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Form   403599

Fig. 6 - Printed circuit board 236-13870-1

•  The printed circuit board automatically controls the 

  sequence of the pause and operating times of the 203 central 

lubrication pump as a function of the vehicle or machine wor-

king hours tB (Fig. 7).

•  The sequence of the pause and operating times is 

  activated when the machine contact or ignition switch is swit-

ched on.

•  A lubrication cycle consists of one pause time and one ope

-

rating time. Once the pause time has elapsed, the operating 

time starts to run. This lubrication cycle is repeated perma-

nently after the machine or vehicle has been put into operati-

on. Refer to Fig. 7.

•  During  the  operating  time  the  pump  element  dispenses  the 

lubricant to the lubrication points via progressive metering de-

vices.

Fig. 7 - Time sequence diagram

tB - Working hours 

T - Lubrication cycle

tP - Various pause times 

T1 - Stored pause times

   

T2 - Operating times

Pause time

•  The pause time

-  determines the frequency of the lubrication cycles within a 

working cycle;

-  is started and stopped via the machine contact or ignition 

switch;

-  is adjustable.

•  When the machine contact or the ignition switch is 

  switched off, the pause times which have already 

  elapsed as well as the momentary operating conditions (faults) 

are stored and added up by an electronic memory (EEPROM) 

until the time which has been set on the blue rotary switch is 

reached.

•  After the machine contact or ignition switch is switched on 

again, the printed circuit board operates from the point where 

it had been interrupted.

•  If the setting is modified within the pause time, the printed cir

-

cuit  board  takes  over  the  new  value  only  at  the  end  of  the 

operating time.

 

The pause time setting may be different for each application. It 

must be adjusted in accordance with the respective lubrication 

cycles. Also refer to ”To set the pause time”.

Fig. 8 - Proximity Switch

Operating time

•  A 

proximity switch

 (initiator) which has been installed on a 

metering device instead of a piston closure plug monitors and 

brings the pump operating time to a close after all the pistons 

of this metering device have dispensed their 

  lubricant quantity.

•  The operating time depends on the system’s lubricant require

-

ment and on the location of the proximity switch (either on the 

main metering device or on the secondary metering device).

•  During the operating time, the 

signal lamp is

 

  permanently 

lit.

Monitoring time

•  A fixed 

monitoring time

 of maximum 30 minutes.

 

Note: Normally, the monitoring time ends at the same time as 

the operating time.

 

If there is 

no switching off signal

 from the proximity switch to 

the printed circuit board within 30 minutes, a

 fault 

  signal 

will occur.

 

The signal lamp flashes with the corresponding flashing fre

-

quency. See ”Fault indication”.

Summary of Contents for 94822

Page 1: ...Model 94822 CHASSIS LUBE ELECTRIC GREASE PUMP Series C Section Page Q3 FEB 2006 FORM 403599 14C ...

Page 2: ...cation cycle If a signal is not received within 30 minutes a fault signal as described above will also occur This feature is used to monitor the pump s operation and to detect any blocked or broken supply lines Do not use pump without pressu re relief valve The pump consists of a pump housing electric gear motor the microprocessor and a plastic reservoir with stirring paddle The high operating pre...

Page 3: ...Form 403599 Page 3 MOUNTING HOLE LOCATIONS Figure 3 Figure 2 ...

Page 4: ... 246426 17 Closure plug 2 246422 18 3 wire internal plug 1 273483 19 5 wire internal plug 1 273484 20 5 wire power cord plug 4 273485 22 Sealing plug 1 246423 23 Nipple 1 226 14105 5 24 Screw 10 206 13796 7 25 Grease fitting 1 5050 26 Microprocessor 1 249905 27 Woodruff key 1 part of Kit 246436 28 Radial seal 1 part of Kit 246436 246437 29 24 VDC motor 1 part of Kit 246436 30 Housing cover 1 24642...

Page 5: ...ial seal 28 1 24 VDC motor 29 1 Plug for motor 38 Housing Seal Kit contains 246437 3 O ring 15 1 Radial seal 28 247671 1 Lid 42 247674 1 Reservoir 1 247676 1 Hose 2 247677 1 O ring 44 247678 1 Adapter 45 249903 1 Control Cam 4 249904 1 Magnetic Switch 48 249905 1 Microprocessor 26 270864 1 Pressure relief assembly 37 273483 1 3 wire internal plug 18 273484 1 5 wire internal plug 19 273485 1 5 wire...

Page 6: ...3599 When replacing service part 249905 microprocessor circuit board check to see that the jumpers in the new board are positioned the same as the old board See illustration below showing location of the five jumpers ...

Page 7: ...Form 403599 Page 7 SYSTEM ACCESSORIES DESCRIPTION PART NO PUSHBUTTON LIGHT 24 VDC 241484 8 AMP FUSE 241052 FUSE HOLDER 241053 Figure 5 ...

Page 8: ...p by an electronic memory EEPROM until the time which has been set on the blue rotary switch is reached After the machine contact or ignition switch is switched on again the printed circuit board operates from the point where it had been interrupted If the setting is modified within the pause time the printed cir cuit board takes over the new value only at the end of the operating time The pause t...

Page 9: ...contact or driving switch must be switched on To acknowledge a Fault Functional check Each time the machine contact external contact or the driving switch is switched on a functional check of the drive motor and signal lamp takes place automatically During the functional check the motor is switched on for 0 1 second the stirring paddle slightly rotates and the signal lamp lights up for 2 seconds I...

Page 10: ... Fig 14 is lit Press the pushbutton 2 seconds for triggering an additio nal lubrication illuminated pushbutton Fig 11 or pushbutton on the switch cabinet until the right hand LED 3 lights up The right hand LED indicates the following functions operating time monitoring time in normal cases it is as long as the operating time in the case of a fault 30 minutes faults When an additional lubrication c...

Page 11: ... 1 second OFF Low level control The signal lamp is flashing with the following frequency Reservoir empty E 0 5 second ON 0 5 second OFF Fault Indication Fig 15 Flashing frequencies in the case of malfunctions A Drive motor defective B Lubrication circuit 1 malfunctioning E In the case of low level control reservoir empty F Fault acknowledged maintained lightening Note The low level signal is conve...

Page 12: ... switch and check it For this insert a metallic pin into the borehole of the detector Let it there over 2 seconds and then remove it If the pump is not switched off afterwards check the cable connections to the pump If necessary replace the proximity switch along with the connector Check the cable connections to the pump If necessary replace the proximity switch with the connector Replace the prin...

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