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CYLINDER MAY EXPLODE IF DAMAGED:  Use only compressed gas cylinders containing the
correct shielding gas for the process used and properly operating regulators designed for the gas and
pressure used.  Always keep cylinders in an upright position securely chained to a fixed support.  Do
not move or transport gas cylinders with the protection cap removed.  Do not allow the electrode,
electrode holder, work clamp or any other electrically live part to touch a gas cylinder.  Gas cylinders
must be located away from areas where they may be subjected to physical damage or the welding
process including sparks and heat sources.

Installation and Operator Instructions

Read this entire section before installation or operation
of the machine.

Location and Environment

This machine will operate in harsh environments.
However, it is important that simple preventative
measures are followed to assure long life and reliable
operation:

 

Do not place or operate this machine on a surface
with an incline greater than 15° from horizontal.

 

Do not use this machine for pipe thawing.

 

This machine must be located where there is free
circulation of clean air without restrictions for air
movement to and from the air vents.  Do not cover
the machine with paper, cloth or rags when
switched on.

 

Dirt and dust that can be drawn into the machine
should be kept to a minimum.

 

This machine has a protection rating of IP23.  Keep
it dry when possible and do not place it on wet
ground or in puddles.

 

Locate the machine away from radio controlled
machinery.  Normal operation may adversely affect
the operation of nearby radio controlled machinery,
which may result in injury or equipment damage.
Read the section on electromagnetic compatibility in
this manual.

 

Do not operate in areas with an ambient
temperature greater than 40°C.

Duty cycle and Overheating

The duty cycle of a welding machine is the percentage of
time in a 10 minute cycle at which the welder can
operate the machine at rated welding current.

Example:  60% duty cycle:

Welding for 6 minutes.

Break for 4 minutes.

Excessive extension of the duty cycle will cause the
thermal protection circuit to activate.

Minutes

or decrease

duty cycle

Input Supply Connection

Installation and mains outlet socket shall be made and

protected according to appropriate rules.

Check the input voltage, phase, and frequency supplied
to this machine before turning it on.  Verify the
connection of grounding wires from the machine to the
input source.  The allowable input voltages are 3x230V
and 3x400V 50Hz (400V: factory default).  For more
information about input supply refer to the technical
specification section of this manual and to the rating
plate of the machine.

If it is necessary to change the input voltage:

 

The input cable must be disconnected from the
mains supply and the machine switched OFF.

 

Remove the big side cover from the machine.

 

Reconnect X6 according to the diagram below.

 

Replace the big side cover.

Make sure that the amount of mains power available
from the input supply (connection) is adequate for
normal operation of the machine.  The necessary
delayed fuse (or circuit breaker with "D" characteristic)
and cable sizes are indicated in the technical
specification section of this manual.

Refer to points [1] and [11] of the images below.

Output Connections

Refer to points [4], [5], [6] and [8] of the images below.

Controls and Operational Features

Summary of Contents for IDEALARC CV 420

Page 1: ...EDIENUNGSANLEITUNG MANUAL DE INSTRUCCIONES MANUEL D UTILISATION BRUKSANVISNING OG DELELISTE GEBRUIKSAANWIJZING BRUKSANVISNING INSTRUKCJA OBSŁUGI KÄYTTÖOHJE MANUAL DE INSTRUÇÕES Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu ...

Page 2: ... IDEALARC CV 420 IDEALARC CV 505 conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 10 2005 Paweł Lipiński Operations Director Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland 12 05 ...

Page 3: ...ly to the dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Safety 1 Installation and Operator Instructions 2 Electromagnetic Compatibility EMC 4 Technical Specifications 5 WEEE 5 Spare Parts 6 Electrical Schematic 6 A...

Page 4: ...the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community D...

Page 5: ...ration of nearby radio controlled machinery which may result in injury or equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding cur...

Page 6: ...tch to 8 Positive Output Socket Allows the connection with the power cable to the wire feeder 9 Covered Hole For CO2 gas heater socket see accessories K14009 1 CO2 Socket Kit 10 Fuse This fuse protects the wire feeder supply circuit see Spare Parts 11 Power Input Cable Connect the proper plug to the input cable then into the rated output according to appropriate rules Only qualified personnel shal...

Page 7: ...t and apply load axially in 45 degree angle in accordance to the drawing Ensure equal length of lifting lines Electromagnetic Compatibility EMC 11 04 This machine has been designed in accordance with all relevant directives and standards However it may still generate electromagnetic disturbances that can affect other systems like telecommunications telephone radio and television or other safety sy...

Page 8: ... 505 INPUT Input Power at Rated Output EMC Group Class 420 22kVA 60 Duty Cycle II A Input Voltage 230 400V 10 Three Phase 505 29kVA 60 Duty Cycle II A Frequency 50 Hz RATED OUTPUT AT 40 C Duty Cycle Based on a 10 min period Output Current Output Voltage 420 60 100 420A 325A 35 0 Vdc 30 3 Vdc 505 60 100 500A 385A 39 0 Vdc 33 3 Vdc OUTPUT RANGE Welding Current Range Maximum Open Circuit Voltage 420 ...

Page 9: ...ked X in the column under the heading number called for in the assembly page indicate a change in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference Electrical Schematic Refer to the Spare Part manual supplied with the machine Accessories K10347 PG xxM Source...

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