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B-1

OPERATION

X-TRACTOR 1GC

Read and understand this entire section before operating your X-
Tractor 1GC.

SAFETY INSTRUCTIONS

Do not attempt to use this equipment until you have thoroughly
read all operating  and  maintenance manuals supplied with your
equipment and any related welding machine it will be used with.
They include important safety precautions, operating and  main-
tenance instructions and parts lists.

ELECTRIC SHOCK can kill.
• Do not touch electrically live parts such as

output terminals or internal wiring.

• Insulate yourself from the work and

ground.

• Always wear dry insulating gloves.

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WELDING SPARKS can cause fire or explo-
sion.

• Keep flammable material away.

• Do not weld upon containers which have

held combustibles.

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ARC RAYS can burn.

• Wear eye, ear and body protection.

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FUMES AND GASES
can be dangerous.

• Although  the  removal  of  the  particulate

matter  from  welding  smoke  may  reduce
the  ventilation  requirement,  concentra-
tions  of  the  clear  exhausted  fumes  and
gases  may  still  be  hazardous  to  health.
Avoid  breathing  concentrations  of  these
fumes  and  gases.    Use  adequate  ventila-
tion  when  welding.    See  ANSI  Z49.1,
"Safety  in  Welding  and  Cutting",  pub-
lished by the American Welding Society.

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Only qualified personnel should operate this equipment.

ADDITIONAL SAFETY PRECAUTIONS

Always operate this equipment with the filters installed and cov-
ers in place as these provide maximum protection from moving
parts and insure proper vacuum operation and cooling air flow.

WARNING

OPERATING INSTRUCTIONS

The X-Tractor 1GC provides enough suction for one fume gun or
small suction head. When in “Low” mode, only one blower oper-
ates,  when  in  “High”  mode,  both  blowers  operate.  When  in  the
“Man” mode, the X-Tractor 1GC will run continuously.  When in
the “Auto” mode, it will turn on only when current is sensed by
the current sensor.

USING THE “AUTO” MODE
Loop a section of the work cable or electrode cable through the
hook at the rear of the machine.  When using welding current of
less  than  80  Amps,  loop  the  cable  through  twice.    When  using
welding  current  of  less  than  40  Amps  loop  the  cable  through
three  times.      When  the  arc  starts,  the  current  flowing  through
the  cable  will  create  a  magnetic  field.    The  current  sensor
mounted in the machine behind the loop will sense this field and
start  the  machine.    When  the  arc  stops,  there  is  a  ten  second
delay before the machine shuts down.  

Summary of Contents for X-Tractor 1GC

Page 1: ...e www lincolnelectric com register Authorized Service and Distributor Locator www lincolnelectric com locator IM576 B Issue Date Mar 19 Lincoln Global Inc All Rights Reserved Save for future reference...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...and suction devices A 2 Operation Section B Safety Instructions B 1 Operating Instructions B 1 Maintenance Section C Routine Maintenance C 1 Cleaning the Filter C 1 Emptying the Canister and Heavy Par...

Page 7: ...te Machines built after April 1999 have a Low High mode switch but use circuit protection built in to the main power switch rather than a circuit breaker The X Tractor 1GC is designed to supply suctio...

Page 8: ...0V 1 Ph 50 60 Hz 230V 1Ph 50 60 Hz Input Current 15A 9A Input Power 1 9 kW 1 9 kW PHYSICAL DIMENSIONS HEIGHT 15 8 400 mm WIDTH 13 4 340 mm DEPTH 26 8 680 mm WEIGHT 38 lbs 16 5 kg VACUUM SPECIFICATIONS...

Page 9: ...fume gun or small suction head designed for High Vacuum fume extraction Air enters the system through a 2 50mm OD connection It then passes through a heavy particle trap then through the filter WARNIN...

Page 10: ...ntila tion when welding See ANSI Z49 1 Safety in Welding and Cutting pub lished by the American Welding Society Only qualified personnel should operate this equipment ADDITIONAL SAFETY PRECAUTIONS Alw...

Page 11: ...ing of the particulate Check with local authorities for regulations governing the disposal of this material WARNING 1 Clean the filter 2 Open the quick release fasteners on the four corners of the cas...

Page 12: ...e the dust and particulate Wear a suitable respirator when disposing of the particulate Check with local authorities for regulations governing the disposal of used filters WARNING 1 Clean the filter a...

Page 13: ...the cleaning device inside the machine to loosen the fitting Leaving the cleaning device in the machine unscrew the fitting from the cleaning device and set aside 3 Using a Phillips head screwdriver...

Page 14: ...ill not sense current Cover will not fasten to case 1 Leakage 2 Filter too dirty 3 Improper application 4 Filter blocked 5 Brushes worn in one of the motors 1 Brushes worn 2 Circuit breaker tripped 1...

Page 15: ...5 6 7 Q1 220V 120V 8 9 10 11 7 1 2 3 4 5 6 H1 THYRISTOR TRANSFORMER PIN 1 FOR 220V MODEL N A WIRE 7 CONNECTED TO N B WIRE 7 CONNECTED TO PIN 3 FOR 120V MODEL 1 2 3 4 BLACK WHITE GRND ON OFF SWITCH POW...

Page 16: ...6 99E 1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5 6 PC BOARD 0 15 16 17 SENSOR AUTO MAN S1 12 13 14 1 2 3 M2 M1 4 5 6 7 Q1 220V 120V 8 9 10 11 7 1 2 3 4 5 6 H1 THYRISTOR TRANSFORMER 1 2 3 4 BLACK WHITE GRND O...

Page 17: ...NOTES...

Page 18: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 19: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 20: ...any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such informa...

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