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Page Number - 3

Form 403230

ACCESSORIES

Filter/Regulator/Lubricator  and  Gauge.

Eyebolt Kit.

Follower Plate - 120 lb., 400 lb.

Drum Cover - 120 lb., 400 lb.

Drum Cover with Tie Rods.

1709  Hoist.

PRESSURE  RELIEF  PROCEDURE

Always perform this procedure when the pump is shut off

and before checking, servicing, installing, cleaning or

repairing any part of this system.

Perform  the  following  procedure:

A. Disconnect the air supply to the pump.

B. Point the dispensing valve away from yourself and

others.

C. Open the dispensing valve into an appropriate container

until the pressure is relieved.

If the above procedure does not relieve the pressure, the

dispensing valve or hose may be restricted. To relieve the

pressure, very slowly loosen the hose end coupling. Then

loosen completely and clear the dispensing valve and/or

hose.

OPERATION

INSPECTION  BEFORE  USING  PUMP

Prior to operation or maintenance a visual inspection

shall be made. Check pump system for leaks, worn or

missing parts.

Any pump that appears to be damaged in any way, is

badly worn or operates abnormally shall be removed from

use until repairs are made. Contact a factory authorized

service center for repairs.

If overpressurizing of the equipment is believed to have

occurred, contact a factory authorized service center for

inspection of the pump.

Annual inspection by a factory authorized service center

is recommended.

To prevent personal injury, perform PRESSURE RELIEF

PROCEDURE before and after operating the pump.

To start pump, turn on the main air supply. Slowly open the

air regulator. Regulate air pressure from 20-40 psig and

throttle to prime pump. Open the dispensing valve to allow

air to be purged from the system. Allow pump to cycle until

grease without air pockets flows from dispensing valve,

then  close  dispensing  valve.

After pump is primed, adjust air pressure to achieve a

smooth flow of grease from the dispensing valve. Do not

allow pump to operate when out of material. Pump will

accelerate quickly and run too fast, resulting in costly

damage to the pump.

If the pump accelerates quickly or is running too fast, stop it

immediately. Check the grease supply and refill it if

necessary. Prime the pump to remove all air from the

system, or flush the pump and relieve pressure.

In a circulating system, the pump runs continuously and

slows down or speeds up as supply demands, until the air

supply is shut off.

In a direct supply system, with adequate air pressure

supplied to the motor, the pump starts when the gun or

dispensing  valve  is  opened  and  stalls  against  pressure

when it is closed.

Use the air regulator to control pump speed and grease

pressure. Always use the lowest pressure required to

achieve  the  desired  results.  Higher  pressures  will  cause

pump packings to wear prematurely.

MAINTENANCE

To prevent personal injury, perform PRESSURE

RELIEF PROCEDURE before and after operating the

pump and before any maintenance.

LUBRICATION

An  air  line  filter/regulator/lubricator  is  recommended  for  use

with your Lincoln pump to remove harmful dirt and moisture

from your compressor air supply, and to provide automatic air

motor  lubrication.

If  an  air  line  lubricator  is  not  used,  the  following  procedure

should be performed daily:

A. Disconnect air coupler from air fitting.

B. Fill air coupler with NO. 10 SAE motor oil and reconnect to

air fitting.

C. Operate pump to distribute lubricant.

To reduce the risk of injury from splashing or static

sparking when flushing the pump with solvents, always

hold a metal part of the dispensing valve firmly to the

side of a grounded metal pail and operate pump at

lowest  possible  fluid  pressure.

MATERIAL  RESTRICTION  PREVENTION

Flush the system as required with a compatible solvent to

prevent material buildup when pumping material that dries

or hardens.

CORROSION  PREVENTION

To prevent water or air corrosion, never leave the pump filled

with water or air. Flush the pump first with a compatible sol-

vent and then again with mineral spirits or oil based solvent.

Summary of Contents for 82050

Page 1: ...nt If an owner operator does not under stand English the contents of this man ual shall be explained in the owners operators native language to assure the owner operator comprehends It is the owners o...

Page 2: ...a system for a specific requirement This pump can develop 7500 PSI working pressure at 150 PSI maximum incoming air pressure Be sure that all system equipment and accessories are rated to with stand...

Page 3: ...alve Do not allow pump to operate when out of material Pump will accelerate quickly and run too fast resulting in costly damage to the pump If the pump accelerates quickly or is running too fast stop...

Page 4: ...4 and packing cap 11905 from air valve casting E Remove four valve cover screws 236868 and cover 236286 F Remove four toggle plate screws 236869 toggle assembly 91331 and trip shoe 11475 G Remove four...

Page 5: ...per stated torque specifications IMPORTANT To prevent damage to air piston packing and pump gland packing and to help increase packing life lubricate air cylinder and air piston rod before assembly T...

Page 6: ...king 236835 and gasket 33039 for cut or damaged packing LOSS OF PRESSURE VOLUME OR CONTINUOUS OPERATION OF PUMP WHEN NOT IN NORMAL USE Remove and clean lower inlet checks Check for foreign material In...

Page 7: ...r flush the air valve casting to remove any chips or other foreign particles D Before replacing toggle assembly pack cavity with grease using approximately 1 1 2 ounces of N L G I No 1 light grade wat...

Page 8: ...event exceed the purchase price SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIV...

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