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Lincoln cool arc 40, Operator'S Manual

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Operator’s Manual

COOL ARC 

® 

40 STAND ALONE 

WATER COOLER

Register your machine:  

www.lincolnelectric.com/register

Authorized Service and Distributor Locator: 

www.lincolnelectric.com/locator

IM670-

C 

|   Issue D ate Feb-15

   

© Lincoln Global, Inc.  All Rights Reserved.

For use with machines having Code Numbers:

10928, 11067, 11847

Save for future reference 

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Summary of Contents for cool arc 40

Page 1: ...ric com register Authorized Service and Distributor Locator www lincolnelectric com locator IM670 C Issue Date Feb 15 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 1...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...rs and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some case...

Page 4: ...to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...y of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding...

Page 7: ...ns Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to the floor level Equipotential Bonding Bonding of all metallic co...

Page 8: ...10 Power Input Cable with Water and Gas Hoses A 5 Operation Section B Recommended Processes and Equipment B 1 Turning the System On B 1 Cooling Efficiency B 2 Accessories Section C Optional Equipment...

Page 9: ...L ARC 40 can operate in either the vertical or horizontal position The COOL ARC 40 is very easy to use and understand with only one power switch on the control panel The cooler has an International 23...

Page 10: ...ing distributor DO NOT USE Pre packaged welding industry coolants These coolants may contain oil based substances which attack the plastic components of the cooler Once added to the cooler these subst...

Page 11: ...ailable tilt the unit forward until the bottle mates with the coolant reservoir fill hole Then tilt the unit backward until the fill bottle is emptied Fill the unit with 2 gallons 7 6 liters of coolan...

Page 12: ...t of the water hose and check if the thread of the male connector nut matches the 5 8 18 left hand female thread in the fitting on the back of the unit For all Lincoln products and those with a connec...

Page 13: ...f the nipple Twist the barbed end of the nipple into the hose until the shoulder of the nip ple is flush with the end of the hose Secure the hose onto the nipple with the hose clamp to insure that the...

Page 14: ...HOSES This cable assembly includes a 1 power cable 1 control cable 1 gas hose and 2 water hoses to connect a power source to a wire feeder The cable length is 3 05m 10Ft The water hoses have 5 8 18 l...

Page 15: ...used with MIG wire feeders and power sources as well as TIG power sources The following should always be observed when oper ating the COOL ARC 40 High voltage typical of welding operations can kill I...

Page 16: ...e coolant tempera ture of the COOL ARC 40 For example Unlike other water coolers that depend on bulky reser voir size the high efficiency components of the COOL ARC 40 allows the reservoir size to be...

Page 17: ...C 1 ACCESSORIES C 1 OPTIONAL EQUIPMENT Field Installed K559 2 Cooler Horizontal Mounting Bracket Mounts the COOL ARC 40 horizontally to the top of a power source securing the cooler to the lift bale T...

Page 18: ...ide of the pump Reinstall the strainer and 7 8 acorn nut tightening with 75 15 in lbs of torque Wipe dry all area wet ted with coolant Dispose of coolant soaked towels properly as specified above For...

Page 19: ...5 liters 0 325 gals of fresh disinfectant to the system by pouring it into the reservoir then reduce the concentration to the nominal 30 ppm Add the balance 6 325 liters 1 675 gals of fresh pure water...

Page 20: ...g carefully remove it with dental pick without scratching inside of the pump Use care not to drop debris into pump e Reinstall strainer and acorn nut tightening with 34 15mm Kilograms 75 15 in lbs of...

Page 21: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Page 22: ...ker 1 Input cord unplugged 2 Power switch faulty 3 Power harness damaged 4 Water lines blocked or crimped 5 Leak in gun or water hoses 6 Coolant reservoir empty 7 The system needs to be primed 1 Hose...

Page 23: ...e write to the Service Department for a replacement Give the equipment code number COOL ARC 4 0 WATER COOLER M20078 ELECTRICAL SYMBOLS PER E1537 COLOR CODE B BLACK OR GRAY W WHITE G GREEN BR BROWN BL...

Page 24: ...F 2 DIMENSION PRINT F 2 COOL ARC 40 L11540 B COOL ARC 40WARNING COOLANT IN COOL ARC 40 THE LINCOLN ELECTRIC CO TORONTO ONTARIO COOLANT OUT FITTINGS 5 8 18 L H 9 03 9 10 2 27 34 36 1 12...

Page 25: ...as an informative guide only It was accurate at the time of printing These pages are only updated on the Service Navigator DVD and in Lincoln Electric s of cial Parts Book BK 34 When ordering parts al...

Page 26: ...P 385 A P 385 A COOL ARC 40 1 6 2014 ILLUSTRATION OF SUB ASSEMBLIES 1 1 2 2...

Page 27: ...hine if its code number is not listed Contact the Service Department for any code numbers not listed COOL ARC 40 For Codes 10791 10928 11066 11067 11577 11845 11846 11847 CODE NO 10791 1 1 1 10928 1 2...

Page 28: ...or Order K1536 1 Quick Connect Water Adapter Order KP1529 1 Water Cooler to Wire Feeder Hoses CGA to Q D Fittings Order K1859 1 Power Input Cable with Water and Gas Hoses Order K529 10 Water Cooler Ho...

Page 29: ...Lead S25127 2 1 X Lead S25127 3 1 X Flow Diagram M19724 1 X 10 11 2011 Use only the parts marked x in the column under the heading number called for in the model index page Indicates a change this pr...

Page 30: ...P 385 C P 385 C COOL ARC 40 1 6 2014 Case Front Handle Assembly 14C 14C 14B 14B 14A 14A 7C 7C 14D 14D 11 11 16 16 15 15 13 13 12 12 20A 20A 6 6 1 1 4 4 8 8 10 10 9 9 7A 7A 7B 7B...

Page 31: ...X X X X X 10 Decal Coolant Level Decal S25103 1 X X X X X 11 Base G3887 1 X X X X X 12 Input Cord S15254 20 1 X X X 12 Input Cord S19836 4 1 X X 13 Grommet Input Cord Strain Relief T9274 2 1 X X X 13...

Page 32: ...Fan Assembly 2A 2A 2E 2E 2G 2G 2H 2H 2F 2F 5 5 4A 4A 4B 4B 6B 6B 6C 6C 2J 2J 9 9 1 1 1A 1A 1A 1A 1B 1B 1D 1D 1C 1C 2K 2K 2L 2L 8A 8A 8B 8B 3B 3B 3G 3G 3H 3H 3J 3J 7 7 6B 6B 6A 6A 3A 3A 3D 3D 2B 2B 12...

Page 33: ...oupling Not Shown L11532 1E 1 X X X X 3F Pump Motor Insulation Not Shown S25126 1 X X X X 3G 5 16 18 x 75 HHCS CF000040 4 X X X X 3H Plain Washer S9262 121 4 X X X X 3J Lock Washer E106A 14 4 X X X X...

Page 34: ...2 X X X X 10 11 2011 COOL ARC 40 Use only the parts marked x in the column under the heading number called for in the model index page Indicates a change this printing P 385 D 2 ITEM DESCRIPTION PART...

Page 35: ...NOTES COOL ARC 40...

Page 36: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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