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Form   403599   

Page 9

Figure 11 - To acknowledge a fault

•  When the pushbutton is pressed briefly  (< 1 second) the fault 

is acknowledged, i.e. the lamp stops flashing and is perma

-

nently lit.

Note: Any  acknowledged  fault  remains  stored  even  after  the 

driving switch or machine contact has been switched off. Upon 

switching on again, the signal lamp flashes again in accordance 

with the fault.

To Remedy to a Fault

*  In the case of a malfunctioning, check the central 

  lubrication pump and the connected system for faults.

*  Eliminate the cause of the fault.

*  Switch on the pump again by triggering an additional 

  lubrication cycle. For this, press the pushbutton 

>2 

  seconds.

 

· 

When the fault is eliminated, the signal lamp will 

  extinguish 

at the end of the lubrication cycle.

Important: 

If there has been any fault, the pump will not start 

automatically after the elimination of that fault. It must be swit-

ched on, i.e. an additional lubrication cycle must be triggered. 

See ”To trigger an additional lubrication cycle”.

Note: It is also possible to acknowledge/reset a fault or 

trigger an additional lubrication cycle by means of the 

pushbutton on the printed circuit board (Fig. 14). For this, press 

it < 1 second and > 2 seconds.

 Condition: The 

machine contact or driving switch must be switched on.

To acknowledge a Fault

Functional check

•  Each time the machine contact (external contact) or the 

driving switch is switched on, a functional check of the drive 

motor and signal lamp takes place automatically.

•  During the functional check the motor is switched on for 

 0.1 

second

  (the  stirring  paddle  slightly  rotates)  and  the  signal 

lamp lights up for

 2 seconds

.

•  If there is a fault, the signal lamp 

flashes

. See ”Fault 

  Indication”.

Note: LED display Figure 9 indicates the same operating state 

as the signal lamp.

Figure 9 - LED for the monitoring time or fault indication

Pushbutton 

(Fig. 11)

•  The following functions can be performed with the 

  pushbutton:

-  triggering an additional lubrication cycle - Press 

  pushbutton for over 2 seconds (> 2 s)

-  fault acknowledgement  < 1 s

-  in the case of a fault, switching on pump again by 

  pressing pushbutton (> 2 seconds) 

Figure 10 - Indicated operating states

A - Fault indication

B - Indication of operation or acknowledged fault

Functions of the Pushbutton and Signal Lamp

Note: It is also possible to acknowledge any fault or to 

trigger an additional lubrication cycle via pushbutton 4 of the prin-

ted circuit board (Fig. 14).

Signal lamp

•  The signal lamp or the LED Figure 9 indicates the operating 

state of the centralized lubrication system.

•  The faults are indicated by different flashing frequencies of the 

signal lamp or the LED Figure 9. See ”Fault 

  Indication”.

Summary of Contents for 94822

Page 1: ...Model 94822 CHASSIS LUBE ELECTRIC GREASE PUMP Series C Section Page Q3 FEB 2006 FORM 403599 14C ...

Page 2: ...cation cycle If a signal is not received within 30 minutes a fault signal as described above will also occur This feature is used to monitor the pump s operation and to detect any blocked or broken supply lines Do not use pump without pressu re relief valve The pump consists of a pump housing electric gear motor the microprocessor and a plastic reservoir with stirring paddle The high operating pre...

Page 3: ...Form 403599 Page 3 MOUNTING HOLE LOCATIONS Figure 3 Figure 2 ...

Page 4: ... 246426 17 Closure plug 2 246422 18 3 wire internal plug 1 273483 19 5 wire internal plug 1 273484 20 5 wire power cord plug 4 273485 22 Sealing plug 1 246423 23 Nipple 1 226 14105 5 24 Screw 10 206 13796 7 25 Grease fitting 1 5050 26 Microprocessor 1 249905 27 Woodruff key 1 part of Kit 246436 28 Radial seal 1 part of Kit 246436 246437 29 24 VDC motor 1 part of Kit 246436 30 Housing cover 1 24642...

Page 5: ...ial seal 28 1 24 VDC motor 29 1 Plug for motor 38 Housing Seal Kit contains 246437 3 O ring 15 1 Radial seal 28 247671 1 Lid 42 247674 1 Reservoir 1 247676 1 Hose 2 247677 1 O ring 44 247678 1 Adapter 45 249903 1 Control Cam 4 249904 1 Magnetic Switch 48 249905 1 Microprocessor 26 270864 1 Pressure relief assembly 37 273483 1 3 wire internal plug 18 273484 1 5 wire internal plug 19 273485 1 5 wire...

Page 6: ...3599 When replacing service part 249905 microprocessor circuit board check to see that the jumpers in the new board are positioned the same as the old board See illustration below showing location of the five jumpers ...

Page 7: ...Form 403599 Page 7 SYSTEM ACCESSORIES DESCRIPTION PART NO PUSHBUTTON LIGHT 24 VDC 241484 8 AMP FUSE 241052 FUSE HOLDER 241053 Figure 5 ...

Page 8: ...p by an electronic memory EEPROM until the time which has been set on the blue rotary switch is reached After the machine contact or ignition switch is switched on again the printed circuit board operates from the point where it had been interrupted If the setting is modified within the pause time the printed cir cuit board takes over the new value only at the end of the operating time The pause t...

Page 9: ...contact or driving switch must be switched on To acknowledge a Fault Functional check Each time the machine contact external contact or the driving switch is switched on a functional check of the drive motor and signal lamp takes place automatically During the functional check the motor is switched on for 0 1 second the stirring paddle slightly rotates and the signal lamp lights up for 2 seconds I...

Page 10: ... Fig 14 is lit Press the pushbutton 2 seconds for triggering an additio nal lubrication illuminated pushbutton Fig 11 or pushbutton on the switch cabinet until the right hand LED 3 lights up The right hand LED indicates the following functions operating time monitoring time in normal cases it is as long as the operating time in the case of a fault 30 minutes faults When an additional lubrication c...

Page 11: ... 1 second OFF Low level control The signal lamp is flashing with the following frequency Reservoir empty E 0 5 second ON 0 5 second OFF Fault Indication Fig 15 Flashing frequencies in the case of malfunctions A Drive motor defective B Lubrication circuit 1 malfunctioning E In the case of low level control reservoir empty F Fault acknowledged maintained lightening Note The low level signal is conve...

Page 12: ... switch and check it For this insert a metallic pin into the borehole of the detector Let it there over 2 seconds and then remove it If the pump is not switched off afterwards check the cable connections to the pump If necessary replace the proximity switch along with the connector Check the cable connections to the pump If necessary replace the proximity switch with the connector Replace the prin...

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