch to "+".  When the welding torch is
negative (most Innershield applications), set the
switch to "-".

8.  Positive Output Socket:  Allows the connection, with

the power cable, to the wire feeder.

9.  Covered Hole:  For CO

2

 gas heater socket (see

accessories, K14009-1 CO

2

 Socket Kit).

10.  Fuse:  This fuse protects the wire feeder supply

circuit (see Spare Parts).

11.  Power Input Cable:  Connect the proper plug to the

input cable then into the rated output according to
appropriate rules.  Only qualified personnel shall
connect this plug.

12.  Cooler Power Supply Socket (For water cooled

model only):  For supplying the cooler unit.  The
socket has an output of 230V, 2.5A and is protected
by the circuit breaker [13].

13.  Circuit Breaker (For water cooled model only):

Protects the Cooler Power Supply socket [12].  It
shuts off the power supply when the current
exceeds 2.5A.  Press it to restore the power supply.

14.  Cooler (For water cooled model only):  It refrigerates

the water cooled welding torch.  The cooler works
continuously.

 WARNING

Read and understand the cooler manual before
connecting it to the machine.

15.  AV-meters:  Available as a kit K14097-1.

Welding Cables Connections

Insert the plug of the work cable into the socket [4] or [5].
The other end of this cable connects to the work piece
with the work clamp.

Connect the wire feeder LINC FEED 33 to the power
source:

 

insert the positive welding cable into the output
socket [8].

 

insert the wire feeder control cable into the
socket [6] (see Accessories, 

Source/wire feeder

cable K10347-PG-xM or K10347-PGW-xM)

.

Use the shortest possible cable lengths.

Summary of Contents for IDEALARC CV 420

Page 1: ...EDIENUNGSANLEITUNG MANUAL DE INSTRUCCIONES MANUEL D UTILISATION BRUKSANVISNING OG DELELISTE GEBRUIKSAANWIJZING BRUKSANVISNING INSTRUKCJA OBSŁUGI KÄYTTÖOHJE MANUAL DE INSTRUÇÕES Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu ...

Page 2: ... IDEALARC CV 420 IDEALARC CV 505 conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 10 2005 Paweł Lipiński Operations Director Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland 12 05 ...

Page 3: ...ly to the dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Safety 1 Installation and Operator Instructions 2 Electromagnetic Compatibility EMC 4 Technical Specifications 5 WEEE 5 Spare Parts 6 Electrical Schematic 6 A...

Page 4: ...the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community D...

Page 5: ...ration of nearby radio controlled machinery which may result in injury or equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding cur...

Page 6: ...tch to 8 Positive Output Socket Allows the connection with the power cable to the wire feeder 9 Covered Hole For CO2 gas heater socket see accessories K14009 1 CO2 Socket Kit 10 Fuse This fuse protects the wire feeder supply circuit see Spare Parts 11 Power Input Cable Connect the proper plug to the input cable then into the rated output according to appropriate rules Only qualified personnel shal...

Page 7: ...t and apply load axially in 45 degree angle in accordance to the drawing Ensure equal length of lifting lines Electromagnetic Compatibility EMC 11 04 This machine has been designed in accordance with all relevant directives and standards However it may still generate electromagnetic disturbances that can affect other systems like telecommunications telephone radio and television or other safety sy...

Page 8: ... 505 INPUT Input Power at Rated Output EMC Group Class 420 22kVA 60 Duty Cycle II A Input Voltage 230 400V 10 Three Phase 505 29kVA 60 Duty Cycle II A Frequency 50 Hz RATED OUTPUT AT 40 C Duty Cycle Based on a 10 min period Output Current Output Voltage 420 60 100 420A 325A 35 0 Vdc 30 3 Vdc 505 60 100 500A 385A 39 0 Vdc 33 3 Vdc OUTPUT RANGE Welding Current Range Maximum Open Circuit Voltage 420 ...

Page 9: ...ked X in the column under the heading number called for in the assembly page indicate a change in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference Electrical Schematic Refer to the Spare Part manual supplied with the machine Accessories K10347 PG xxM Source...

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