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INSTALLATION

X-TRACTOR 1GC

Read this entire installation section before you start installation.

SAFETY PRECAUTIONS

Do  not  attempt  to  use  this  equipment  until  you  have  thoroughly
read all installation, operating  and  maintenance information sup-
plied with your equipment. They include important safety precau-
tions and detailed  operating and  maintenance instructions.

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such as

internal  wiring.

• Turn the input power off at the fuse box

before working on this equipment.

• Have a qualified person install and service

this equipment.

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MOVING PARTS can injure.

• Do not operate with covers open or  filter

removed.

• Keep away from moving parts.

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Only qualified personnel should install, use or  service this
equipment.

GENERAL DESCRIPTION

The  X-Tractor  1GC  is  a  self  contained  system  for  the  removal
and  filtration  of  welding  fume  particles  and  other  point  source
particulate.    It  is  a  high  vacuum,  low  volume  system  with  the
capability to easily and comfortably clean the filter cartridge with
compressed air.  It is suitable for medium duty welding applica-
tions.  When in “Auto” mode, a current sensor turns the system
on  only  when  needed,  thereby  extending  the  brush  life  of  the
motors.  The system is powered by two 120V or 230V blowers.

Machines  manufactured  after  April,  1997  have  a  circuit
breaker and a Mode switch that allows selection of Low/High
Mode.  When  in  “Low”  mode,  only  one  of  the  two  blowers
operates;  when  in  “High”  mode,  both  blowers  operate.
Machines  built  after  April,  1999  have  a  Low/High  mode
switch,  but  use  circuit  protection  built-in  to  the  main  power
switch rather than a circuit breaker.

The  X-Tractor  1GC  is  designed  to  supply  suction  for  one  fume
gun  or  small  suction  head  designed  for  High  Vacuum  fume
extraction.

Air  enters  the  system  through  a  2"  (50mm)  OD  connection.    It
then passes through a heavy particle trap, then through the filter,

WARNING

leaving fume particles on the outside of the cartridge.  This par-
ticulate  free  air  then  passes  through  the  blower  and  exits
through the side of the machine.
When the filter becomes loaded with fume particles, the filter is
cleaned with compressed air while still inside the machine.  By
connecting  compressed  air  to  the  fitting  on  the  rear  of  the
machine  and  rotating  the  fitting,  particles  are  blown  from  the
outside surface of the filter by air jets released from the cleaning
device. The internal canister is then removed and particulate can
be poured out.

ELECTRICAL INSTALLATION

Only  qualified  personnel  should  install,  use  or  service  this
equipment.

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Connect the X-Tractor 1GC to 120V single phase, grounded input
suitable  for  15  amp  service  for  the  K652-1,  or  230V  single
phase, grounded input suitable for 9 amp service for the K652-2.

USE WITH HOSE AND SUCTION DEVICES

A complete package consists of the X-Tractor 1GC, one suction
device and a 1 3/4" (45mm) hose to connect the two.  All Lincoln
suction devices come with adapters that mate with either 1 3/4"
(45mm) ID Lincoln flexhose or 1 3/4" (45mm) OD Lincoln rubber
hose.  These adapters connect to the flexhose by screwing onto
the  wire  helix  that  reinforces  the  hose.    The  adapters  then
squeeze over the OD of the tube connections on both the suction
device and the X-Tractor. The X-Tractor 1GC uses a 2" (50mm)
OD connection and an SR-4550 adapter. (S20591-8)

Recommended hose for the X-Tractor 1GC are:
S19947-9 : 10 ft., 1 3/4" (45mm) flexhose
S19947-5 : 16 ft.  1 3/4" (45mm) flexhose
S19947-10 : 25 ft., 1 3/4" (45mm) flexhose
S14927-8 : 15 ft. 1 3/4" (45mm) OD rubber hose

Consult  Lincoln’s  Environmental  Systems  Division  before  using
any other size or length of hose.

WARNING

Summary of Contents for X-Tractor 1GC

Page 1: ...e www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator IM576 B Issue Date Mar 19 Lincoln Global Inc All Rights Reserved Save for future reference...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...and suction devices A 2 Operation Section B Safety Instructions B 1 Operating Instructions B 1 Maintenance Section C Routine Maintenance C 1 Cleaning the Filter C 1 Emptying the Canister and Heavy Par...

Page 7: ...te Machines built after April 1999 have a Low High mode switch but use circuit protection built in to the main power switch rather than a circuit breaker The X Tractor 1GC is designed to supply suctio...

Page 8: ...0V 1 Ph 50 60 Hz 230V 1Ph 50 60 Hz Input Current 15A 9A Input Power 1 9 kW 1 9 kW PHYSICAL DIMENSIONS HEIGHT 15 8 400 mm WIDTH 13 4 340 mm DEPTH 26 8 680 mm WEIGHT 38 lbs 16 5 kg VACUUM SPECIFICATIONS...

Page 9: ...fume gun or small suction head designed for High Vacuum fume extraction Air enters the system through a 2 50mm OD connection It then passes through a heavy particle trap then through the filter WARNIN...

Page 10: ...ntila tion when welding See ANSI Z49 1 Safety in Welding and Cutting pub lished by the American Welding Society Only qualified personnel should operate this equipment ADDITIONAL SAFETY PRECAUTIONS Alw...

Page 11: ...ing of the particulate Check with local authorities for regulations governing the disposal of this material WARNING 1 Clean the filter 2 Open the quick release fasteners on the four corners of the cas...

Page 12: ...e the dust and particulate Wear a suitable respirator when disposing of the particulate Check with local authorities for regulations governing the disposal of used filters WARNING 1 Clean the filter a...

Page 13: ...the cleaning device inside the machine to loosen the fitting Leaving the cleaning device in the machine unscrew the fitting from the cleaning device and set aside 3 Using a Phillips head screwdriver...

Page 14: ...ill not sense current Cover will not fasten to case 1 Leakage 2 Filter too dirty 3 Improper application 4 Filter blocked 5 Brushes worn in one of the motors 1 Brushes worn 2 Circuit breaker tripped 1...

Page 15: ...5 6 7 Q1 220V 120V 8 9 10 11 7 1 2 3 4 5 6 H1 THYRISTOR TRANSFORMER PIN 1 FOR 220V MODEL N A WIRE 7 CONNECTED TO N B WIRE 7 CONNECTED TO PIN 3 FOR 120V MODEL 1 2 3 4 BLACK WHITE GRND ON OFF SWITCH POW...

Page 16: ...6 99E 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5 6 PC BOARD 0 15 16 17 SENSOR AUTO MAN S1 12 13 14 1 2 3 M2 M1 4 5 6 7 Q1 220V 120V 8 9 10 11 7 1 2 3 4 5 6 H1 THYRISTOR TRANSFORMER 1 2 3 4 BLACK WHITE GRND O...

Page 17: ...NOTES...

Page 18: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 19: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 20: ...any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such informa...

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